Turnover assembly and battery piece turn-over mechanism

By adopting a flip assembly with a combination of suction cups and pads, the problems of traditional battery cell flip mechanism position offset and ‘suction cup printing’ are solved, and the stable flip and efficient production of the battery cell are achieved, adapting to a variety of battery cell shapes.

CN222366556UActive Publication Date: 2025-01-17GUANGDONG LYRIC ROBOT INTELLIGENT AUTOMATION CO LTD
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Patent Information

Application Number
CN202420093450.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2025-01-17
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

The clamping effect of the traditional battery cell flip mechanism is not ideal, which can easily lead to position deviation, affect production efficiency and product quality, and the suction cup structure is prone to leaving a "suction cup mark" and affecting the surface quality.

Method used

Using a flip assembly including suction cup, negative pressure hole and pad plate, the suction cup is accurately positioned and adsorbed the battery cell. The pad plate is arranged on the contact surface of the suction cup to avoid 'suction cup marking' caused by direct contact, and to increase the flip through multiple suction cups. efficiency.

Benefits of technology

Ensure the position stability of the battery cells during the flip process, avoid friction damage, improve the reliability and production efficiency of the flipped components, reduce maintenance costs and downtime, and adapt to battery cells of different sizes and shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a turnover assembly and a battery piece turn-over mechanism, the turnover assembly comprises a turnover unit and a suction cup arranged on the turnover unit and used for adsorbing a product, the suction cup comprises a body, a negative pressure hole and a base plate, the base plate is arranged on the surface, facing the product to be turned over, of the body, and the negative pressure hole is formed in the base plate. The negative pressure hole is arranged on the surface of the body in an area not covered by the backing plate. According to the utility model, the sucking disc is adopted to suck the battery piece, and the sucking disc can accurately position and suck the battery piece, so that the position of the battery piece is not easy to shift in the overturning process, and the production error caused by position deviation is reduced; buffer exists between the battery piece and the negative pressure hole, and the problem of'sucker marks' caused by direct contact of the battery piece is avoided, so that the surface quality of the battery piece is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of battery production, and in particular to a flip assembly and a battery sheet flipping mechanism. Background Art

[0002] In the production process of solar cells, flipping of cells is a key link, especially after the cells are coated with doping layers and before TCO coating, the cells that have completed the doping layer coating need to be transferred from the PECVD equipment to the PVD equipment for TCO coating. However, the traditional cell flipping mechanism mainly uses claws or grooves to clamp the cells. The clamping effect of this method is not ideal. The cells are prone to position displacement during the flipping process, which not only affects production efficiency, but also poses a potential threat to product quality. Although there are related structures that use suction cups to absorb cells, the existing suction cup structures are prone to leave "suction cup marks" on the cells, affecting the surface quality of the cells. Therefore, it has become crucial to improve the existing cell flipping mechanism. Utility Model Content

[0003] In view of this, the utility model provides a flipping assembly and a battery cell flipping mechanism, which innovatively adopts a suction cup to suck the battery cell. The suction cup can accurately locate and absorb the battery cell, ensuring that the position of the battery cell is not easily shifted during the flipping process. Moreover, since the suction cup also includes a pad, the pad is arranged on the battery cell contact surface of the suction cup, so that a buffer is provided between the battery cell and the negative pressure hole, avoiding the "suction cup mark" problem caused by direct contact with the battery cell, thereby ensuring the surface quality of the battery cell.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A flipping assembly includes a flipping unit and a suction cup arranged on the flipping unit and used to adsorb products. The suction cup includes a main body, a negative pressure hole, and a pad. The pad is arranged on the surface of the main body facing the product to be flipped, and the negative pressure hole is arranged in an area on the surface of the main body that is not covered by the pad.

[0006] This flip assembly innovatively uses a suction cup to hold the battery cell. The suction cup can accurately locate and absorb the battery cell, ensuring that the position of the battery cell is not easily displaced during the flipping process, and can effectively avoid damage to the battery cell due to friction or collision during the flipping process, thereby improving the reliability of the entire flip assembly and reducing production errors caused by position deviation. Compared with the traditional mechanical grasping method, the suction cup has a simple structure and low maintenance cost, which reduces the downtime of the production line. In addition, since the suction cup also includes a pad, the pad is arranged on the battery cell contact surface of the suction cup, so that there is a buffer between the battery cell and the negative pressure hole, avoiding the "suction cup mark" problem caused by direct contact with the battery cell, thereby ensuring the surface quality of the battery cell. Due to the combination of the pad and the negative pressure hole, the flip assembly can adapt to battery cells of different sizes and shapes, increasing its wide application.

[0007] Preferably, the flipping unit comprises a rotating shaft and a driver, the driver drives the rotating shaft to rotate, and the suction cup is fixed on the rotating shaft, sucks the product to be flipped and rotates synchronously with the rotating shaft.

[0008] After the suction cup absorbs the product to be flipped, the product can be flipped under the drive of the driver. The flipping angle of the product can be precisely controlled by controlling the driver, making the flipping action accurate and reliable.

[0009] Preferably, a plurality of the suction cups may be provided, and the plurality of suction cups are arranged at equal intervals along the circumference of the rotating shaft to form a suction cup rotating wheel.

[0010] By arranging multiple suction cups and forming a suction cup rotating wheel, the efficiency of flipping the battery cell can be improved. Multiple suction cups are arranged at equal intervals along the rotating shaft to ensure stable transmission of the battery cell during the flipping process.

[0011] Preferably, an air slip ring connected to the suction cup is provided on the rotating shaft, and the air slip ring is connected to an external air source.

[0012] The air slip ring on the rotating shaft is connected to the external air source to provide a stable airflow to the suction cup, which not only ensures the stability of the suction force of the suction cup, but also effectively avoids the problems of airway entanglement and knotting, thereby improving the reliability and durability of the equipment.

[0013] Preferably, the suction cup comprises a body, a negative pressure hole, and a pad, wherein the pad is arranged on the surface of the body facing the battery cell, and the negative pressure hole is arranged in an area on the surface of the body that is not covered by the pad.

[0014] Preferably, the negative pressure holes are arranged along the edges of the long sides of the body, the pads are arranged in the middle of the body, and / or are arranged at intervals along the extension direction of the long sides.

[0015] This is the first negative pressure hole layout scheme. In order to adapt to battery cells of different sizes and shapes and ensure effective adsorption of the battery cells, the negative pressure holes are evenly arranged along the long side edges of the main body, and a pad is arranged in the middle of the main body, which is also an effective suction cup structure. In addition, multiple pads can also be provided, and multiple pads are arranged at intervals along the extension direction of the long side. The negative pressure holes located between two adjacent pads can also ensure effective adsorption of the battery cells.

[0016] Preferably, the negative pressure holes are arranged along the edges of the short sides of the body, the pads are arranged in the middle of the body, and / or are arranged at intervals along the extension direction of the long sides.

[0017] This is the second negative pressure hole layout scheme. Compared with the negative pressure hole layout scheme, this scheme evenly arranges the negative pressure holes along the short side edges of the main body, and arranges a pad in the middle of the main body, which is also an effective suction cup structure. In addition, multiple pads can also be provided, and multiple pads are arranged at intervals along the extension direction of the short side. By using the negative pressure holes located between two adjacent pads, effective adsorption of the battery cells can also be ensured.

[0018] Preferably, the negative pressure holes are arranged along the long and short edges of the main body, and the pad is arranged in the middle of the main body and / or is arranged at intervals along the extension direction of the long and short sides.

[0019] This is the third negative pressure hole layout scheme. The negative pressure holes can be set along the long and short edges of the main body at the same time, forming a complete circle around the edge of the main body, adapting to battery cells of different sizes and shapes, and ensuring effective adsorption of the battery cells.

[0020] Preferably, the negative pressure holes are arranged along the diagonal lines of the main body, and the pads are arranged symmetrically about the center of the main body.

[0021] This is the fourth negative pressure hole layout scheme. The negative pressure holes are arranged along the diagonal lines of the main body, which is also a negative pressure hole layout scheme with good adsorption effect. This layout scheme can also be combined with the aforementioned three layout schemes to form more negative pressure hole layouts to adapt to battery cells of different sizes and shapes to ensure effective adsorption of battery cells.

[0022] Preferably, the suction cup wheels may be provided in plurality, and the plurality of suction cup wheels are connected to the rotating shaft.

[0023] By setting up multiple suction cup wheels and working simultaneously, the processing speed of battery cells can be significantly improved, and the battery cells can be quickly sucked, flipped and transferred, thereby improving the overall throughput of the production line, ensuring the continuous operation of the production line, reducing downtime, and further improving production efficiency.

[0024] Preferably, two suction cup wheels may be provided.

[0025] It is preferred to have two suction cup wheels, which can effectively improve production efficiency and avoid local efficiency shortcomings that affect the overall production rhythm of the production line.

[0026] As another aspect of the utility model, a battery cell flipping mechanism is also provided, including the flipping assembly and a transmission assembly, wherein the transmission assembly includes a conveying runway and an output runway, and the middle ends of the conveying runway and the output runway that are close to each other are hollowed out to avoid the flipping assembly, and the flipping assembly transfers the battery cell from the conveying runway to the output runway.

[0027] This flipping mechanism innovatively uses a suction cup to hold the battery cell. The suction cup can accurately locate and absorb the battery cell, ensuring that the position of the battery cell is not easily displaced during the flipping process, and can effectively avoid damage to the battery cell due to friction or collision during the flipping process. The battery cell is stably transferred from the conveying runway to the output runway, improving the reliability of the entire flipping assembly and reducing production errors caused by position deviation. Compared with traditional mechanical grasping methods, the suction cup has a simple structure, low maintenance cost, and reduces the downtime of the production line. In addition, since the suction force of the suction cup is controllable, the risk of battery cell breakage due to excessive suction force can be avoided, improving the safety of operation.

[0028] Compared with the prior art, the utility model has the following beneficial effects:

[0029] The flip assembly of the utility model innovatively uses a suction cup to hold the battery cell. The suction cup can accurately locate and absorb the battery cell, ensuring that the position of the battery cell is not easily displaced during the flipping process, and can effectively avoid damage to the battery cell due to friction or collision during the flipping process, stably transfer the battery cell from the conveying runway to the output runway, improve the reliability of the entire flip assembly, and reduce production errors caused by position deviation. Compared with the traditional mechanical grasping method, the suction cup has a simple structure, low maintenance cost, and reduces the downtime of the production line. In addition, since the suction force of the suction cup is controllable, the risk of battery cell damage due to excessive suction force can be avoided, and the occurrence of suction cup marks can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 This is a structural diagram of the flip assembly of Example 1 of the utility model.

[0032] Figure 2 This is a schematic diagram of the structure of the suction cup of Example 1 of the utility model.

[0033] Figure 3 This is a schematic diagram of the structure of the suction cup of Example 2 of the utility model.

[0034] Figure 4 This is a schematic diagram of the structure of the suction cup of Example 3 of the utility model.

[0035] Figure 5 This is a schematic structural diagram of the suction cup of Example 4 of the utility model.

[0036] Figure 6 This is a schematic diagram of the structure of the suction cup of Example 5 of the utility model.

[0037] Figure 7 This is a schematic diagram of the structure of the suction cup of Example 6 of the utility model.

[0038] Figure 8 This is a schematic diagram of the structure of the suction cup of Example 7 of the utility model.

[0039] Description of Figure Numbers:

[0040] Rotating shaft 10, gas slip ring 11.

[0041] Drive 20.

[0042] Suction cup 30 , body 31 , negative pressure hole 32 , backing plate 33 .

[0043] Suction cup wheel 40.

[0044] Bracket 50. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0046] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0047] It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of the embodiments of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the application product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0048] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0049] The technical solution in this application will be described below in conjunction with the accompanying drawings. Example 1

[0050] The present embodiment provides a battery cell flipping mechanism, including a transmission component and a flipping component; the transmission component includes a conveying runway and an output runway, and the middle ends of the conveying runway and the output runway close to each other are hollowed out to avoid the flipping component; the flipping component includes a rotating shaft 10, a driver 20, and at least one suction cup 30, the driver 20 drives the rotating shaft 10 to rotate, the suction cup 30 is fixed on the rotating shaft 10, and rotates synchronously with the rotating shaft 10. When rotating, the suction cup 30 can be inserted into the hollow part of the conveying runway and the output runway, and the suction cup 30 is used to absorb the battery cell and transfer the battery cell from the conveying runway to the output runway. The rotating shaft 10 and the driver 20 are arranged on the bracket 50. The conveying runway and the output runway are both conventional transmission structures, which can be purchased on the market and are prior art. They are not the invention and innovation of this embodiment, so they are not drawn in the drawings for detailed description.

[0051] The battery cell flipping mechanism innovatively uses a suction cup 30 to hold the battery cell. The suction cup 30 can accurately locate and absorb the battery cell, ensuring that the position of the battery cell is not easily displaced during the flipping process, and can effectively avoid damage to the battery cell due to friction or collision during the flipping process, stably transferring the battery cell from the conveying runway to the output runway, improving the reliability of the entire battery cell flipping mechanism, and reducing production errors caused by position deviation. Compared with the traditional mechanical grasping method, the suction cup 30 has a simple structure, low maintenance cost, and reduces the downtime of the production line. In addition, since the suction force of the suction cup 30 is controllable, the risk of battery cell breakage due to excessive suction force can be avoided, improving the safety of operation.

[0052] In this embodiment, a plurality of suction cups 30 may be provided, and the plurality of suction cups 30 are arranged at equal intervals along the circumference of the rotating shaft 10 to form a suction cup rotating wheel 40 .

[0053] By providing multiple suction cups 30 and forming a suction cup rotating wheel 40, the number of cells that can be processed per unit time is increased, and the production efficiency is significantly improved. Multiple suction cups 30 are arranged at equal intervals along the rotating shaft 10 to ensure stable transmission of the cells during the flipping process.

[0054] In this embodiment, an air slip ring 11 connected to the suction cup 30 is disposed on the rotating shaft 10 , and the air slip ring 11 is connected to an external air source.

[0055] The air slip ring 11 on the rotating shaft 10 is connected to the external air source to provide a stable airflow to the suction cup 30, which not only ensures the stability of the adsorption force of the suction cup 30, but also effectively avoids the problems of airway entanglement and knotting, thereby improving the reliability and durability of the equipment.

[0056] In this embodiment, two suction cup wheels 40 are provided.

[0057] By setting two suction cup wheels 40, the two suction cup wheels 40 work at the same time, which can significantly improve the processing speed of the battery cell, and can quickly absorb, flip and transfer the battery cell, thereby improving the overall throughput of the production line, ensuring the continuous operation of the production line, reducing downtime, and further improving production efficiency. In other embodiments, the number of suction cup wheels 40 can be more to ensure that the production rhythm of different equipment remains consistent and avoid the occurrence of local production links affecting the overall production rhythm of the production line.

[0058] In this embodiment, the suction cup 30 includes a body 31 , a negative pressure hole 32 , and a pad 33 . The pad 33 is disposed on the surface of the body 31 facing the battery cell, and the negative pressure hole 32 is disposed in an area on the surface of the body 31 not covered by the pad 33 .

[0059] The pad 33 is arranged on the cell contact surface of the suction cup 30, so that a buffer is provided between the cell and the negative pressure hole 32, avoiding the "suction cup mark" problem caused by direct contact of the cell, thereby ensuring the surface quality of the cell. Due to the combination of the pad 33 and the negative pressure hole 32, the cell flipping mechanism can adapt to cells of different sizes and shapes, increasing its wide application.

[0060] In this embodiment, the negative pressure holes 32 are arranged along the long side edge of the body 31 , the pads 33 are arranged in the middle of the body 31 , or are arranged at intervals along the extension direction of the long side, and a negative pressure hole 32 is also arranged between two adjacent pads 33 .

[0061] In order to adapt to battery cells of different sizes and shapes and ensure effective adsorption of the battery cells, this negative pressure hole layout scheme, in which the negative pressure holes 32 are evenly arranged along the long side edges of the main body 31 and a pad 33 is arranged in the middle of the main body 31, is also an effective suction cup 30 structure. Example 2

[0062] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 3 The negative pressure holes 32 are evenly arranged along the long side edges of the main body 31, and a pad 33 is arranged in the middle of the main body 31. At the same time, multiple pads 33 are arranged at intervals along the extension direction of the long side. The negative pressure holes 32 located between two adjacent pads can also ensure effective adsorption of the battery cells. Example 3

[0063] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 4 In this embodiment, the negative pressure hole 32 is arranged along the short side edge of the main body 31, and the pad 33 is arranged in the middle of the main body 31. Example 4

[0064] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 5 The negative pressure holes 32 are evenly arranged along the short side edges of the main body 31, and a pad 33 is arranged in the middle of the main body 31. At the same time, multiple pads 33 are arranged at intervals along the extension direction of the short side. The negative pressure holes 32 located between two adjacent pads can also ensure effective adsorption of the battery cells. Example 5

[0065] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 6 In this embodiment, the negative pressure holes 32 are arranged along the long and short edges of the main body 31 , and the pad 33 is arranged in the middle of the main body 31 . Example 6

[0066] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 7 The negative pressure holes 32 are arranged along the long and short edges of the main body 31, and the pad 33 is arranged in the middle of the main body 31. At the same time, multiple pads 33 are arranged at intervals along the extension direction of the long and short sides. The negative pressure holes 32 located between two adjacent pads are used to adapt to battery cells of different sizes and shapes to ensure effective adsorption of the battery cells. Example 7

[0067] Compared with Example 1, the difference of this embodiment is that the layout of the negative pressure holes is different. Figure 8In this embodiment, the negative pressure hole 32 is arranged along the diagonal line of the main body 31, and the pad 33 is symmetrically arranged about the center of the main body 31.

[0068] In addition, the negative pressure hole layout scheme of Example 7 can also be combined with Examples 1-6 to form more negative pressure hole 32 layouts to adapt to battery cells of different sizes and shapes to ensure effective adsorption of the battery cells.

[0069] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flip assembly, characterized in that: It includes a flipping unit and a suction cup arranged on the flipping unit and used for adsorbing the product. The suction cup includes a main body, a negative pressure hole, and a pad. The pad is arranged on the surface of the main body facing the product to be flipped, and the negative pressure hole is arranged in the area on the surface of the main body not covered by the pad.

2. The flip assembly according to claim 1, characterized in that: The flip unit comprises a rotating shaft and a driver. The driver drives the rotating shaft to rotate. The suction cup is fixed on the rotating shaft, absorbs the product to be flipped and rotates synchronously with the rotating shaft.

3. The flip assembly according to claim 1, characterized in that: The suction cups may be provided in plurality, and the plurality of suction cups are arranged at equal intervals along the circumference of the rotating shaft to form a suction cup rotating wheel.

4. The flip assembly according to claim 2, characterized in that: An air slip ring connected to the suction cup is arranged on the rotating shaft, and the air slip ring is connected to an external air source.

5. The flip assembly according to claim 1, characterized in that: The negative pressure holes are arranged along the edges of the long sides or short sides of the body, and the pads are arranged in the middle of the body and / or at intervals along the extending direction of the long sides or short sides.

6. The flip assembly according to claim 1, characterized in that: The negative pressure holes are arranged along the long side and the short side of the main body, and the pad is arranged in the middle of the main body and / or at intervals along the extending direction of the long side and the short side.

7. The flip assembly according to claim 1, 5 or 6, characterized in that: The negative pressure holes are arranged along the diagonal lines of the body, and the pads are arranged symmetrically about the center of the body.

8. The flip assembly according to claim 3, characterized in that: The suction cup rotating wheels may be provided in plurality, and the plurality of suction cup rotating wheels are connected to the rotating shaft.

9. The flip assembly according to claim 8, characterized in that: The number of the suction cup rotating wheels may be two.

10. A battery cell flipping mechanism, characterized in that: It includes a flipping assembly as described in any one of claims 1 to 9, and also includes a transmission assembly, the transmission assembly includes a conveying runway and an output runway, and the ends of the conveying runway and the output runway that are close to each other in the middle are hollowed out to avoid the flipping assembly, and the flipping assembly transfers the battery cells from the conveying runway to the output runway.