Zinc alloy smelting equipment with quantitative feeding function

Abstract

The utility model discloses zinc alloy smelting equipment with a quantitative feeding function, and relates to the technical field of smelting equipment. The device comprises a crucible, one side of the crucible is fixedly connected with a feeding slide way, one end of the feeding slide way is fixedly connected with a mounting disc, the bottom of the mounting disc is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating disc, a containing groove is formed in the rotating disc, a bearing mechanism is arranged in the containing groove, and the bearing mechanism is fixedly connected with the motor. Through the arrangement of the mounting disc, the motor and the bearing mechanism, materials fall onto the bearing plate from the stock bin, the weight of the materials is accurately controlled through the weighing sensor, discharging is automatically stopped after the requirement is met, and it is guaranteed that the amount of the materials added into a crucible every time is accurately controlled; the loading and receiving mechanism can automatically rotate to the feeding sliding way for unloading, automatic feeding is achieved, and the complexity and the error rate of manual operation are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of smelting equipment, in particular to zinc alloy smelting equipment with quantitative feeding. Background Art

[0002] Zinc alloy is an alloy composed of zinc with other elements added. Commonly added alloying elements include aluminum, copper, magnesium, cadmium, lead, titanium, etc. When zinc alloy products are produced, it is necessary to first use melting equipment to melt the alloy material into liquid and then put it into a specific mold cavity for processing and production.

[0003] Existing zinc alloy smelting equipment with quantitative feeding generally requires workers to find and shovel different materials when loading, and then place them on the conveyor belt to achieve loading. This not only consumes a lot of human resources and increases production costs, but more importantly, due to the intervention of human factors, the accuracy of loading is often difficult to guarantee. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a zinc alloy smelting equipment with quantitative feeding to solve the technical problem of inaccurate manual feeding.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a zinc alloy smelting equipment with quantitative feeding, comprising a crucible, a feeding chute fixedly connected to one side of the crucible, a mounting plate fixedly connected to one end of the feeding chute, a motor fixedly connected to the bottom of the mounting plate, a rotating plate fixedly connected to the output end of the motor, a receiving groove opened on the rotating plate, and a receiving mechanism arranged inside the receiving groove.

[0006] By adopting the above technical solution, through the coordinated work of components such as the crucible, the feed slide, the mounting plate, the motor, the rotating plate, the containing tank and the receiving mechanism, this zinc alloy smelting equipment can realize quantitative, automatic and continuous feeding functions, improve the efficiency and automation of the smelting process, and reduce manual intervention and labor costs.

[0007] Furthermore, the receiving mechanism includes a sliding plate, and one side of the sliding plate is fixedly connected to a vertical rod.

[0008] By adopting the above technical solution and designing a receiving mechanism including a sliding plate and a vertical rod, the equipment can better control and operate the receiving and transferring process of materials, so that the receiving mechanism can stably load, transfer and unload materials under the drive of the rotating disk.

[0009] Furthermore, the top of the vertical pole is rotatably connected to a receiving plate, and the top of the receiving plate is fixedly connected to a guardrail.

[0010] By adopting the above technical solution, the receiving plate is connected by rotating it at the top of the vertical pole, so that the receiving plate can be flexibly rotated, which is convenient for dumping and unloading of materials. When the receiving mechanism is rotated to the appropriate position, the receiving plate can be tilted to smoothly pour the material into the feed chute and then into the crucible for smelting.

[0011] Furthermore, the receiving plate is arranged in a fan-shaped structure, and an exit is opened on the guardrail.

[0012] By adopting the above technical solution, the fan-shaped structure design of the receiving plate enables it to load and unload materials more efficiently in a limited space, and can better adapt to the receiving slot on the rotating disk, ensuring the stability of the receiving plate and the safety of the materials during the rotation of the equipment.

[0013] Furthermore, a weighing sensor is arranged between the receiving mechanism and the rotating disk, and a transmitter is arranged on one side of the weighing sensor.

[0014] By adopting the above technical solution and arranging a weighing sensor between the receiving mechanism and the rotating disk, the equipment can accurately monitor the weight of the material in real time, realize quantitative feeding, and ensure that the amount of material added to the crucible each time is accurately controlled, thereby improving product quality and production efficiency.

[0015] Furthermore, a slideway is provided on the installation plate, and two sections of the slideway are provided with inclined surfaces.

[0016] By adopting the above technical solution, a slideway is opened on the mounting plate to provide a stable sliding path for the guide block, thereby ensuring the accuracy and stability of the receiving mechanism during the rotation process, helping to achieve precise control of material transfer, and avoiding deviation or jamming of the receiving plate when dumping materials.

[0017] Furthermore, a silo is arranged around the rotating disk, and a support leg is fixedly connected to the bottom of the silo.

[0018] By adopting the above technical solution, the silos arranged around the rotating disk provide a convenient material storage solution for the smelting equipment, so that the materials can be pre-stored in the silos and automatically or manually added to the receiving mechanism as needed, thereby realizing continuous feeding of the smelting process and improving production efficiency.

[0019] Furthermore, three silos are provided, and the three silos are arranged in a circular shape and at equal intervals.

[0020] By adopting the above technical solution, three silos are set up and arranged equidistantly in a ring, which can effectively balance the feeding demand of the smelting equipment, ensure the continuous supply of materials during the smelting process, and avoid production interruptions caused by insufficient capacity of a single silo.

[0021] Furthermore, a guide block is fixedly connected to the bottom of the receiving plate, and two guide blocks are provided.

[0022] By adopting the above technical solution, two guide blocks are fixedly connected to the bottom of the receiving plate. These guide blocks cooperate with the slideways on the mounting plate to accurately guide the movement trajectory of the receiving plate, thereby ensuring the stability and accuracy of the receiving mechanism during rotation and tilting.

[0023] Furthermore, a knocking plate is rotatably connected to one side of the bottom of the feed slideway via a torsion shaft, and a handle is fixedly connected to the bottom of the knocking plate.

[0024] By adopting the above technical solution, a simple and effective anti-blocking mechanism is provided for the smelting equipment by rotating the knocking plate connected by a torsion shaft on the bottom side of the feed chute. When the feed chute is blocked, the operator can easily rotate the knocking plate and use the vibration generated by the knocking to clear the blocked material, thereby quickly restoring the feed chute.

[0025] In summary, the utility model mainly has the following beneficial effects:

[0026] 1. The utility model sets a mounting plate, a motor and a receiving mechanism. The material falls from the silo onto the receiving plate. The weight of the material is accurately controlled by a weighing sensor. When the weight reaches the requirement, the material discharge is automatically stopped, ensuring that the amount of material added to the crucible is accurately controlled each time. The motor drives the rotating plate to rotate, so that the receiving mechanism of the loading material can automatically rotate to the feeding slideway for unloading. The design of the guide block and the slideway enables the receiving plate to automatically tilt and unload the material, realizing automatic loading and reducing the complexity and error rate of manual operation. During the whole process, the subsequent carrying plates will continuously and automatically unload the material, thereby ensuring the continuity and stability of the smelting process;

[0027] 2. The utility model realizes automatic loading and metering of materials by setting a receiving mechanism. The materials fall from the silo onto the receiving plate, making the material preparation work before smelting more efficient and automated. When the weight of the materials on the receiving plate reaches the preset value, the weighing sensor will detect it immediately and send a signal through the transmitter to control the silo to stop discharging. This instant feedback and control mechanism ensures that the amount of materials for each smelting can be accurately controlled, thereby improving product quality and production efficiency, and reducing material waste and the need for manual intervention;

[0028] 3. The utility model provides a simple and effective solution to blockage for smelting equipment by setting a knocking plate. When the feed chute is blocked, the operator can quickly take measures by pulling and releasing the handle to make the torque shaft drive the knocking plate to knock on the feed chute, which can effectively disperse the accumulated materials and restore the smoothness of the feed chute, thereby ensuring the smooth progress of the smelting process and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0030] Figure 2 It is a schematic diagram of the inclined three-dimensional structure of the utility model;

[0031] Figure 3 It is a three-dimensional structural schematic diagram of the receiving mechanism of the utility model;

[0032] Figure 4 It is a three-dimensional structural schematic diagram of the knocking plate of the utility model.

[0033] In the figure: 1. crucible; 2. feed slide; 3. mounting plate; 4. motor; 5. rotating plate; 6. containing groove; 7. receiving mechanism; 701. sliding plate; 702. vertical pole; 703. receiving plate; 704. guardrail; 705. guide block; 706. outlet; 8. weighing sensor; 9. transmitter; 10. slide; 11. inclined plane; 12. silo; 13. supporting leg; 14. knocking plate; 15. handle. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0035] The following describes an embodiment of the utility model based on its overall structure.

[0036] Embodiment 1:

[0037] A zinc alloy smelting equipment with quantitative feeding, such as Figure 1-Figure 4As shown, it includes a crucible 1, a feeding chute 2 is fixedly connected to one side of the crucible 1, a mounting plate 3 is fixedly connected to one end of the feeding chute 2, a motor 4 is fixedly connected to the bottom of the mounting plate 3, a rotating plate 5 is fixedly connected to the output end of the motor 4, a receiving groove 6 is provided on the rotating plate 5, and a receiving mechanism 7 is arranged inside the receiving groove 6. Through the coordinated work of components such as the crucible 1, the feeding chute 2, the mounting plate 3, the motor 4, the rotating plate 5, the receiving groove 6 and the receiving mechanism 7, this zinc alloy smelting equipment can realize quantitative, automatic and continuous feeding functions, improve the efficiency and automation of the smelting process, reduce manual intervention and labor costs, and at the same time, the weighing sensor 8 in the technical solution can monitor the weight of the material in real time to ensure that the amount of material added to the crucible 1 each time is accurate, thereby ensuring the stability of the smelting process and the consistency of product quality, avoiding material waste and excessive or insufficient feeding, and further improving production efficiency and product quality.

[0038] See also Figure 1 and Figure 3 The receiving mechanism 7 includes a sliding plate 701, and a vertical rod 702 is fixedly connected to one side of the sliding plate 701. Through the design of the receiving mechanism 7 including the sliding plate 701 and the vertical rod 702, the equipment can better control and operate the receiving and transferring process of the material, so that the receiving mechanism 7 can stably load, transfer and unload the material under the drive of the rotating disk 5. At the same time, the connection method between the sliding plate 701 and the vertical rod 702 ensures the stability and durability of the receiving mechanism 7, and can withstand the weight of the material and the impact force generated during the transfer process, which helps to improve the working efficiency and reliability of the equipment and ensure the smooth progress of the smelting process.

[0039] See also Figure 1 and Figure 3 The top of the vertical rod 702 is rotatably connected to a receiving plate 703, and the top of the receiving plate 703 is fixedly connected to a guardrail 704. By rotatably connecting the receiving plate 703 at the top of the vertical rod 702, the flexible rotation of the receiving plate 703 is achieved, which is convenient for the dumping and unloading of materials. When the receiving mechanism 7 is rotated to an appropriate position, the receiving plate 703 can be tilted to smoothly pour the material into the feed chute 2, and then into the crucible 1 for smelting. At the same time, the guardrail 704 is fixedly connected to the top of the receiving plate 703, which prevents the material from spilling during the transfer process, ensures that the material can be transported to the designated location intact, improves the efficiency and accuracy of material transfer, and ensures the cleanliness and safety of the working environment.

[0040] See also Figure 1 and Figure 3The receiving plate 703 is arranged in a fan-shaped structure, and an outlet 706 is provided on the guardrail 704. The fan-shaped structure design of the receiving plate 703 enables it to load and unload materials more effectively in a limited space, and can better adapt to the receiving slot 6 on the rotating disk 5, ensuring the stability of the receiving plate 703 and the safety of the materials during the rotation of the equipment. At the same time, the outlet 706 provided on the guardrail 704 allows the materials to flow out smoothly from a specific position when the receiving plate 703 is tilted, avoiding the random spilling of the materials, ensuring that the materials can enter the feed chute 2 accurately and orderly, improving the efficiency of material transfer, and ensuring the neatness and orderliness of the entire smelting process.

[0041] See also Figure 1 and Figure 3 A weighing sensor 8 is arranged between the receiving mechanism 7 and the rotating disk 5, and a transmitter 9 is arranged on one side of the weighing sensor 8. By arranging the weighing sensor 8 between the receiving mechanism 7 and the rotating disk 5, the equipment can accurately monitor the weight of the material in real time, realize quantitative feeding, and ensure that the amount of material added to the crucible 1 each time is accurately controlled, thereby improving product quality and production efficiency. At the same time, the transmitter 9 arranged on one side of the weighing sensor 8 can transmit the weighing data to the control system in time, so that the operator can monitor and adjust the feed amount in real time, enhance the intelligence and automation of the equipment, and provide strong support for the precise control of the zinc alloy smelting process.

[0042] See also Figure 1 and Figure 2 A slideway 10 is provided on the mounting plate 3, and inclined surfaces 11 are provided at both ends of the slideway 10. By providing the slideway 10 on the mounting plate 3, a stable sliding path is provided for the guide block 705, thereby ensuring the accuracy and stability of the receiving mechanism 7 during the rotation process, and facilitating precise control of material transfer, thereby avoiding the receiving plate 703 from offsetting or getting stuck when dumping materials. At the same time, the inclined surfaces 11 provided at both ends of the slideway 10 are designed to cleverly guide the movement trajectory of the guide block 705, so that the receiving plate 703 can automatically tilt and unload materials at a specific position, which not only improves production efficiency, but also reduces the complexity and error rate of manual operation, thereby further improving the fluency and efficiency of the entire smelting process.

[0043] See also Figure 1 and Figure 2, silos 12 are arranged around the rotating disk 5, and supporting legs 13 are fixedly connected to the bottom of the silo 12. The silos 12 arranged around the rotating disk 5 provide a convenient material storage solution for the smelting equipment, so that materials can be pre-stored in the silos 12 and automatically or manually added to the receiving mechanism 7 as needed, thereby realizing continuous feeding of the smelting process and improving production efficiency. At the same time, the supporting legs 13 fixedly connected to the bottom of the silo 12 ensure the stability of the silo 12, prevent the silo 12 from shifting or tilting due to vibration or external force during the smelting process, and ensure the safety and stability of the smelting process.

[0044] See also Figure 1 and Figure 2 There are three silos 12, which are arranged equidistantly in a ring shape. The three silos 12 are arranged equidistantly in a ring shape, which can effectively balance the feeding demand of the smelting equipment, ensure the continuous supply of materials during the smelting process, and avoid production interruptions caused by insufficient capacity of a single silo. At the same time, the equidistant arrangement in a ring shape also optimizes the space utilization of the equipment, making the entire smelting system more compact and efficient. The design of multiple silos also provides operators with greater flexibility. They can load different materials separately as needed, or adjust the discharge speed of each silo according to the production rhythm, so as to better meet diversified production needs.

[0045] See also Figure 1 and Figure 3 A guide block 706 is fixedly connected to the bottom of the receiving plate 703, and two guide blocks 706 are arranged. There are two guide blocks 706 fixedly connected to the bottom of the receiving plate 703. These guide blocks 706 cooperate with the slideway 10 on the mounting plate 3, and can accurately guide the movement trajectory of the receiving plate 703, ensuring the stability and accuracy of the receiving mechanism 7 during rotation and tilting. At the same time, the setting of the two guide blocks 706 also enhances the load-bearing capacity of the receiving plate 703, so that it can stably carry more materials, thereby improving the working efficiency of the smelting equipment, increasing the safety and reliability of the equipment, and reducing the risk of equipment failure due to damage to a single guide block.

[0046] The implementation principle of the utility model is as follows: first, the material falls from the silo 12 onto the receiving plate 703, so that the weight on the receiving plate 703 increases continuously. When the weight calculated by the weighing sensor 8 at the bottom reaches the requirement, a signal is sent through the transmitter 9 to stop the silo 12 from discharging the material, and then the motor 4 is started. The motor 4 drives the rotating disk 5 to rotate. When the receiving mechanism 7 for loading rotates to the feed chute 2, the guide block 706 slides downward along the inclined surface 11, so that the receiving plate 703 tilts. The material loaded on the receiving plate 703 slides out from the outlet 706 onto the feed chute 2, and then enters the crucible 1 for smelting. Then the rotating disk 5 continues to rotate, and the guide block 706 re-enters the chute 10 along the inclined surface 11 to complete the resetting of the supporting plate 703. At the same time, the subsequent supporting plate 703 starts to unload when it rotates to the feed chute 2, so that the loading can be continuously arranged according to the needs.

[0047] Embodiment 2:

[0048] See also Figure 4 A knocking plate 14 is rotatably connected to one side of the bottom of the feed chute 2 through a torsion shaft, and a handle 15 is fixedly connected to the bottom of the knocking plate 14. By rotatably connecting the knocking plate 14 through the torsion shaft on one side of the bottom of the feed chute 2, a simple and effective anti-blocking mechanism is provided for the smelting equipment. When the feed chute 2 is blocked, the operator can easily rotate the knocking plate 14 and use the vibration generated by the knocking to clear the blocked material, thereby quickly restoring the smoothness of the feed chute 2. At the same time, the handle 15 fixedly connected to the bottom of the knocking plate 14 provides a convenient force point for the operator, making the knocking operation easier and more comfortable, thereby improving the usability of the equipment, reducing the labor intensity of the operator when dealing with the blockage problem, and further improving the use efficiency and user experience of the smelting equipment.

[0049] The implementation principle of the utility model is as follows: first, when the feed chute 2 is blocked, the handle 15 is pulled, and then the handle 15 is released, so that the torsion shaft drives the knocking plate 14 to knock the feed chute 2 to shake off the accumulated materials.

[0050] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0051] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A zinc alloy smelting equipment with quantitative feeding, characterized in that: The invention comprises a crucible (1), wherein a feeding slideway (2) is fixedly connected to one side of the crucible (1), a mounting plate (3) is fixedly connected to one end of the feeding slideway (2), a motor (4) is fixedly connected to the bottom of the mounting plate (3), a rotating plate (5) is fixedly connected to the output end of the motor (4), a receiving groove (6) is provided on the rotating plate (5), and a receiving mechanism (7) is provided inside the receiving groove (6).

2. The zinc alloy smelting equipment with quantitative feeding according to claim 1, characterized in that: The receiving mechanism (7) comprises a sliding plate (701), and one side of the sliding plate (701) is fixedly connected to a vertical rod (702).

3. The zinc alloy smelting equipment with quantitative feeding according to claim 2, characterized in that: The top of the vertical pole (702) is rotatably connected to a receiving plate (703), and the top of the receiving plate (703) is fixedly connected to a guardrail (704).

4. The zinc alloy smelting equipment with quantitative feeding according to claim 3, characterized in that: The receiving plate (703) is arranged in a fan-shaped structure, and an exit (706) is opened on the guardrail (704).

5. The zinc alloy smelting equipment with quantitative feeding according to claim 1, characterized in that: A weighing sensor (8) is arranged between the receiving mechanism (7) and the rotating disk (5), and a transmitter (9) is arranged on one side of the weighing sensor (8).

6. The zinc alloy smelting equipment with quantitative feeding according to claim 1, characterized in that: The installation plate (3) is provided with a slideway (10), and two sections of the slideway (10) are provided with inclined surfaces (11).

7. The zinc alloy smelting equipment with quantitative feeding according to claim 1, characterized in that: A material bin (12) is arranged around the rotating disk (5), and a support leg (13) is fixedly connected to the bottom of the material bin (12).

8. The zinc alloy smelting equipment with quantitative feeding according to claim 7, characterized in that: The material bins (12) are provided in three numbers, and the three material bins (12) are arranged in a circular shape and at equal intervals.

9. The zinc alloy smelting equipment with quantitative feeding according to claim 3, characterized in that: A guide block (705) is fixedly connected to the bottom of the receiving plate (703), and two guide blocks (705) are provided.

10. The zinc alloy smelting equipment with quantitative feeding according to claim 1, characterized in that: A knocking plate (14) is rotatably connected to one side of the bottom of the feed slideway (2) via a torsion shaft, and a handle (15) is fixedly connected to the bottom of the knocking plate (14).

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