Vertical double-pot corn popper

By designing quantitative ingredients, evenly stirring and flipping mechanisms in the popcorn machine, it solves the problem of difficulty controlling the amount of condiments in traditional popcorn machines, incomparable stirring, and inconvenient to get the finished product. Safety and release of consistency and finished products.

CN222382589UActive Publication Date: 2025-01-24SHANGHAI TAISHUN IND TECH CO LTD
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Patent Information

Application Number
CN202421203025.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-24
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The amount of traditional popcorn machines is difficult to control when adding condiments, the ingredients are uneven during the stirring process, and it is inconvenient to take the finished product, which can easily lead to high-temperature burns.

Method used

A vertical double-pot popcorn machine is designed, which includes a quantitative feeding mechanism, a uniform mixing mechanism and a turning mechanism. The quantitative feeding mechanism achieves accurate quantification of seasonings through the cooperation of the feeding box, feeding pipe, quantitative cylinder and flexible tube; the uniform stirring mechanism uses an eccentric motor, stirring shaft, wok and pot lid to ensure the uniformity of raw materials and seasonings. The mixing and flipping mechanism uses electric push rods, flipping gears and other components to automatically pick and place the finished products inside the wok.

Benefits of technology

The accurate quantity of the condiments is achieved to ensure the consistency of the popcorn, which avoids the problem that the amount caused by artificial operations is not right, and the finished product is safely released by automatically flipping the mechanism to avoid high temperature burns.

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Abstract

The utility model discloses a vertical double-pan popcorn machine, including main part, quantitative material adding mechanism, even stirring mechanism and turnover mechanism, quantitative material adding mechanism includes material box, feed delivery pipe, first control valve, quantitative cylinder and flexible pipe, even stirring mechanism includes eccentric motor, stirring shaft, pan and pan cover, the overturning mechanism comprises an electric push rod, an overturning gear, a fixed rack and a supporting frame, through mutual cooperation of the mechanisms, the device can accurately determine the amount of added seasonings, the situation that the amount of the added seasonings is incorrect due to insufficient experience of workers is avoided, meanwhile, raw materials and the seasonings in popcorn are evenly mixed, and the quality of the popcorn is improved. And the finished popcorn in the frying pan can be automatically taken and placed, so that the burning phenomenon caused by taking the finished popcorn at a high temperature is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a vertical double-pot popcorn machine. Background Art

[0002] The vertical double-pot popcorn machine design significantly improves production efficiency because popcorn can be made in two pots at the same time, or while making popcorn in one pot, the other pot is preparing the next batch of raw materials.

[0003] However, traditional popcorn machines have many problems. For example, the amount of added seasonings needs to be controlled manually, and it is easy to be affected by external factors and add too much or too little ingredients. Secondly, there is uneven contamination of ingredients during the popcorn mixing process, which causes the taste of the popcorn to change. Finally, it is inconvenient to take the popcorn out of the popcorn machine, and the staff can easily be burned by the high-temperature wok. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a vertical double-pot popcorn machine.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical double-pot popcorn machine, comprising a main body, a quantitative feeding mechanism, a uniform stirring mechanism and a turning mechanism, the quantitative feeding mechanism comprising a material storage box, a feeding pipe, a first control valve, a quantitative cylinder and a flexible tube, the material storage box is installed inside the main body and is slidably connected to the main body, the two ends of the feeding pipe are respectively fixedly connected to the material storage box and the first control valve, one end of the first control valve is fixedly connected to the quantitative cylinder, and the other end of the quantitative cylinder is fixedly connected to the flexible tube, the uniform stirring mechanism comprises an eccentric motor, a stirring shaft, a wok and a pot cover, the eccentric motor is fixedly installed on the pot cover, the stirring shaft is fixedly connected to the output end of the eccentric motor, the wok is installed inside the main body, and the pot cover is installed on the wok and is detachably connected to the wok.

[0008] Preferably, the flipping mechanism includes an electric push rod, a flipping gear, a fixed rack and a support frame, the electric push rod is fixedly installed inside the main body, the flipping gear is installed on the wok and fixedly connected to the wok, the fixed rack is fixedly installed on the support frame, and the support frame is fixedly installed inside the main body.

[0009] In a further preferred embodiment, a storage compartment is provided inside the main body, the storage compartment is at the top of the cabinet, the material storage box is fixedly installed in the storage compartment, and the material delivery pipe passes through the storage compartment and is fixedly connected to the material storage box, so as to facilitate adding materials to the material storage box.

[0010] In a further preferred embodiment, a workbench is provided inside the cabinet, a heating platform is provided on the workbench, the electric push rod is fixedly installed in the workbench, the support frame is fixedly installed on the workbench, and the frying pan is separately connected to the heating platform to facilitate the normal operation of the popcorn machine.

[0011] It is further preferred that a storage cabinet and a finished product placement slot are provided inside the main body, the storage cabinet is arranged at the bottom of the main body and is equipped with a cabinet door, and the finished product placement slot is arranged between two workbenches to facilitate operators to take and place raw materials and finished products.

[0012] It is further preferred that the pot cover is provided with an opening door and a mounting frame, the opening door is rotatably connected to the pot cover, the mounting frame is fixedly mounted on the pot cover, and the eccentric motor is fixedly mounted on the mounting frame, and the mounting frame is made of heat-insulating material to facilitate the normal operation of the uniform stirring mechanism and the taking of raw materials and finished products.

[0013] It is further preferred that a stirring rod and a stirring blade are provided on the stirring shaft, the stirring rod is provided at the bottom end of the stirring shaft, and the stirring blade is provided at the upper end of the stirring blade, so as to facilitate stirring of the material inside the wok.

[0014] In a further preferred embodiment, a slide groove is provided on the support frame, connecting rods are provided on both sides of the frying pan, a fixed sleeve is provided on the electric push rod, the flipping gear is fixedly mounted on the connecting rod, the connecting rod is mounted inside the fixed sleeve and is rotatably connected to the fixed sleeve, and the connecting rod slides inside the slide groove to facilitate the operation of the flipping mechanism.

[0015] It is further preferred that an observation port is provided on the metering cylinder, measurement scales are provided on both sides of the observation port, a second control valve is fixedly installed on the bottom end of the metering cylinder, and one end of the flexible hose is fixedly connected to the second control valve, so as to facilitate accurate quantification of the material entering the metering cylinder.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a vertical double-pot popcorn machine with the following features:

[0018] Beneficial effects:

[0019] In the utility model, a quantitative feeding mechanism is provided, and with the cooperation of components such as a material storage box, a material delivery pipe, a first control valve, a quantitative cylinder, a flexible pipe and a second control valve, the device can accurately determine the amount of added seasoning, thereby avoiding the incorrect amount of added seasoning due to manual lack of experience.

[0020] The utility model provides a uniform stirring mechanism, and realizes uniform mixing of raw materials and condiments in popcorn through the cooperation of components such as an eccentric motor, a stirring shaft, a frying pan and a pot cover, thereby ensuring a consistent taste of the finished product.

[0021] The utility model provides a turning mechanism, and with the cooperation of the electric push rod, the turning gear, the fixed rack and the supporting frame, the finished popcorn in the frying pan can be automatically taken in and out, thus avoiding burns caused by taking out the finished popcorn at high temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a vertical double-pot popcorn machine in the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the quantitative feeding mechanism of the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the main body of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the flipping mechanism of the utility model;

[0026] Figure 5 It is a schematic diagram of the internal structure of the uniform stirring mechanism of the utility model.

[0027] In the figure: 1. main body; 2. material storage box; 3. material delivery pipe; 4. first control valve; 5. metering cylinder; 6. flexible pipe; 7. eccentric motor; 8. stirring shaft; 9. frying pan; 10. pot cover; 11. electric push rod; 12. turning gear; 13. fixed rack; 14. support frame; 15. storage compartment; 16. workbench; 17. heating table; 18. storage cabinet; 19. finished product placement slot; 20. cabinet door; 21. door opening; 22. mounting frame; 23. stirring rod; 24. stirring blade; 25. slide; 26. connecting rod; 27. fixing sleeve; 28. observation port; 29. ​​measuring scale; 30. second control valve. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1:

[0030] See also Figure 1-5A vertical double-pot popcorn machine, comprising a main body 1, a quantitative feeding mechanism, a uniform stirring mechanism and a turning mechanism, wherein the quantitative feeding mechanism comprises a material storage box 2, a feeding pipe 3, a first control valve 4, a quantitative cylinder 5 and a flexible tube 6, wherein the material storage box 2 is installed inside the main body 1 and is slidably connected to the main body 1, and the two ends of the feeding pipe 3 are respectively fixedly connected to the material storage box 2 and the first control valve 4, one end of the first control valve 4 is fixedly connected to the quantitative cylinder 5, and the other end of the quantitative cylinder 5 is fixedly connected to the flexible tube 6, and the uniform stirring mechanism comprises an eccentric motor 7, a stirring shaft 8, a frying pan 9 and a pot cover 10, wherein the eccentric motor 7 is fixedly installed on the pot cover 10, the stirring shaft 8 is fixedly connected to the output end of the eccentric motor 7, the frying pan 9 is installed inside the main body 1, and the pot cover 10 is installed on the frying pan 9 and is detachably connected to the frying pan 9.

[0031] In this embodiment, the quantitative feeding mechanism includes a material storage box 2, a material delivery pipe 3, a first control valve 4, a quantitative cylinder 5 and a flexible tube 6. When in use, the cabinet door 20 is opened, the raw materials and condiments are taken out from the storage cabinet 18, and then the condiments are mixed, and the raw materials are placed into the frying pan 9 through the open door 21. At this time, the prepared condiment oil, sugar or salt, etc. are placed in the material storage box 2 inside the storage compartment, and the first control valve 4 is opened. Under the influence of gravity, the condiments in the material storage box 2 enter the material delivery pipe 3, and then enter through the first control valve 4. After entering the quantitative cylinder 5, the amount of material entering the quantitative cylinder 5 is observed through the observation port 28 on the quantitative cylinder 5, and then controlled by the measuring scale 29. When the required amount is reached, the first control valve 4 is closed and the second control valve 430 is opened. After the second control valve 430 is opened, the material falls along with the flexible tube 6. At this time, the door 21 on the pot cover 10 is opened, and after the raw materials are put in, the flexible tube 6 is then aligned with the inside of the wok 9, and the seasoning enters the wok 9, and then the operation of the next mechanism is started.

[0032] In this embodiment, the uniform stirring mechanism includes an eccentric motor 7, a stirring shaft 8, a wok 9 and a pot cover 10. When in use, the eccentric motor 7 mounted on the mounting frame 22 on the pot cover 10 is driven to drive the stirring shaft 8, and the stirring shaft 8 rotates to drive the stirring rod 23 and the stirring frame. In this process, since the raw materials have been put in before, the stirring rod 23 at the bottom rotates to drive the corn kernels at the bottom of the wok 9 to mix with the seasonings, and the stirring blades 24 located above the stirring rod 23 move other corn kernels to exchange positions with the corn kernels below that have been mixed with the seasonings, and so on and so forth. Each corn kernel is completely covered with the seasonings. As the bottom of the wok 9 is heated, the raw materials become finished products.

[0033] In this embodiment, the flipping mechanism includes an electric push rod 11, a flipping gear 12, a fixed rack 13 and a support frame 14. The heating table 17 on the workbench 16 processes the raw materials inside the wok 9 into finished products, and then the electric push rod 11 is driven, and the fixed sleeve 27 drives the connecting rod 26 on the wok 9 to slide in the slide groove 25 on the support frame 14. During this process, the flipping gear 12 is engaged with the fixed rack 13, so that the connecting rod 26 rotates, driving the wok 9 to flip. At this time, the door 21 is opened, and the flipped wok 9 is tilted toward the finished product placement groove 19. The finished product enters the finished product placement groove 19, and then the staff takes the finished product from the finished product placement groove 19 and sells it.

[0034] Embodiment 2:

[0035] In summary, when in use, first prepare the raw materials required for the operation of the popcorn machine, open the cabinet door 20, take out the raw materials and condiments from the storage cabinet 18, then mix the condiments, and put the raw materials into the frying pan 9 through the open door 21. At this time, put the prepared condiment oil, sugar or salt into the material storage box 2 inside the storage compartment, open the first control valve 4, and the condiments in the material storage box 2 enter the feed pipe 3 under the influence of gravity, and then enter the metering cylinder 5 through the first control valve 4. After entering the metering cylinder 5, the condiments are discharged through the metering cylinder 5. The observation port 28 is used to observe the amount of material entering the quantitative cylinder 5, and then the amount is controlled by the measuring scale 29. When the required amount is reached, the first control valve 4 is closed and the second control valve 430 is opened. After the second control valve 430 is opened, the material falls with the flexible tube 6. At this time, the door 21 on the pot cover 10 is opened, and after the raw materials are put in, the flexible tube 6 is aligned with the inside of the wok 9, and the seasoning enters the wok 9, and then the operation of the next mechanism is started. When the raw materials are ready, the heating table 17 on the workbench 16 heats the wok 9. At the same time, the eccentric motor 7 on the mounting frame 22 installed on the pot cover 10 drives the stirring shaft 8, and the stirring shaft 8 drives the stirring rod 23 and the stirring frame after rotating. In this process, since the raw materials have been put in before, the stirring rod 23 at the bottom rotates to drive the corn kernels at the bottom of the wok 9 to mix with the seasoning, and the stirring blades 24 located above the stirring rod 23 are to move other corn kernels to exchange positions with the corn kernels below that have been mixed with the seasoning, and so on. Each corn kernel is completely stained with the seasoning. As the wok 9 is fried, the corn kernels are all covered with the seasoning. The bottom of the pot 9 is heated, and the raw materials become finished products. When the raw materials become finished products, the electric push rod 11 is driven, and the fixed sleeve 27 drives the connecting rod 26 on the wok 9 to slide in the slide groove 25 on the support frame 14. During this process, the flip gear 12 is meshed with the fixed rack 13, so that the connecting rod 26 rotates, driving the wok 9 to flip. At this time, the door 21 is opened, and the flipped wok 9 is tilted toward the finished product placement groove 19, and the finished product enters the finished product placement groove 19. Then the staff takes the finished product from the finished product placement groove 19 and sells it.

[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A vertical double-pot popcorn machine, comprising a main body (1), a quantitative feeding mechanism, a uniform stirring mechanism and a turning mechanism, characterized in that: The quantitative feeding mechanism comprises a material storage box (2), a material delivery pipe (3), a first control valve (4), a quantitative cylinder (5) and a flexible tube (6); the material storage box (2) is mounted inside the main body (1) and is slidably connected to the main body (1); the two ends of the material delivery pipe (3) are fixedly connected to the material storage box (2) and the first control valve (4) respectively; one end of the first control valve (4) is fixedly connected to the quantitative cylinder (5); the other end of the quantitative cylinder (5) is fixedly connected to the flexible tube (6); the uniform stirring mechanism comprises an eccentric motor (7), a stirring shaft (8), a frying pan (9) and a pot cover (10); the eccentric motor (7) is fixedly mounted on the pot cover (10); the stirring shaft (8) is fixedly connected to the output end of the eccentric motor (7); the frying pan (9) is mounted inside the main body (1); the pot cover (10) is mounted on the frying pan (9) and is detachably connected to the frying pan (9).

2. A vertical double-pot popcorn machine according to claim 1, characterized in that: The flipping mechanism comprises an electric push rod (11), a flipping gear (12), a fixed rack (13) and a support frame (14); the electric push rod (11) is fixedly mounted inside the main body (1); the flipping gear (12) is mounted on the frying pan (9) and fixedly connected to the frying pan (9); the fixed rack (13) is fixedly mounted on the support frame (14); and the support frame (14) is fixedly mounted inside the main body (1).

3. The vertical double-pot popcorn machine according to claim 1, characterized in that: A storage compartment (15) is provided inside the main body (1), the storage compartment (15) is at the top of the cabinet, the material storage box (2) is fixedly installed in the storage compartment (15), and the material delivery pipe (3) passes through the storage compartment (15) and is fixedly connected to the material storage box (2).

4. A vertical double-pot popcorn machine according to claim 2, characterized in that: A workbench (16) is arranged inside the cabinet, a heating platform (17) is arranged on the workbench (16), the electric push rod (11) is fixedly installed in the workbench (16), the support frame (14) is fixedly installed on the workbench (16), and the frying pan (9) is separately connected to the heating platform (17).

5. A vertical double-pot popcorn machine according to claim 4, characterized in that: A storage cabinet (18) and a finished product placement slot (19) are arranged inside the main body (1); the storage cabinet (18) is arranged at the bottom end of the main body (1) and is equipped with a cabinet door (20); and the finished product placement slot (19) is arranged between two workbenches (16).

6. The vertical double-pot popcorn machine according to claim 1, characterized in that: The pot cover (10) is provided with a door (21) and a mounting frame (22); the door (21) is rotatably connected to the pot cover (10); the mounting frame (22) is fixedly mounted on the pot cover (10); and the eccentric motor (7) is fixedly mounted on the mounting frame (22); the mounting frame (22) is made of a heat-insulating material.

7. The vertical double-pot popcorn machine according to claim 1, characterized in that: The stirring shaft (8) is provided with a stirring rod (23) and a stirring blade (24), wherein the stirring rod (23) is arranged at the bottom end of the stirring shaft (8), and the stirring blade (24) is arranged at the upper end of the stirring blade (24).

8. The vertical double-pot popcorn machine according to claim 2, characterized in that: The support frame (14) is provided with a slide groove (25), connecting rods (26) are provided on both sides of the frying pan (9), a fixing sleeve (27) is provided on the electric push rod (11), the flip gear (12) is fixedly mounted on the connecting rod (26), the connecting rod (26) is mounted inside the fixing sleeve (27) and is rotatably connected to the fixing sleeve (27), and the connecting rod (26) slides inside the slide groove (25).

9. The vertical double-pot popcorn machine according to claim 1, characterized in that: The quantitative cylinder (5) is provided with an observation port (28), and measurement scales (29) are provided on both sides of the observation port (28). A second control valve (30) is fixedly mounted on the bottom end of the quantitative cylinder (5), and one end of the flexible tube (6) is fixedly connected to the second control valve (30).