Root cutting machine for single garlic

By designing a single-headed garlic root cutting machine, the conveying chain, rolling pressing mechanism and root cutting mechanism are used to achieve continuous root cutting of single-headed garlic, which solves the problem that existing equipment cannot continuously cut root cutting of single-headed garlic, improves root cutting efficiency and safety, and adapts to the root cutting needs of different grades and specifications.

CN222583584UActive Publication Date: 2025-03-11河南省农业科学院农产品加工研究中心 +1

Patent Information

Application Number
CN202421359548.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing garlic root cutting equipment cannot continuously cut the single-headed garlic, and the root cutting efficiency is inefficient, and it cannot adapt to the height of single-headed garlic root cutting of different grades and specifications.

Method used

A single-headed garlic root cutting machine is designed, including a conveying mechanism, a rolling pressing mechanism and a root cutting mechanism. The conveying mechanism drives the material assembly to move through the conveying chain, the rolling pressing mechanism uses a pressing wheel to tighten the single-head garlic, and the root cutting mechanism uses a high-speed motor and a root cutting knife to cut off the root of the single-head garlic. The device can continuously press and cut roots during the movement of the single-headed garlic, adapting to the cutting height of different grades and specifications.

Benefits of technology

The continuous root cutting process of single-head garlic is realized, the efficiency of root cutting is improved, the intensity of manual labor is reduced, and the safety is improved. It is suitable for single-head garlic root cutting of different grades and specifications.

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Abstract

The utility model relates to the technical field of single-clove garlic root cutting, in particular to a single-clove garlic root cutting machine which solves the problem that in the prior art, continuous root cutting can not be conducted on single-clove garlic, and comprises a machine frame, a conveying mechanism and a root cutting mechanism are arranged on the machine frame, and a plurality of material supporting assemblies are arranged on the conveying mechanism. The rack is further provided with a rolling pressing mechanism which is matched with the material supporting assembly to press the single garlic, the rolling pressing mechanism corresponds to the root cutting mechanism in position, and the rack is further provided with a collecting inclined groove which is located at the tail end of the conveying mechanism. The single-head black garlic root cutting device has the beneficial effects that the continuous cutting process of single-head garlic roots is achieved in a mechanical mode, and the single-head black garlic processing efficiency is improved; during feeding, only one-clove garlic needs to be put into the profiling material cup and is not in direct contact with the root cutter, so that the safety is improved; the single garlic is pressed under the combined action of the profiling material cup and the rolling pressing mechanism, and the garlic head can be kept relatively fixed all the time during root cutting; the root cutting height can be adjusted, and the device can adapt to cutting of roots of different grades and specifications of one-clove garlic.
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Description

Technical Field

[0001] The utility model relates to the technical field of single-headed garlic root cutting, in particular to a single-headed garlic root cutting machine. Background Art

[0002] Single-headed garlic, also known as single garlic, is a plant of the genus Allium in the Amaryllis family; the bulb is solitary and spherical or oblate; it is a famous edible and medicinal plant, among which single-headed black garlic is the main deep-processed product of single-headed garlic because of its good antioxidant effect. The common single-headed black garlic in the market is fermented with the skin, and the fermentation time with the skin is higher than that with the skin; and it needs to be peeled before eating, and the stickiness of the black garlic meat will bring a bad experience to diners; at the same time, single-headed black garlic with skin is not conducive to the development of black garlic products, so single-headed black garlic without skin has emerged. The production process of skinless single-headed black garlic includes root cutting, peeling and other processes. Among them, root cutting is required before mechanized peeling of single-headed garlic using high-speed airflow.

[0003] At present, there are many kinds of garlic root cutting equipment in China, such as the disclosed scheme with patent number CN110495626A, in which the transmission device drives the conveying device to convey intermittently, and a plurality of material cup groups are arranged on the conveying device; the material cup group includes n material cups; the conveying device conveys the material cup group to the bottom of n cutting devices; the detection device is located above the conveying device and is closer to the input end of the conveying device than the cutting device. The conveying chain and material cups are used to convey the garlic, and then the garlic is pressed pneumatically, and the root of the garlic is placed upward; the intermittent movement of the incomplete gear is used to achieve the processing requirements of intermittent conveying of garlic and the garlic stop position is the detection position and the root cutting position.

[0004] The above-mentioned garlic root cutting equipment can only cut the roots of garlic cloves, and the cutting height is fixed, and it is impossible to cut the roots of single garlic. Therefore, the cutting of single garlic roots is still mainly done manually. Since the overall size of single garlic is smaller than that of garlic cloves, it is mostly spherical or flat spherical, which is difficult to fix when cutting the roots. Therefore, manual root cutting is time-consuming and laborious, and the efficiency is low. In addition, there is a lack of safety protection, and it is very dangerous to cut garlic heads by hand. When developing mechanized root cutting equipment, the cutting height of single garlic of different grades and specifications must also be considered.

[0005] In addition, the above-mentioned garlic root cutting device cuts garlic roots intermittently and cannot cut single garlic roots continuously, which affects the cutting efficiency of single garlic roots. Therefore, in view of the above problems, a single garlic root cutting machine is proposed. Utility Model Content

[0006] The utility model provides a single-head garlic root cutting machine, which solves the problems in the prior art that a continuous root cutting process cannot be performed on the single-head garlic and the root cutting efficiency is low.

[0007] The technical solution of the utility model is achieved in this way:

[0008] A single garlic root cutting machine comprises a frame, a conveying mechanism and a root cutting mechanism are arranged on the frame, a plurality of supporting components are arranged on the conveying mechanism, a rolling pressing mechanism is also arranged on the frame for pressing the single garlic in cooperation with the supporting component, the rolling pressing mechanism corresponds to the position of the root cutting mechanism, a collecting chute is also arranged on the frame, and the collecting chute is located at the end of the conveying mechanism. The conveying mechanism conveys the single garlic, and when the single garlic is conveyed to the position of the rolling pressing mechanism, the rolling pressing mechanism presses the single garlic, and when the rolling pressing mechanism completely presses the single garlic, the root cutting mechanism cuts off the root of the single garlic, and the rolling pressing mechanism can press the single garlic during its movement, so as to realize continuous pressing of the single garlic, and then realize continuous root cutting of the single garlic, thereby improving the efficiency of root cutting of the single garlic; when the single garlic with roots cut is delivered to the end of the conveying mechanism, the single garlic falls from the supporting component into the collecting chute, and then is collected together.

[0009] The conveying mechanism includes two parallel conveying chains, the supporting assembly is arranged on the conveying chain, the two ends of the frame are rotatably connected with sprocket shafts, the frame is provided with a driving motor, and the driving motor is connected to the sprocket shafts; the two sprocket shafts are respectively connected with a driving sprocket and an auxiliary support sprocket, and the driving sprocket and the auxiliary support sprocket are both meshed with the conveying chain. The two ends of the sprocket shaft are connected to the frame through a bearing seat, and the sprocket shaft is provided with two driving sprockets or two auxiliary support sprockets to achieve the synchronous movement of the two conveying chains, and the supporting assembly is arranged between the two conveying chains; the driving motor can drive the sprocket shaft to rotate, the sprocket shaft drives the driving sprocket to rotate, the driving sprocket drives the conveying chain to rotate, and then drives the supporting assembly to move, so as to realize the conveying of the single-headed garlic.

[0010] The rolling pressing mechanism includes a pressing wheel support plate arranged on a frame, a rotating shaft is rotatably connected to the pressing wheel support plate, a pressing wheel is connected to the rotating shaft, and the pressing wheel cooperates with the supporting assembly; a driven sprocket is connected to the rotating shaft, and the driven sprocket is meshed with the conveying chain. The pressing wheel is an elastic wheel, and the pressing wheel presses the plugged garlic on the supporting assembly to facilitate the root removal of the single garlic. The conveying chain can drive the driven sprocket to rotate, thereby causing the pressing wheel on the rotating shaft to move synchronously with the supporting assembly on the conveying chain, thereby avoiding relative sliding of the pressing wheel during the pressing process of the single garlic, and ensuring the pressing stability of the pressing wheel on the single garlic.

[0011] The material support assembly includes a cup fixing plate, both ends of which are connected to the conveying chain through a connecting plate, and a plurality of shaped cups arranged side by side are arranged on the cup fixing plate; the bottom of the shaped cup is provided with an opening. The shaped cup is designed according to the vertical cross-section shape of the single-headed garlic, the single-headed garlic in the shaped cup contacts the inner wall of the shaped cup, the bottom opening of the shaped cup is a circular opening with a diameter of 32 mm, and the root of the single-headed garlic leaks out from the opening at the bottom of the shaped cup, which is convenient for the root cutting mechanism to cut; in addition, a plurality of shaped cups are arranged on the cup fixing plate to improve the conveying efficiency of the single-headed garlic and improve the root cutting efficiency.

[0012] The rotating shaft is connected to a plurality of clamping wheels arranged side by side, and the gap between two adjacent clamping wheels corresponds to the position of the profiling cup; the number of the profiling cups is n, and the number of clamping wheels is n+1, where n is greater than 0. The clamping wheels and the profiling cups are arranged in a staggered manner, and the two adjacent clamping wheels compress the single-headed garlic in the profiling cups by rotating and squeezing. The clamping wheel is a circular or regular polygonal structure, and the clamping wheel is made of elastic silicone material. The outer diameter of the clamping wheel is 140 mm, the thickness is 25 mm, a hole with a diameter of 15 mm is opened in the center of the clamping wheel, and the spacing between two adjacent clamping wheels is 15-25 mm.

[0013] The frame is provided with a chain support plate for limiting the height of the conveyor chain, and the chain support plate corresponds to the position of the rolling clamping mechanism. The chain support plate provides support for the conveyor chain to ensure that the height of the conveyor chain at the position of the rolling clamping mechanism remains unchanged, thereby keeping the relative height of the conveyor chain and the rolling clamping mechanism consistent, and ensuring the stability of the rolling clamping mechanism on the single-headed garlic; in addition, both ends of the chain support plate are provided with a downwardly curved arc structure, which facilitates the conveyor chain to move to the chain support plate, avoids the situation where the end of the chain support plate is stuck with the conveyor chain, ensures the continuity of the conveyor chain movement, and ensures the normal operation of the conveying mechanism.

[0014] The root cutting mechanism includes a hanging plate, which is connected to the frame. A high-speed motor is provided on the hanging plate. A root cutting knife is connected to the output end of the high-speed motor. The root cutting knife corresponds to the bottom of the profiling cup. The frame is also provided with a lifting assembly for adjusting the relative height between the root cutting knife and the profiling cup. The lifting assembly is connected to the hanging plate. The root cutting knife is a regular decagonal blade. The output shaft of the high-speed motor is connected to a knife shaft. The root cutting knife is arranged on the knife shaft. The high-speed motor drives the knife shaft to rotate, thereby driving the root cutting knife to rotate, thereby achieving the cutting of the root of the single garlic. The lifting assembly can adjust the relative height between the root cutting knife and the profiling cup, thereby adjusting the root cutting height, which is suitable for cutting the roots of single garlic of different grades and specifications.

[0015] The rotation axis of the root cutter is staggered with the rotation axis of the rolling and pressing wheel, and the root cutter is located at the rear side of the pressing wheel. During the transportation of the single-headed garlic, the single-headed garlic first passes through the axis of the rotating shaft and then passes through the axis of the root cutter, which makes the single-headed garlic be pressed by the pressing wheel before contacting the root cutter, so as to avoid the single-headed garlic not being pressed tightly and resulting in unsatisfactory root cutting effect.

[0016] The lifting mechanism comprises a lifting platform support plate arranged on a frame, a lifting platform is arranged on the lifting platform support plate, a hanging plate is a rectangular frame structure, a high-speed motor is located inside the rectangular frame structure, the high-speed motor is connected to the top of the rectangular frame structure, and the top of the lifting platform is connected to the bottom of the rectangular frame structure. The lifting platform can drive the hanging plate to move up and down to adjust the height of the hanging plate, and the lifting of the hanging plate drives the high-speed motor to move up and down, drives the root cutter to move, and adjusts the height of the root cutter.

[0017] The lifting platform is a scissor-type lifting platform, and an adjusting screw is connected to the lifting platform, and one end of the adjusting screw is connected to an adjusting knob. By turning the adjusting knob, the adjusting screw can be driven to rotate, thereby driving the scissor-type lifting platform to move up and down, so as to adjust the height of the root cutting knife. By adjusting the lifting platform to raise the root cutting mechanism, the corresponding first-level, second-level and third-level single-headed garlic root cutting heights are 7mm, 12mm and 15mm respectively.

[0018] The beneficial effects of the utility model are as follows: the cutting process of the root of the single-headed garlic is realized by a mechanized method, thereby improving the processing efficiency of the skinless single-headed black garlic and reducing the labor intensity; when feeding, the single-headed garlic only needs to be put into the profiling material cup without direct contact with the root cutting knife, which greatly improves the safety; the single-headed garlic is pressed by the joint action of the profiling material cup and the rolling pressing mechanism, and the garlic can always be kept relatively fixed when cutting the root; the root cutting height is adjustable, and the height of the root cutting knife can be adjusted by the lifting platform, thereby changing the relative height between the root cutting knife and the profiling material cup, realizing root cutting of different heights, and adapting to the cutting of the roots of single-headed garlic of different grades and specifications.

[0019] The conveying mechanism conveys the single garlic. When the single garlic is conveyed to the position of the rolling and pressing mechanism, the rolling and pressing mechanism presses the single garlic. When the rolling and pressing mechanism completely presses the single garlic, the root cutting mechanism cuts off the root of the single garlic. The rolling and pressing mechanism can press the single garlic during its movement, and the single garlic can be pressed without keeping the position of the single garlic fixed, thereby achieving continuous root cutting of the single garlic and improving the efficiency of root cutting of the single garlic. In addition, the lifting component can adjust the relative height of the root cutting mechanism and the supporting component, thereby adjusting the root cutting height, which is suitable for cutting the roots of single garlic of different grades and specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the structure of a single garlic root cutting machine of the utility model;

[0022] Figure 2 It is a schematic diagram of the root cutting mechanism, rolling pressing mechanism and conveying mechanism combination;

[0023] Figure 3 It is a structural schematic diagram of the root cutting mechanism;

[0024] Figure 4 It is a schematic diagram of the combination of the contoured material cup and the conveyor chain.

[0025] In the figure: 1, frame, 2, driving motor, 3, material cup fixing plate, 4, contoured material cup, 5, driven sprocket, 6, rotating shaft, 7, clamping wheel, 8, clamping wheel support plate, 9, square seat bearing, 10, driving sprocket, 11, sprocket shaft, 12, movable bolt hole, 13, hanging plate, 14, adjusting knob, 15, lifting platform support plate, 16, high-speed motor, 17, lifting platform, 18, chain support plate, 19, auxiliary support sprocket, 20, collecting chute, 21, conveying chain, 22, connecting plate, 23, first connecting bolt, 24, second connecting bolt, 26, bolt hole, 27, knife shaft, 28, root cutting knife. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1, as Figure 1As shown, a single garlic root cutting machine includes a frame 1, on which a conveying mechanism and a root cutting mechanism are provided, on which a plurality of supporting components are provided, on which a rolling pressing mechanism is also provided for cooperating with the supporting components to press the single garlic, and the rolling pressing mechanism corresponds to the position of the root cutting mechanism, and on which a collecting chute 20 is also provided, and the collecting chute 20 is located at the end of the conveying mechanism. The conveying mechanism conveys the single garlic, and when the single garlic is conveyed to the position of the rolling pressing mechanism, the rolling pressing mechanism presses the single garlic, and when the rolling pressing mechanism completely presses the single garlic, the root cutting mechanism cuts off the root of the single garlic, and the rolling pressing mechanism can press the single garlic during its movement, so as to realize continuous pressing of the single garlic, and then realize continuous root cutting of the single garlic, and improve the efficiency of root cutting of the single garlic; when the single garlic with roots cut is delivered to the end of the conveying mechanism, the single garlic falls from the supporting component into the collecting chute 20, and then is collected together.

[0028] Further, if Figure 2 As shown, the conveying mechanism includes two parallel conveying chains 21, the supporting assembly is arranged on the conveying chains 21, the two ends of the frame 1 are rotatably connected with the sprocket shaft 11, the frame 1 is provided with a driving motor 2, and the driving motor 2 is connected to the sprocket shaft 11; the two sprocket shafts 11 are respectively connected with a driving sprocket 10 and an auxiliary supporting sprocket 19, and the driving sprocket 10 and the auxiliary supporting sprocket 19 are both engaged with the conveying chain 21. The two ends of the sprocket shaft 11 are connected to the frame 1 through a bearing seat, and the sprocket shaft 11 is provided with two driving sprockets 10 or two auxiliary supporting sprockets 19 to achieve the synchronous movement of the two conveying chains 21, and the supporting assembly is arranged between the two conveying chains 21; the driving motor can drive the sprocket shaft 11 to rotate, the sprocket shaft 11 drives the driving sprocket 10 to rotate, and the driving sprocket 10 drives the conveying chain 21 to rotate, thereby driving the supporting assembly to move, and realizing the conveying of the single-headed garlic.

[0029] Specifically, the drive motor 2 uses a worm gear reduction motor, and a control box is provided on the frame 1. The drive motor 2 is connected to the control box. The control box controls the start and stop of the drive motor 2 and can adjust the output speed of the drive motor 2, thereby realizing the adjustment of the speed of the driving sprocket 10. In this embodiment, the speed of the driving sprocket 10 is 15-80r / min.

[0030] Furthermore, the rolling pressing mechanism includes a pressing wheel support plate 8 arranged on the frame 1, the pressing wheel support plate 8 is rotatably connected to a rotating shaft 6, a pressing wheel 7 is connected to the rotating shaft 6, and the pressing wheel 7 cooperates with the supporting assembly; a driven sprocket 5 is connected to the rotating shaft 6, and the driven sprocket 5 is meshed with the conveying chain 21. The pressing wheel 7 is an elastic wheel, and the pressing wheel 7 presses the plugged garlic on the supporting assembly to facilitate the root removal of the single garlic. Specifically, the pressure wheel support plate 8 is an L-shaped plate, the transverse part of the L-shaped plate is connected to the frame 1 by bolts, and a square seat bearing 9 is provided on the vertical part of the L-shaped plate. Both ends of the rotating shaft 6 are rotatably connected to the square seat bearing 9. In this embodiment, the pressure wheel 7 is a rubber wheel, and the central hole diameter of the rubber wheel is smaller than the shaft diameter of the rotating shaft 6. The pressure wheel 7 is connected to the rotating shaft 6 by extrusion of the rubber material. The rubber wheel and the rotating shaft 6 have an interference fit to achieve axial and circumferential fixation of the rubber wheel on the rotating shaft 6; when pressing single-headed garlic of different sizes, the spacing between two adjacent rubber wheels can be adjusted so that the two rubber wheels press one single-headed garlic at the same time, so that the roller pressing mechanism is suitable for pressing single-headed garlic of different sizes.

[0031] The use process of the root cutter is as follows: the single garlic is placed on the supporting assembly of the conveying mechanism, the driving motor 2 is started to drive the conveying chain 21 to move, and then the supporting assembly drives the single garlic to move toward the pressing wheel 7. The movement of the conveying chain 21 can drive the rotating shaft 6 to rotate through the driven sprocket 5, so that the pressing wheel 7 and the conveying chain 21 move at the same time. During the garlic placing process, the conveying chain 21 moves forward all the time. With the movement of the conveying chain 21, the single garlic is sent to the bottom of the pressing wheel 7. While moving forward, the single garlic is gradually compressed due to the rotation of the pressing wheel 7. After compression, the single garlic contacts the root cutting mechanism until the root is completely cut off. After the root is cut off, the single garlic continues to move forward driven by the conveying mechanism; after reaching the end of the root cutter, the single garlic falls into the collecting chute 20, and the root cutting is completed.

[0032] Embodiment 2, on the basis of embodiment 1, a single garlic root cutting machine, such as Figure 4As shown, the material support assembly includes a cup fixing plate 3, the two ends of which are connected to the conveying chain 21 through a connecting plate 22, and a plurality of shaped cups 4 arranged side by side are arranged on the cup fixing plate 3; the bottom of the shaped cup 4 is provided with an opening. The shaped cup 4 is fixed to the cup fixing plate 3 by a first connecting bolt 23; the shaped cup 4 is designed according to the vertical cross-section shape of the single-headed garlic, the single-headed garlic in the shaped cup 4 contacts the inner wall of the shaped cup 4, and a circular opening with a diameter of 32 mm is provided at the bottom of the shaped cup 4, and the root of the single-headed garlic leaks out from the opening at the bottom of the shaped cup 4, which is convenient for the root cutting mechanism to cut; the shaped cup 4 is printed by 3D printing technology, and the shaped cup 4 is installed on the cup fixing plate 3, and the cup wall of the cup contacts the single-headed garlic in a surface manner, which has a good fixing and pressing effect; in addition, a plurality of shaped cups 4 are provided on the cup fixing plate 3 to improve the transportation efficiency of the single-headed garlic and improve the root cutting efficiency. The connecting plate 22 is a bent plate, the vertical portion of which is integrally connected to the chain plate of the conveying chain 21 , and the transverse portion of the bent plate is connected to the cup fixing plate 3 via a second leveling bolt 24 , thereby achieving connection of the cup fixing plate 3 to the conveying chain 21 .

[0033] Furthermore, the rotating shaft 6 is connected with a plurality of pressing wheels 7 arranged side by side, and the gap between two adjacent pressing wheels 7 corresponds to the position of the profiling cup 4; the number of the profiling cups 4 is n, and the number of the pressing wheels 7 is n+1, where n is greater than 0. The pressing wheels 7 are arranged in a staggered manner with the profiling cups 4, and the two adjacent pressing wheels 7 compress the single-headed garlic by rotating and squeezing the single-headed garlic in the profiling cups 4. In this embodiment, three profiling cups 4 are arranged on the one cup fixing plate 3, and four pressing wheels 7 are arranged on the rotating shaft 6. The gap between two adjacent pressing wheels 7 corresponds to the position of one profiling cup 4. When the profiling cup 4 moves forward with the single-headed garlic, the sides of the two pressing wheels 7 roll and compress the two sides of the single-headed garlic, and the pressing wheels 7 avoid the top center of the single-headed garlic to ensure the stability of the pressing of the single-headed garlic by the pressing wheels 7. The clamping wheel 7 is a circular or regular polygonal structure, and is made of elastic silicone material. The outer diameter of the clamping wheel 7 is 140 mm, the thickness is 25 mm, a hole with a diameter of 15 mm is provided in the center of the clamping wheel 7, and the spacing between two adjacent clamping wheels 7 is 15-25 mm.

[0034] Furthermore, the frame 1 is provided with a chain support plate 18 for limiting the height of the conveyor chain 21, and the chain support plate 18 corresponds to the position of the rolling clamping mechanism. The chain support plate 18 provides support for the conveyor chain 21, ensuring that the height of the conveyor chain 21 at the position of the rolling clamping mechanism is consistent, thereby making the relative height of the conveyor chain 21 and the rolling clamping mechanism consistent, and ensuring the stability of the rolling clamping mechanism on the single-headed garlic; in addition, the two ends of the chain support plate 18 are provided with a downwardly curved arc structure, and when the conveyor chain 21 moves to the end position of the chain support plate 18, the arc mechanism guides the conveyor chain 21, so that the conveyor chain 21 moves to the chain support plate 18, avoiding the situation where the end of the chain support plate 18 and the conveyor chain 21 are stuck, ensuring the continuity of the movement of the conveyor chain 21, and thus ensuring the normal operation of the conveying mechanism.

[0035] Embodiment 3, on the basis of embodiment 2, a single garlic root cutting machine, such as Figure 3 As shown, the root cutting mechanism includes a hanging plate 13, which is connected to the frame 1. The hanging plate 13 is provided with a high-speed motor 16. The output end of the high-speed motor 16 is connected to a root cutting knife 28, and the root cutting knife 28 corresponds to the bottom of the profiling cup 4. The frame 1 is also provided with a lifting component for adjusting the relative height of the root cutting knife 28 and the profiling cup 4. The maximum speed of the high-speed motor 16 is 1400r / min. The root cutting knife 28 is a regular decagonal blade, and the inscribed circle diameter of the regular decagonal blade is 140mm and the thickness is 1.2mm. The root cutting knife 28 can cut the roots of the single-headed garlic in the three profiling cups 4 at the same time, which improves the efficiency compared with manual work. The output shaft of the high-speed motor 16 is connected to the knife shaft 27, and the root cutting knife 28 is arranged on the knife shaft 27. The high-speed motor 16 drives the knife shaft 27 to rotate, and then drives the root cutting knife 28 to rotate, so as to achieve the cutting of the root of single-headed garlic; in addition, the lifting component can adjust the relative height of the root cutting mechanism and the supporting component, and then adjust the root cutting height, which is suitable for cutting the roots of single-headed garlic of different grades and specifications.

[0036] Furthermore, the rotation axis of the root cutter 28 is staggered with the rotation axis of the rolling and pressing wheel 7, and the root cutter 28 is located at the rear side of the pressing wheel 7. During the transportation of the single-headed garlic, the single-headed garlic first passes through the axis of the rotating shaft 6, and then passes through the axis of the knife shaft 27, which is used to make the single-headed garlic be pressed by the pressing wheel 7 before contacting the root cutter 28, so as to avoid the single-headed garlic not being pressed tightly and resulting in unsatisfactory root cutting effect. The knife shaft 27 is a hollow shaft, and a pin hole is provided on the side of the hollow shaft. The output shaft of the high-speed motor 16 is plugged into the hollow shaft, and after the output shaft of the high-speed motor 16 is plugged into the hollow shaft, a pin is inserted into the pin hole, and the pin connects and fixes the output shaft of the high-speed motor 16 with the hollow shaft, so as to facilitate the removal of the root cutter 28 and the knife shaft 27 from the high-speed motor 16, and then facilitate the replacement of the root cutter 28, so as to ensure that the root cutter 28 is always in a sharp state, and avoid the situation where the root of the single-headed garlic passes through the root cutter without cutting the root.

[0037] Furthermore, the lifting mechanism includes a lifting platform support plate 15 arranged on the frame 1, a lifting platform 17 is arranged on the lifting platform support plate 15, the hanging plate 13 is a rectangular frame structure, the high-speed motor 16 is located on the inner side of the rectangular frame structure, the high-speed motor 16 is connected to the top of the rectangular frame structure, and the top of the lifting platform 17 is connected to the bottom of the rectangular frame structure. Bolt holes 26 are arranged on the lifting platform support plate 15, and fixing bolts are inserted into the bolt holes 26. The fixing bolts fix the lifting platform support plate 15 to the frame 1. The lifting platform support plate 15 provides support for the lifting platform 17. The lifting platform 17 can drive the hanging plate 13 to move up and down to adjust the height of the hanging plate 13. The lifting of the hanging plate 13 drives the high-speed motor 16 to move up and down, drives the root cutter 28 to move, and adjusts the height of the root cutter 28.

[0038] Specifically, movable bolt holes 12 are provided on the two side plates of the rectangular frame structure. The movable bolt holes 12 are vertically arranged oblong holes. Bolts pass through the movable bolt holes 12 to connect with the frame 1, thereby fixing the hanging plate 13 on the frame 1 and ensuring the structural stability during the rotation of the high-speed motor 16.

[0039] Furthermore, the lifting platform 17 is a scissor-type lifting platform, and an adjusting screw is connected to the lifting platform 17, and one end of the adjusting screw is connected to the adjusting knob 14. By rotating the adjusting knob 14, the adjusting screw can be driven to rotate, and then the scissor-type lifting platform can be driven to rise and fall, so as to adjust the height of the root cutting knife 28. The adjusting knob 14 is engraved with numbers "0", "1", "2" and "3", which respectively represent no root cutting, the first-level single-headed garlic root cutting height, the second-level single-headed garlic root cutting height and the third-level single-headed garlic root cutting height. By adjusting the lifting platform, the root cutting mechanism rises to the corresponding first-level, second-level and third-level single-headed garlic root cutting heights of 7mm, 12mm and 15mm respectively. An arrow is engraved on the outer side of the hanging plate 13, and the arrow points to the adjusting knob 14.

[0040] The height adjustment process of the root cutter 28 is as follows: first, loosen the bolt of the movable bolt hole 12 so that the hanging plate 13 can move relative to the frame 1, and turn the adjusting knob 14 so that the number on the adjusting knob 14 corresponds to the arrow on the hanging plate 13. At this time, it indicates that the root cutter can cut the roots of the corresponding grade of single-headed garlic. The rotation of the adjusting knob 14 can drive the scissor-type lifting platform to adjust the height, lift or lower the hanging plate 13, and realize the lifting and lowering adjustment of the root cutter 28. After the height of the root cutter 28 is adjusted, re-tighten the bolt in the movable bolt hole 12 to fix the relative position of the hanging plate 13 and the frame 1. At this point, the height adjustment of the root cutter 28 is completed.

[0041] Taking the first-grade single-head garlic as an example, the specific implementation method of root cutting is as follows: before the machine is operated, the root cutting height is first adjusted to 28, the bolt of the movable bolt hole 12 is loosened, and the adjusting knob 14 is turned to make the "1" on the adjusting knob 14 rotate to align with the arrow on the hanging plate 13, that is, the root cutting height at this moment is just the root cutting height of the first-grade single-head garlic. If the root cutting height does not meet the requirements, the adjusting knob can be further turned for fine adjustment until the root cutting height is appropriate. After adjusting the root cutting height, the bolt in the movable bolt hole 12 is tightened to fix the root cutting mechanism, and then the machine is started, the high-speed motor 16 and the drive motor 2 are started, and the single-head garlic is manually placed in the profiling cup 4, and the placement process The root of the single-headed garlic is vertically downward so that the root of the single-headed garlic extends out of the bottom opening of the profiling cup 4. During the garlic placing process, the conveying chain 21 moves forward all the time. The single-headed garlic is sent to the bottom of the rolling and pressing mechanism as the conveying chain 21 moves. While the single-headed garlic moves forward, it is gradually pressed due to the rotation of the pressing wheel 7. After pressing, the single-headed garlic contacts the high-speed rotating root cutting wheel 28. The root cutting knife 28 cuts off the root of the single-headed garlic until the root is completely cut off. The single-headed garlic after the root is cut off continues to move forward in the profiling cup 4; after reaching the end of the root cutting machine, the active sprocket 10 drives the conveying chain 21 to rotate, and the single-headed garlic falls into the collecting chute 20, and the root cutting is completed.

[0042] The specific implementation method of cutting the roots of the second and third level single-headed garlic is basically the same as that of the first level single-headed garlic, except that the "2" and "3" on the adjustment knob 14 need to be turned respectively to align with the arrows on the hanging plate 13.

[0043] After tests, the present invention was used to cut the roots of 100 first-grade, second-grade and third-grade single-clove garlics, and the test results showed that the qualified rates of root cutting of single-clove garlics of the three grades and specifications (the number of qualified garlic cloves for root cutting / the total number of garlic cloves) were 86%, 89% and 87% respectively. It was found that most of the garlic cloves with unqualified root cutting were those with relatively flat roots. The single-clove garlics with qualified root cutting were peeled, and the obtained peeling rate (the number of cleaned garlic cloves / the total number of garlic cloves) was 96%. It was found that the unpeeled ones were mainly small first-grade single-clove garlics.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A single garlic root cutting machine, comprising a frame (1), characterized in that: A conveying mechanism and a root cutting mechanism are provided on the frame (1), a plurality of supporting components are provided on the conveying mechanism, a rolling pressing mechanism is also provided on the frame (1) for cooperating with the supporting components to press the single-headed garlic, the rolling pressing mechanism and the root cutting mechanism are located at corresponding positions, and a collecting chute (20) is also provided on the frame (1), the collecting chute (20) being located at the end of the conveying mechanism.

2. The single garlic root cutting machine according to claim 1, characterized in that: The conveying mechanism comprises two conveying chains (21) arranged in parallel, the support assembly is arranged on the conveying chains (21), the two ends of the frame (1) are rotatably connected to sprocket shafts (11), the frame (1) is provided with a driving motor (2), and the driving motor (2) is connected to the sprocket shaft (11); the two sprocket shafts (11) are respectively connected to a driving sprocket (10) and an auxiliary support sprocket (19), and the driving sprocket (10) and the auxiliary support sprocket (19) are both meshed with the conveying chains (21).

3. The single garlic root cutting machine according to claim 2, characterized in that: The rolling clamping mechanism comprises a clamping wheel support plate (8) arranged on a frame (1); a rotating shaft (6) is rotatably connected to the clamping wheel support plate (8); a clamping wheel (7) is connected to the rotating shaft (6); the clamping wheel (7) cooperates with the material support assembly; a driven sprocket (5) is connected to the rotating shaft (6); the driven sprocket (5) is meshed with the conveying chain (21).

4. The single garlic root cutting machine according to claim 3, characterized in that: The material support assembly comprises a material cup fixing plate (3), both ends of which are connected to the conveying chain (21) via connecting plates (22), and a plurality of shaped material cups (4) arranged side by side are provided on the material cup fixing plate (3); the bottom of the shaped material cups (4) is provided with an opening.

5. The single garlic root cutting machine according to claim 4, characterized in that: A plurality of pressing wheels (7) arranged side by side are connected to the rotating shaft (6), and a gap between two adjacent pressing wheels (7) corresponds to the position of the contoured material cup (4); the number of the contoured material cups (4) is n, and the number of the pressing wheels (7) is n+1, where n is greater than 0.

6. The single garlic root cutting machine according to claim 5, characterized in that: The frame (1) is provided with a chain support plate (18) for limiting the height of the conveyor chain (21), and the chain support plate (18) corresponds to the position of the rolling clamping mechanism.

7. The single garlic root cutting machine according to any one of claims 4 to 6, characterized in that: The root cutting mechanism comprises a hanging plate (13), the hanging plate (13) being connected to a frame (1), a high-speed motor (16) being provided on the hanging plate (13), a root cutting knife (28) being connected to the output end of the high-speed motor (16), and the root cutting knife (28) corresponding to the bottom of the profiling material cup (4); a lifting component for adjusting the relative height between the root cutting knife (28) and the profiling material cup (4) is also provided on the frame (1), and the lifting component is connected to the hanging plate (13).

8. The single garlic root cutting machine according to claim 7, characterized in that: The rotation axis of the root cutting knife (28) and the rotation axis of the rolling and pressing wheel (7) are arranged in a staggered manner, and the root cutting knife (28) is located at the rear side of the pressing wheel (7).

9. The single garlic root cutting machine according to claim 8, characterized in that: The lifting assembly comprises a lifting platform support plate (15) arranged on a frame (1), a lifting platform (17) being arranged on the lifting platform support plate (15), a hanging plate (13) being a rectangular frame structure, a high-speed motor (16) being located on the inner side of the rectangular frame structure, the high-speed motor (16) being connected to the top of the rectangular frame structure, and the top of the lifting platform (17) being connected to the bottom of the rectangular frame structure.

10. The single garlic root cutting machine according to claim 9, characterized in that: The lifting platform (17) is a scissor-type lifting platform, and an adjusting screw is connected to the lifting platform (17), and one end of the adjusting screw is connected to an adjusting knob.

Citation Information

Patent Citations

  • Garlic root cutting machine capable of performing intermittent rotary cutting and root cutting method for garlic root cutting machine

    CN110495626A

Cited By

  • Root cutting machine for single garlic

    CN118356007A