Gear grinding waste collecting device
By designing a gear grinding waste collection device, the automatic cleaning and collection of waste is achieved using servo motors and gear systems, and cooling and cleaning the surface of the workpiece is solved, and the problems of long waste cleaning time and environmental pollution during gear grinding are improved, and processing accuracy and product quality are improved.
Patent Information
- Application Number
- CN202421327825.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The waste generated during gear grinding needs to be manually cleaned, which takes a lot of time and can cause pollution to the environment.
A gear grinding waste collection device is designed, including a workbench, a connecting frame, a cleaning assembly and a cooling assembly. The belt and gear system are driven by the servo motor to automatically clean and collect waste; at the same time, coolant is sprayed through the liquid spray tube, cooling and cleaning the surface of the workpiece.
It realizes centralized treatment of waste, saves staff cleaning time, reduces environmental pollution risks, and improves grinding and product quality.
Smart Images

Figure CN222569481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear grinding devices, in particular to a gear grinding waste collection device. Background Art
[0002] The progress in the field of gear processing technology, gear grinding is the use of grinding wheels to grind the gear teeth shape. The ground gear is not limited by the hardness of the workpiece after quenching, nor is it affected by the accuracy of the gear before grinding. After grinding, the gear can obtain high accuracy and surface roughness.
[0003] In the prior art, a large amount of debris waste is generated when grinding gears with a grinding wheel, which requires staff to spend a lot of time to clean up, increasing the labor force. At the same time, if the gear grinding waste is not properly handled, it may cause environmental pollution and affect the quality of soil, water and air. Therefore, a gear grinding waste collection device is proposed. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a gear grinding waste collection device to solve the technical problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear grinding waste collection device, including a main body component, the main body component includes a workbench, a connecting frame is fixed to the top of the workbench, a cleaning component is provided on one side of the connecting frame, and a cooling component is provided on one side of the cleaning component.
[0006] As the preferred technical solution of the gear grinding waste collection device of the utility model, the cleaning assembly includes a servo motor fixed to one side of the connecting frame, the output end of the servo motor is fixedly connected to an output shaft, the end of the output shaft surface away from the servo motor is rotatably connected to a belt, the end of the belt inside away from the output shaft is rotatably connected to a connecting shaft, and the side of the connecting shaft away from the belt is fixedly connected to a turntable.
[0007] As the preferred technical scheme of the gear grinding waste collection device of the utility model, a round shaft is welded to the end of the turntable away from the connecting shaft, a moving block is slidably connected to the surface of the round shaft, one end of the moving block is fixedly connected to a rack, a meshing gear is provided at the top of the rack, a large pitch threaded screw is rotatably connected at the center of the gear, the end of the large pitch threaded screw away from the gear is fixedly connected to a scraper, a material receiving plate is attached to the bottom end of the scraper, collection boxes are provided at the front and rear ends of the material receiving plate, and a filter is provided at the bottom end of the inner wall of the collection box.
[0008] As the preferred technical solution of the gear grinding waste collection device of the utility model, a grinding wheel fixedly connected to the surface of the output shaft is provided in the connecting frame, an electromagnetic slide rail is provided on the side of the top of the workbench away from the connecting frame, an electromagnetic slider is slidably connected to the top of the electromagnetic slide rail, and a rotating motor is fixedly connected to the top of the electromagnetic slider.
[0009] As the preferred technical solution of the gear grinding waste collection device of the utility model, the front end of the rack is slidably connected to a vertical plate, and a guide bar is welded to the front end of the rack, the guide bar is slidably connected to the vertical plate, the side of the scraper away from the large pitch threaded screw is fixedly connected to a slider, and the surface of the scraper is provided with a groove that matches the slider.
[0010] As the preferred technical solution of the gear grinding waste collection device of the utility model, the cooling assembly includes a connecting rod fixed to the side of the moving block away from the rack, a piston rod is welded to the side of the connecting rod away from the moving block, a piston is fixedly connected to the end of the piston rod away from the connecting rod, a piston cylinder is slidably connected to the surface of the piston, a liquid spray pipe is connected to one side of the piston cylinder, and a liquid extraction pipe is connected to the side of the piston cylinder away from the liquid spray pipe, and a liquid extraction pipe is connected to the side of the liquid extraction pipe away from the piston cylinder. A liquid storage tank is connected.
[0011] As the preferred technical solution of the gear grinding waste collection device of the utility model, the end of the liquid spray pipe away from the piston cylinder is opposite to the side of the grinding wheel, a one-way plate is provided at the connection position between the liquid spray pipe, the liquid suction pipe and the piston cylinder, coolant is provided inside the liquid storage tank, and the liquid storage tank is arranged directly below the collection box.
[0012] In summary, the utility model mainly has the following beneficial effects:
[0013] 1. The utility model starts the servo motor to drive the output shaft to rotate, so that the belt drives the connecting shaft and the turntable to rotate synchronously, and the turntable drives the moving block to perform reciprocating lateral motion through the circular shaft, so that the large pitch threaded screw moves under the rotation of the gear, and the scraper cleans the waste on the docking plate, and the waste falls into the collection box. By centrally processing the waste after grinding, it is avoided that the staff needs to spend too much time on cleaning, which wastes the staff's time. At the same time, collecting and processing the waste can prevent it from being discarded at will, reduce the potential harm of the waste to the environment, and help protect the ecological balance.
[0014] 2. The utility model drives the piston rod and the piston to move through the connecting rod, and sprays the coolant through the spray pipe to cool the ground product, which can effectively reduce the temperature of the product and prevent deformation, cracks and the like due to excessive temperature, thereby ensuring the accuracy and dimensional stability of the grinding process. At the same time, the coolant can wash away the debris, dust and other dirt generated during the grinding process to ensure the cleanliness and quality of the workpiece surface. The sprayed coolant will pass through the receiving plate and the scraper to allow the coolant to enter the collection box. Under the action of the filter net, the waste can be filtered and the coolant can enter the liquid storage tank, which is convenient for the extraction and use of the liquid extraction pipe for circulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the overall components of the utility model;
[0016] Figure 2 It is a three-dimensional schematic diagram of the filter screen of the utility model;
[0017] Figure 3 It is a three-dimensional schematic diagram of the cleaning component of the utility model;
[0018] Figure 4 It is a three-dimensional schematic diagram of the cooling assembly of the utility model.
[0019] In the figure: 100, main assembly; 110, workbench; 120, connecting frame; 130, grinding wheel; 140, electromagnetic slide rail; 150, electromagnetic slider; 160, rotating motor;
[0020] 200, cleaning assembly; 210, servo motor; 220, output shaft; 230, belt; 240, connecting shaft; 250, turntable; 260, round shaft; 270, moving block; 280, rack; 281, guide bar; 290, vertical plate; 2910, gear; 2920, large pitch threaded screw; 2930, scraper; 2931, slider; 2940, receiving plate; 2950, collecting box; 2951, filter screen;
[0021] 300, cooling assembly; 310, connecting rod; 320, piston rod; 330, piston; 340, piston cylinder; 350, liquid spraying pipe; 360, liquid extraction pipe; 370, liquid storage tank. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0023] The following describes an embodiment of the utility model based on its overall structure.
[0024] Gear grinding waste collection device, such as Figure 1-4 As shown, it includes a main component 100, the main component 100 includes a workbench 110, a connecting frame 120 is fixed on the top of the workbench 110, a cleaning component 200 is provided on one side of the connecting frame 120, and a cooling component 300 is provided on one side of the cleaning component 200. The cleaning component 200 includes a servo motor 210 fixed to one side of the connecting frame 120, an output shaft 220 is fixedly connected to the output end of the servo motor 210, a belt 230 is rotatably connected to the end of the output shaft 220 away from the servo motor 210, a connecting shaft 240 is rotatably connected to the end of the belt 230 away from the output shaft 220, and a side of the connecting shaft 240 away from the belt 230 is fixedly connected A turntable 250 is connected, and a round shaft 260 is welded to the end of the turntable 250 away from the connecting shaft 240. A moving block 270 is slidably connected to the surface of the round shaft 260. A rack 280 is fixedly connected to one end of the moving block 270. A meshing gear 2910 is provided at the top of the rack 280. A large pitch threaded screw 2920 is rotatably connected to the center of the gear 2910. The large pitch threaded screw 2920 is fixedly connected to the end away from the gear 2910. A scraper 2930 is attached to the bottom end of the scraper 2930. A receiving plate 2940 is provided at the front and rear ends of the receiving plate 2940. A filter screen 2951 is provided at the bottom end of the inner wall of the collecting box 2950.
[0025] The servo motor 210 is started to drive the output shaft 220 to rotate. The output shaft 220 drives the connecting shaft 240 to rotate through the belt 230. The connecting shaft 240 drives the turntable 250 to rotate synchronously. The turntable 250 drives the moving block 270 to perform reciprocating lateral motion through the circular shaft 260. When the moving block 270 moves, it drives the rack 280 to move. The rack 280 drives the gear 2910 to rotate. The gear 2910 drives the large-pitch threaded screw 2920 to move, so that the scraper 2930 cleans the waste on the docking plate 2940 and makes the waste fall into the collection box 2950. By centrally processing the waste after grinding, it is avoided that the staff needs to spend too much time on cleaning, which wastes the staff's time. At the same time, collecting and processing the waste can prevent it from being discarded at will, reduce the potential harm of the waste to the environment, and help protect the ecological balance.
[0026] Please refer to Figure 1 A grinding wheel 130 fixedly connected to the surface of the output shaft 220 is provided in the connecting frame 120, an electromagnetic slide rail 140 is provided on the side of the top of the workbench 110 away from the connecting frame 120, an electromagnetic slider 150 is slidably connected to the top of the electromagnetic slide rail 140, and a rotating motor 160 is fixedly connected to the top of the electromagnetic slider 150.
[0027] The product to be processed is fixed on the rotating motor 160, and the electromagnetic slide rail 140 drives the electromagnetic slider 150 to move, so that the electromagnetic slider 150 drives the rotating motor 160 to move to a suitable position, and the servo motor 210 is started to drive the output shaft 220 and the grinding wheel 130 to rotate, so as to grind the product.
[0028] Please refer to Figure 2 The front end of the rack 280 is slidably connected to the vertical plate 290, and a guide bar 281 is welded to the front end of the rack 280. The guide bar 281 is slidably connected to the vertical plate 290. The side of the scraper 2930 away from the large-pitch threaded screw 2920 is fixedly connected to a slider 2931, and a groove matching the slider 2931 is opened on the surface of the scraper 2930.
[0029] The guide bar 281 slides in the vertical plate 290 to prevent the moving block 270 from rotating during movement, and the slider 2931 allows the scraper 2930 to better fit the receiving plate 2940 .
[0030] Please refer to Figure 1 and Figure 4 The cooling assembly 300 includes a connecting rod 310 fixed to the side of the moving block 270 away from the rack 280, a piston rod 320 is welded to the side of the connecting rod 310 away from the moving block 270, a piston 330 is fixedly connected to the end of the piston rod 320 away from the connecting rod 310, a piston cylinder 340 is slidably connected to the surface of the piston 330, a liquid spraying pipe 350 is connected to one side of the piston cylinder 340, and a liquid extraction pipe 360 is connected to the side of the piston cylinder 340 away from the liquid spraying pipe 350, and a liquid extraction pipe 360 is connected to the side of the liquid extraction pipe 360 away from the piston cylinder 340 is connected to a liquid storage tank 370.
[0031] When the moving block 270 moves, the piston rod 320 and the piston 330 are driven to move through the connecting rod 310, so that the piston 330 squeezes the coolant inside the piston cylinder 340, and the coolant is sprayed out through the spray pipe 350 under the action of the one-way plate to cool the ground product, which can effectively reduce the temperature of the product and prevent deformation, cracks and the like due to excessive temperature, thereby ensuring the accuracy and dimensional stability of the grinding process. At the same time, the coolant can wash away the debris, dust and other dirt generated during the grinding process to ensure the cleanliness and quality of the workpiece surface. The sprayed coolant will pass through the receiving plate 2940 and the scraper 2930 to allow the coolant to enter the collecting box 2950. Under the action of the filter net 2951, the waste can be filtered and the coolant can enter the liquid storage tank 370, which is convenient for the extraction and use of the extraction pipe 360 for circulation.
[0032] Please refer to Figure 3 and Figure 4The end of the liquid spraying pipe 350 away from the piston cylinder 340 is directly opposite to the side of the grinding wheel 130 , and a one-way plate is provided at the connection position between the liquid spraying pipe 350 and the liquid suction pipe 360 and the piston cylinder 340 . Coolant is provided inside the liquid storage tank 370 , and the liquid storage tank 370 is arranged directly below the collecting box 2950 .
[0033] By providing a one-way plate, the liquid spraying pipe 350 and the liquid extraction pipe 360 can be circulated to perform spraying and extraction actions.
[0034] When in use, the product to be processed is fixed on the rotating motor 160, and the electromagnetic slide rail 140 drives the electromagnetic slider 150 to move, so that the electromagnetic slider 150 drives the rotating motor 160 to move to a suitable position, and the servo motor 210 is started to drive the output shaft 220 and the grinding wheel 130 to rotate, so as to grind the product. When the output shaft 220 rotates, the connecting shaft 240 is driven to rotate through the belt 230, and the connecting shaft 240 drives the turntable 250 to rotate synchronously, and the turntable 250 is driven by the circular shaft 260. The moving block 270 is driven to perform reciprocating lateral motion. When the moving block 270 moves, it drives the rack 280 to move. The rack 280 drives the gear 2910 to rotate. The gear 2910 drives the large pitch screw 2920 to move, so that the scraper 2930 cleans the waste on the docking plate 2940 and makes the waste fall into the collection box 2950. By centrally processing the waste after grinding, it is avoided that the staff needs to spend too much time on cleaning, which wastes the staff's time. At the same time, the collection and processing of waste can be In order to prevent it from being discarded at will, reduce the potential harm of waste to the environment, and help protect the ecological balance, the moving block 270 drives the piston rod 320 and the piston 330 to move through the connecting rod 310 while moving, so that the piston 330 squeezes the coolant inside the piston cylinder 340, and the coolant is sprayed out through the spray pipe 350 under the action of the one-way plate to cool the ground product, which can effectively reduce the temperature of the product and prevent deformation, cracks, etc. caused by excessive temperature, thereby ensuring the accuracy and dimensional stability of the grinding process. At the same time, the coolant can wash away the debris, dust and other dirt generated in the grinding process to ensure the cleanliness and quality of the workpiece surface. The sprayed coolant will pass through the receiving plate 2940 and the scraper 2930 to allow the coolant to enter the collecting box 2950. Under the action of the filter net 2951, the waste can be filtered and the coolant can also enter the liquid storage tank 370, which is convenient for the extraction and use of the liquid extraction pipe 360 for circulation. The parts not involved in the device are the same as the prior art or can be implemented by the prior art.
[0035] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A gear grinding waste collection device, comprising a main assembly (100), characterized in that: The main body component (100) comprises a workbench (110), a connecting frame (120) is fixed on the top of the workbench (110), a cleaning component (200) is provided on one side of the connecting frame (120), and a cooling component (300) is provided on one side of the cleaning component (200).
2. The gear grinding waste collection device according to claim 1, characterized in that: The cleaning assembly (200) comprises a servo motor (210) fixed to one side of a connecting frame (120); an output shaft (220) is fixedly connected to an output end of the servo motor (210); an end of the surface of the output shaft (220) away from the servo motor (210) is rotatably connected to a belt (230); an end of the belt (230) away from the output shaft (220) is rotatably connected to a connecting shaft (240); and a side of the connecting shaft (240) away from the belt (230) is fixedly connected to a rotating disk (250).
3. The gear grinding waste collection device according to claim 2, characterized in that: A circular shaft (260) is welded to one end of the rotating disk (250) away from the connecting shaft (240); a moving block (270) is slidably connected to the surface of the circular shaft (260); one end of the moving block (270) is fixedly connected to a rack (280); a meshing gear (2910) is provided at the top of the rack (280); a large-pitch threaded screw rod (2920) is rotatably connected to the center of the gear (2910); one end of the large-pitch threaded screw rod (2920) away from the gear (2910) is fixedly connected to a scraper (2930); a material receiving plate (2940) is attached to the bottom end of the scraper (2930); front and rear ends of the material receiving plate (2940) are provided with a collecting box (2950); a filter screen (2951) is provided at the bottom end of the inner wall of the collecting box (2950).
4. The gear grinding waste collection device according to claim 1, characterized in that: A grinding wheel (130) fixedly connected to the surface of the output shaft (220) is arranged inside the connecting frame (120); an electromagnetic slide rail (140) is arranged on a side of the top of the workbench (110) away from the connecting frame (120); an electromagnetic slider (150) is slidably connected to the top of the electromagnetic slide rail (140); and a rotating motor (160) is fixedly connected to the top of the electromagnetic slider (150).
5. The gear grinding waste collection device according to claim 3, characterized in that: The front end of the rack (280) is slidably connected to a vertical plate (290), and a guide bar (281) is welded to the front end of the rack (280), and the guide bar (281) is slidably connected to the vertical plate (290). A side of the scraper (2930) away from the large-pitch threaded screw (2920) is fixedly connected to a slider (2931), and a groove matching the slider (2931) is provided on the surface of the scraper (2930).
6. The gear grinding waste collection device according to claim 1, characterized in that: The cooling assembly (300) includes a connecting rod (310) fixed to a side of the moving block (270) away from the rack (280), a piston rod (320) is welded to the side of the connecting rod (310) away from the moving block (270), an end of the piston rod (320) away from the connecting rod (310) is fixedly connected to a piston (330), a surface of the piston (330) is slidably connected to a piston cylinder (340), one side of the piston cylinder (340) is connected to a liquid spraying pipe (350), and a side of the piston cylinder (340) away from the liquid spraying pipe (350) is connected to a liquid extraction pipe (360), and a side of the liquid extraction pipe (360) away from the piston cylinder (340) is connected to a liquid storage tank (370).
7. The gear grinding waste collection device according to claim 6, characterized in that: One end of the liquid spraying pipe (350) away from the piston cylinder (340) is directly opposite to one side of the grinding wheel (130), and a one-way plate is provided at the connection position between the liquid spraying pipe (350), the liquid extraction pipe (360) and the piston cylinder (340). Cooling liquid is provided inside the liquid storage tank (370), and the liquid storage tank (370) is arranged directly below the collection box (2950).
Citation Information
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