Embossing machine for pastry production

By using brush rollers and automated conveyor belt system design in the embossing machine for pastry production, the problem of embossing mold adheres to residues is solved, the consistency and efficiency of embossing effect are improved, and manual intervention is reduced. need.

CN222340409UActive Publication Date: 2025-01-14CHIPING COUNTY TIANSHIDE FOOD CO LTD
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Patent Information

Application Number
CN202421076513.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the use of existing pastry production embossers, the surface of the embossing mold often adheres to the residual materials of the pastry, resulting in inconsistent embossing effect on the pastry surface.

Method used

An embossing machine including an operating table, slider, slider, threaded rod, motor, slider, lift plate, brush roller and controller is designed. The pressure is achieved through the reciprocating cleaning of brush rollers and an automated conveyor belt system. Clean the inner wall of the flower mold to ensure the cleanliness of the mold and the accuracy of the embossing effect.

Benefits of technology

Effectively remove residues in the embossing mold, improve the quality and consistency of embossing, reduce manual intervention and labor intensity, improve work efficiency, and the brush roller height is adjustable to different molds, widening the scope of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an embossing machine for pastry production, and relates to the technical field of embossing machines, the embossing machine comprises an operation table, the top of the operation table is provided with a sliding groove, the inner surface wall of the sliding groove is slidably embedded with a sliding block, the inner surface wall of the sliding block is in threaded connection with a first threaded rod, and one side of the outer wall of the first threaded rod is fixedly connected with a first motor; and two sliding rails are fixedly mounted at the top of the operation table. According to the pastry embossing device, the mold cavity of the embossing mold can be cleaned in a reciprocating mode under the interaction of all the components of the pastry embossing device, so that pastry residues in the mold cavity can be effectively removed, the cleanliness of the embossing mold and the accuracy of embossing operation are guaranteed, the quality and consistency of pastry embossing are improved, and the pastry embossing device is suitable for popularization and application. And the height of the brush roller can be freely adjusted according to actual requirements, so that the device can adapt to embossing molds with different heights, and the application range of the device is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of embossing machines, in particular to an embossing machine for cake production. Background Art

[0002] With the continuous expansion of the pastry market and the diversification of consumer tastes, the requirements for appearance and taste of pastry making are getting higher and higher. Embossing technology, as an important pastry making process, can give pastries a unique appearance and texture, thereby attracting consumers' attention and enhancing the market competitiveness of products. The embossing machine for pastry production is a mechanical equipment specially used in the pastry making industry. Its main function is to emboss the surface of pastries, giving pastries a unique and beautiful appearance and texture.

[0003] Since pastries have physical properties such as high viscosity and plasticity, during the embossing process of existing pastry production embossing machines, residual pastry materials often adhere to the surface of the embossing mold. These residual materials are mainly formed by the deformation overflow of the pastry materials when they are subjected to pressure and the adhesion between the pastry materials and the mold surface. These residues not only seriously affect the clarity and precision of the embossed pattern, but also lead to inconsistent embossing effects on the pastry surface. Utility Model Content

[0004] The utility model aims to solve the problem that when the above-mentioned equipment is in use, residual materials of pastries often adhere to the surface of the embossing mold during use, resulting in inconsistent embossing effects on the surface of the pastries, thereby proposing an embossing machine for pastries production.

[0005] The cam is provided with a plurality of movable members, and the movable members are provided with a plurality of movable members, and the movable members are provided with a plurality of movable members.

[0006] Preferably, a top plate is fixedly connected between the tops of the four fixed rods, two groups of movable grooves are opened on one side of the outer wall of the operating table, movable rollers are movably inserted between the inner walls of the two groups of movable grooves, and a third motor is fixedly connected to one side of the outer wall of one of the two movable rollers.

[0007] Preferably, a conveyor belt is movably sleeved between the outer walls of the two movable rollers.

[0008] Preferably, a controller is arranged on the top of the operating table.

[0009] Preferably, a cylinder is fixedly connected to the top of the operating table.

[0010] Preferably, the telescopic end of the cylinder is fixedly connected to an embossing die.

[0011] Preferably, four universal wheels are fixedly mounted on the bottom of the operating table.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] In the utility model, through the interaction of the various components of the device, the cavity of the embossing mold can be cleaned reciprocatingly, so that the pastry residues in the cavity can be effectively removed, thereby ensuring the cleanliness of the embossing mold and the accuracy of the embossing operation, improving the quality and consistency of the pastry embossing, and the height of the brush roller can be adjusted arbitrarily according to actual needs, so that the device can adapt to embossing molds of different heights, broadening the scope of use of the device.

[0014] In the utility model, the automatic embossing operation of cakes is realized through the interaction of various components of the device, and the embossing process does not require manual participation, thus avoiding interference and errors caused by human factors, thereby reducing labor intensity and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a three-dimensional split diagram of the main structure of an embossing machine for pastry production;

[0016] Figure 2 The utility model provides a top-down stereoscopic exploded view of part of the structure of an embossing machine for pastry production;

[0017] Figure 3 The utility model provides a three-dimensional exploded view of some structures in an embossing machine for pastry production;

[0018] Figure 4 The utility model provides a side-view stereoscopic exploded view of part of the structure of an embossing machine for pastry production.

[0019] Legend:

[0020] 1. Operating table; 2. Slide groove; 3. Sliding block; 4. First threaded rod; 5. First motor; 6. Slide rail; 7. Slide plate; 8. Fixed rod; 9. Lifting plate; 10. Second threaded rod; 11. Hand wheel; 12. Second motor; 13. Brush roller; 14. Fixed plate; 15. Top plate; 16. Movable groove; 17. Movable roller; 18. Third motor; 19. Conveyor belt; 20. Controller; 21. Cylinder; 22. Embossing mold; 23. Universal wheel. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an embossing machine for pastry production, comprising an operating table 1, a slide groove 2 is provided on the top of the operating table 1, a slider 3 is slidably embedded in the inner surface wall of the slide groove 2, a first threaded rod 4 is threadedly connected to the inner surface wall of the slider 3, a first motor 5 is fixedly connected to one side of the outer wall of the first threaded rod 4, two slide rails 6 are fixedly installed on the top of the operating table 1, a slide plate 7 is movably sleeved between the outer surfaces of the two slide rails 6, and the top of the slider 3 is fixedly connected to the bottom of the slide plate 7, four fixed rods 8 are fixedly installed on the top of the slide plate 7, a lifting plate 9 is movably sleeved between the outer surfaces of the four fixed rods 8, a second threaded rod 10 is threadedly connected to the inner surface wall of the lifting plate 9, a hand wheel 11 is fixedly sleeved on the outer surface wall of the second threaded rod 10, a second motor 12 is fixedly connected to the top of the lifting plate 9, a brush roller 13 is fixedly connected to the output end of the second motor 12, two fixed plates 14 are movably sleeved on the outer surface wall of the brush roller 13, and the top of the lifting plate 9 is fixedly connected to the bottom of the two fixed plates 14.

[0024] The effect achieved by the entire embodiment 1 is that after the equipment has been used for a period of time, cake residues will inevitably accumulate on the inner surface wall of the embossing mold 22. In order to remove these residues, it is first necessary to adjust the height of the brush roller 13 according to the height of the embossing mold 22. The staff rotates the hand wheel 11 according to the height of the embossing mold 22. The rotation of the hand wheel 11 will drive the second threaded rod 10 to rotate. Since the outer surface wall of the second threaded rod 10 is threadedly connected with the lifting plate 9, the rotation of the second threaded rod 10 will drive the lifting plate 9 to move up and down. The movement of the lifting plate 9 will drive the brush roller 13 on its top to move up and down synchronously until the brush roller 13 matches the height of the embossing mold 22. Next, the first motor 5 is started through the controller 20. And the second motor 12, after the first motor 5 is started, its output end will drive the first threaded rod 4 to rotate, the forward and reverse rotation of the first threaded rod 4 will drive the slider 3 to move left and right, the movement of the slider 3 will further drive the slide plate 7 to move left and right, and the slide plate 7 carries the lifting plate 9 and the brush roller 13 to move together. At the same time, after the second motor 12 is started, its output end will drive the brush roller 13 to rotate at high speed. The controller 20 can accurately control the forward and reverse rotation of the first motor 5, so that the slider 3 can drive the high-speed rotating brush roller 13 to reciprocate and clean the bottom of the embossing mold 22. This cleaning process can effectively remove the pastry residues on the inner wall of the embossing mold 22, thereby ensuring the cleanliness of the embossing mold 22 and the quality of the embossing effect.

[0025] Embodiment 2, as Figure 2-Figure 4 As shown, a top plate 15 is fixedly connected between the tops of the four fixed rods 8, two groups of movable grooves 16 are opened on one side of the outer wall of the operating table 1, and movable rollers 17 are movably inserted between the inner walls of the two groups of movable grooves 16, a third motor 18 is fixedly connected to one side of the outer wall of one of the two movable rollers 17, and a conveyor belt 19 is movably sleeved between the outer walls of the two movable rollers 17, a controller 20 is arranged on the top of the operating table 1, a cylinder 21 is fixedly connected to the top of the operating table 1, an embossing mold 22 is fixedly connected to the telescopic end of the cylinder 21, and four universal wheels 23 are fixedly installed on the bottom of the operating table 1.

[0026] The effect achieved by the entire embodiment 2 is that four universal wheels 23 are fixedly installed at the bottom of the operating table 1, thereby realizing convenient movement and positioning of the equipment. When it is necessary to perform cake embossing operation, the third motor 18 is first started through the controller 20. The output end of the third motor 18 drives a movable roller 17 to rotate at high speed. Due to the transmission action of the conveyor belt 19, the other movable roller 17 will also rotate synchronously therewith, thereby forming a continuous transmission power. At this time, the cake to be embossed is placed on the conveyor belt 19. As the conveyor belt 19 moves, the cake will gradually be conveyed to the bottom of the embossing mold 22. When the cake reaches the bottom of the embossing mold 22, the controller 20 will start the cylinder 21, and the telescopic end of the cylinder 21 will drive the embossing mold 22 to move downward, so that the embossing mold 22 is in close contact with the cake to complete the embossing operation. The entire process does not require manual intervention, which not only improves production efficiency, but also reduces operation difficulty and labor intensity.

[0027] Working principle: After the equipment is powered on, the third motor 18 is started first. The output end of the third motor 18 drives a movable roller 17 to rotate at high speed. Due to the linkage mechanism of the conveyor belt 19, the other movable roller 17 also rotates synchronously, thereby ensuring the continuous and smooth operation of the conveyor belt 19. Then, the operator places the cake to be embossed on the conveyor belt 19. The cake gradually moves forward with the movement of the conveyor belt 19 until it is accurately conveyed to the bottom of the embossing mold 22. When the cake reaches the predetermined position of the embossing mold 22 accurately, the controller 20 After receiving the signal and instructing the cylinder 21 to start, the telescopic end of the cylinder 21 responds quickly and drives the embossing mold 22 to move downward accurately until it fits tightly with the surface of the pastry. During this process, the embossing mold 22 applies appropriate pressure to complete the embossing operation of the pastry. After the equipment has been used for a period of time, the mold cavity of the embossing mold 22 will inevitably accumulate pastry residues. In order to clean the embossing mold 22 and ensure the quality of the subsequent embossing effect, the height of the brush roller 13 needs to be adjusted according to the actual height of the embossing mold 22. During operation, the hand wheel 11 is first turned. The rotation of the hand wheel 11 drives the second threaded rod 10 to rotate. The rotation of the second threaded rod 10 drives the lifting plate 9 to move up and down. The movement of the lifting plate 9 then drives the brush roller 13 to adjust up and down synchronously until the brush roller 13 matches the height of the embossing mold 22. Subsequently, the first motor 5 and the second motor 12 are started by the controller 20. After the first motor 5 is started, its output end drives the first threaded rod 4 to rotate. The forward and reverse rotation of the first threaded rod 4 drives the slider 3 to move left and right on the fixed track through the threaded transmission mechanism. The movement of the slider 3 further drives the slide plate 7 to move left and right, and the slide plate 7 carries the lifting plate 9 and the brush roller 13 to move together. At the same time, after the second motor 12 is started, its output end drives the brush roller 13 to rotate at high speed. Finally, the controller 20 accurately controls the forward and reverse rotation of the first motor 5, so that the slider 3 drives the high-speed rotating brush roller 13 to perform a reciprocating cleaning action at the bottom of the embossing mold 22. This cleaning process can efficiently remove the pastry residues on the inner wall of the embossing mold 22, thereby ensuring the cleanliness of the embossing mold 22.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An embossing machine for cake production, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a slide groove (2), the inner surface wall of the slide groove (2) is slidably embedded with a slider (3), the inner surface wall of the slider (3) is threadedly connected to a first threaded rod (4), one side of the outer wall of the first threaded rod (4) is fixedly connected to a first motor (5), two slide rails (6) are fixedly installed on the top of the operating table (1), a slide plate (7) is movably sleeved between the outer surfaces of the two slide rails (6), the top of the slider (3) is fixedly connected to the bottom of the slide plate (7), and four fixing rods (8) are fixedly installed on the top of the slide plate (7). A lifting plate (9) is movably sleeved between the outer walls of the four fixed rods (8); a second threaded rod (10) is threadedly connected to the inner wall of the lifting plate (9); a hand wheel (11) is fixedly sleeved on the outer wall of the second threaded rod (10); a second motor (12) is fixedly connected to the top of the lifting plate (9); a brush roller (13) is fixedly connected to the output end of the second motor (12); two fixed plates (14) are movably sleeved on the outer wall of the brush roller (13); and the top of the lifting plate (9) is fixedly connected to the bottom of the two fixed plates (14).

2. The embossing machine for cake production according to claim 1, characterized in that: A top plate (15) is fixedly connected between the tops of the four fixed rods (8), two groups of movable grooves (16) are opened on one side of the outer wall of the operating table (1), movable rollers (17) are movably inserted between the inner surface walls of the two groups of movable grooves (16), and a third motor (18) is fixedly connected to one side of the outer wall of one of the two movable rollers (17).

3. The embossing machine for cake production according to claim 2, characterized in that: A conveyor belt (19) is movably sleeved between the outer walls of the two movable rollers (17).

4. The embossing machine for cake production according to claim 3, characterized in that: A controller (20) is arranged on the top of the operating table (1).

5. The embossing machine for cake production according to claim 4, characterized in that: A cylinder (21) is fixedly connected to the top of the operating table (1).

6. The embossing machine for cake production according to claim 5, characterized in that: The telescopic end of the cylinder (21) is fixedly connected to an embossing die (22).

7. The embossing machine for cake production according to claim 6, characterized in that: Four universal wheels (23) are fixedly mounted on the bottom of the operating table (1).