Non-woven fabric edge automatic correction cutting machine

Abstract

The utility model discloses an automatic non-woven fabric edge correcting and cutting machine, and relates to the technical field of non-woven fabric production, in particular to the automatic non-woven fabric edge correcting and cutting machine. Comprising a main body, a receiving table, a cutting tool bit, a laser sensor, a rubber roller, a controller, a clamp, a feeding device, an operation table, a discharging frame, an infrared sensor, a displayer, an intelligent system module, a network communication module and an image processing module. According to the non-woven fabric cutting device, the cutting position is automatically adjusted by scanning and detecting the edge position of the non-woven fabric in real time, the cutting precision and consistency are improved, and the error rate and the rejection rate are reduced. And the network communication module realizes remote monitoring and data transmission, so that the labor cost and the fault repair time are reduced, and the production efficiency and the equipment stability are improved. All the components work cooperatively and comprise the cutting tool bit, the rubber rolling wheel, the controller and the like, and the accuracy and stability of the cutting process are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production, in particular to a non-woven fabric edge automatic correction and cutting machine. Background Art

[0002] A non-woven fabric edge automatic correction cutting machine relates to the technical field of non-woven fabric production. An infrared sensor and an intelligent system module are used to realize automatic correction cutting design, a laser sensor and an image processing module are used to realize edge detection, and a network communication module is used to realize remote monitoring and maintenance. The existing fully automatic CNC non-woven fabric cutting machine (publication number: CN2396091Y) has the following disadvantages and needs further improvement.

[0003] 1. Traditional equipment requires operators to constantly monitor and manually adjust the cutting position, which increases labor costs and the possibility of human errors in the production process. Due to the need for manual intervention, the production speed is limited, and efficient continuous production cannot be achieved, affecting production efficiency and output. Manual operation may cause inaccurate and inconsistent cutting positions, resulting in unstable product quality, increased scrap rate and production costs. Manual adjustment of the cutting position requires operators to have rich experience and skills, and the requirements for operators are high, which limits the popularity and scope of use of the equipment. Therefore, there is an urgent need for a cutting machine with automatic correction cutting design.

[0004] 2. Traditional equipment cannot be remotely monitored, and operators cannot understand the equipment status and production data in a timely manner, resulting in delays in monitoring the equipment operation and problem handling. Due to the lack of remote monitoring function, once the equipment fails, it is necessary to wait for the operator to arrive at the site to handle it, which prolongs the fault repair time and affects the production progress. Traditional equipment requires dedicated on-site monitoring and maintenance, which increases labor costs and management costs, and limits the flexibility and efficiency of operators. The inability to transmit equipment status and production data to the remote center in real time makes data collection difficult, affecting the accuracy and timeliness of data analysis and production optimization decisions. Therefore, a cutting machine with remote monitoring and maintenance is required.

[0005] 3. Traditional equipment cannot scan and detect edge positions in real time, and relies on manual operation or fixed mechanical positions to determine the cutting position. It is easily affected by material deformation or offset, resulting in low cutting accuracy. Due to the inability to achieve accurate edge detection, traditional equipment may produce a large amount of waste, increasing production costs and waste of resources. Manual intervention or frequent shutdown adjustments are required, which affects production efficiency and production cycle, and limits the production capacity of the equipment. The lack of edge detection technology may lead to unstable product quality, making it difficult to meet customer requirements for product accuracy and consistency, affecting market competitiveness. Therefore, there is an urgent need for a cutting machine with edge detection function. Utility Model Content

[0006] The main purpose of the utility model is to provide a non-woven fabric edge automatic correction cutting machine, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: there is a non-woven fabric edge automatic correction and cutting machine, a material receiving table is installed above the main body, a cutting head is installed above the main body, a laser sensor is installed on one side of the cutting head, an infrared sensor is installed on one side of the cutting head, a rubber roller is installed above the main body, a controller is installed above the main body, a clamp is installed above the main body, a feeding device is installed above the main body, an operating table is installed on one side of the main body, a material placement rack is installed above the main body, a display is installed above the operating table, an intelligent system module is installed inside the operating table, a network communication module is installed inside the operating table, and an image processing module is installed inside the operating table.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the material placing rack can rotate 360°.

[0010] Preferably, a non-slip base is installed under the main body.

[0011] Preferably, a buckle is installed above the clamp.

[0012] Preferably, the material receiving table is designed to be detachable.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model can scan and detect the edge position of non-woven fabrics in real time by adding infrared sensors and intelligent system modules. The intelligent system module can analyze and process the sensor data, automatically adjust the cutting position, and realize automatic control of the cutting process, reducing the dependence on manual intervention and improving the level of production automation. It can ensure the accuracy and consistency of the cutting position, effectively reduce the error rate of the product, improve the cutting accuracy, reduce the scrap rate, and reduce production costs. The automatic correction cutting design can achieve efficient and continuous production, reduce the time of manual intervention, increase production speed and efficiency, increase output, shorten the production cycle, and thus improve the production capacity and competitiveness of the equipment. The automated cutting design reduces the requirements for operators, reduces labor costs, reduces the possibility of human errors, and improves the stability and reliability of the production line.

[0015] 2. The utility model can realize the remote transmission of equipment status and production data by adding a network communication module. Operators can understand the equipment operation status in real time through the network, discover problems in time and deal with them, reducing fault repair time and improving production progress and equipment stability. The remote monitoring function reduces the need for dedicated on-site monitoring and maintenance, reduces labor costs and management costs, while improving the flexibility and efficiency of operators and reducing the possibility of human errors. The real-time transmission of equipment status and production data to a remote center can be achieved, which is convenient for data collection, storage and analysis, and provides accurate and timely support for production optimization decisions, helping enterprises to better schedule and manage production. Remote technical support can be achieved, and equipment manufacturers or professional engineers can remotely diagnose and handle equipment failures through the network, provide technical guidance and support, reduce the time and cost of fault handling, and improve equipment reliability and maintenance efficiency.

[0016] 3. The utility model can scan and detect the edge position of the non-woven fabric in real time by adding a laser sensor and an image processing module, and can accurately determine the cutting position by combining the image processing module for data analysis, thereby realizing accurate detection of the edge position, improving cutting accuracy and consistency, and reducing the scrap rate. The laser sensor and image processing module can quickly obtain information on the edge position and automatically adjust the cutting position, reducing dependence on manual intervention, improving production efficiency and cutting accuracy, and shortening the production cycle. Through precise edge detection and automatic adjustment of the cutting position, the quality stability of the product can be guaranteed, meeting customer requirements for product accuracy and consistency, and improving product quality and market competitiveness. Accurate edge detection and automatic adjustment functions can reduce scrap rates, reduce production costs and resource waste, and improve production efficiency and resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a top view of the overall structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the operating table of the utility model;

[0020] Figure 4 This is a cross-sectional view of part A of the utility model;

[0021] Figure 5 This is the PLC circuit diagram of the utility model.

[0022] In the figure: 1. Main body; 2. Material receiving table; 3. Cutting head; 4. Laser sensor; 5. Rubber roller; 6. Controller; 7. Clamp; 8. Feeding device; 9. Operating table; 10. Material rack; 11. Infrared sensor; 12. Display; 13. Intelligent system module; 14. Network communication module; 15. Image processing module. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example

[0027] See also Figure 1-5 , the utility model provides a technical solution:

[0028] A non-woven fabric edge automatic correction and cutting machine, wherein a material receiving table 2 is installed above the main body 1, a cutting head 3 is installed above the main body 1, a laser sensor 4 is installed on one side of the cutting head 3, an infrared sensor 11 is installed on one side of the cutting head 3, a rubber roller 5 is installed above the main body 1, a controller 6 is installed above the main body 1, a clamp 7 is installed above the main body 1, a feeding device 8 is installed above the main body 1, an operating table 9 is installed on one side of the main body 1, a material placing rack 10 is installed above the main body 1, a display 12 is installed above the operating table 9, an intelligent system module 13 is installed inside the operating table 9, a network communication module 14 is installed inside the operating table 9, and an image processing module 15 is installed inside the operating table 9.

[0029] In this embodiment, first, the non-woven fabric is conveyed to the device through the feeding device, and after being adjusted and leveled by the rubber roller, it enters the main body. Inside the main body, the laser sensor begins to scan and detect the edge position of the non-woven fabric, transmits the data to the image processing module for analysis, and accurately determines the cutting position. Once the cutting position is determined, the intelligent system module immediately receives and processes the sensor data, and automatically adjusts the position and angle of the cutting head. Under the instruction of the controller, the cutting head performs precise cutting along the predetermined path to ensure the accuracy and consistency of the cutting position. At the same time, the infrared sensor is also constantly monitoring the edge position of the non-woven fabric to ensure stability and accuracy throughout the cutting process. After the cutting is completed, the cut non-woven fabric will be moved to the receiving table for further processing. At the same time, the network communication module will transmit the equipment operation status and production data to the remote center for real-time monitoring and management by the operator. The operator can view the equipment operation status through the display, find problems in time and deal with them, and ensure the smooth progress of production. During the entire workflow, the clamp fixes the non-woven fabric to ensure the accuracy and stability of the cutting; the unwinding rack provides sufficient support and space so that the non-woven fabric can be properly handled during the cutting process; the operating table provides the operator with a convenient control interface to facilitate the operation and monitoring of the equipment.

[0030] The following is the pin layout of the PLC editable logic controller of the utility model: the power module provides a stable working voltage for the entire system, the signal pins of the infrared sensor and the laser sensor are connected to the input terminal of the PLC, and the signal isolation and conversion are realized through the photoelectric coupler. The data input and output pins of the intelligent system module are connected to the data processing unit of the PLC to complete the data processing and instruction generation. The network communication module is connected to the communication interface of the PLC to ensure the remote transmission and monitoring of data.

[0031] The following is a comparison of parameters between the utility model and traditional equipment:

[0032] parameter Traditional equipment The utility model Cutting accuracy ±1 ±0.2 Production per hour 600 1000 Scrap rate 5％ 1％ Automation rate 60％ 95％

[0033] The circuit structure part of the patent drawings disclosed by the utility model is a relatively well-known universal circuit in the industry. It is a universal circuit of basic physical science that does not infringe on the intellectual property rights of others. The disclosed related circuit diagrams are not included in the protection scope of the utility model, nor will they be structurally protected in the claims. The purpose of the circuit part described in the utility model is to disclose the operating principles of all its components to the public more thoroughly, so that the public can more easily retrieve related products and analyze the structure when producing and processing similar products, so as to protect the structure that should be protected in the claims of this patent. Disclosing the circuit structure does not mean that the utility model waives the right to re-develop a new generation of version circuits. In the later product development, consideration will also be given to adding new circuit structure parts.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A non-woven fabric edge automatic correction cutting machine, comprising a main body (1), characterized in that: A material receiving platform (2) is installed above the main body (1), a cutting head (3) is installed above the main body (1), a laser sensor (4) is installed on one side of the cutting head (3), an infrared sensor (11) is installed on one side of the cutting head (3), a rubber roller (5) is installed above the main body (1), a controller (6) is installed above the main body (1), a clamp (7) is installed above the main body (1), a feeding device (8) is installed above the main body (1), an operating table (9) is installed on one side of the main body (1), a material placing rack (10) is installed above the main body (1), a display (12) is installed above the operating table (9), an intelligent system module (13) is installed inside the operating table (9), a network communication module (14) is installed inside the operating table (9), and an image processing module (15) is installed inside the operating table (9).

2. The nonwoven fabric edge automatic correction cutting machine according to claim 1, characterized in that: The exterior of the main body (1) adopts a rounded corner design.

3. The nonwoven fabric edge automatic correction cutting machine according to claim 1, characterized in that: The material placing rack (10) can rotate 360 ​​degrees.

4. The nonwoven fabric edge automatic correction cutting machine according to claim 1, characterized in that: An anti-skid base is installed below the main body (1).

5. The nonwoven fabric edge automatic correction and cutting machine according to claim 1, characterized in that: A buckle is installed on the top of the clamp (7).

6. The nonwoven fabric edge automatic correction cutting machine according to claim 1, characterized in that: The material receiving platform (2) is designed to be detachable.

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