Floor mat winding device

By designing a floor mat winding device, and using the combination of a variety of mechanical and hydraulic components, the problem of long disassembly time and incompact of the floor mat winding device in the prior art is solved, rapid disassembly of the rolling drum and tight winding of the carpet roll are achieved, and work efficiency and convenience of the carpet roll are improved.

CN222612467UActive Publication Date: 2025-03-14JIANGSU TUOU TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421401284.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-14
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

After the existing floor mat winding device has completed the winding of the carpet, the rolling drum is in close contact with the rotating roller on the winding device, which requires staff to spend a lot of time to disassemble it, which reduces work efficiency and increases the labor burden of staff.

Method used

A floor mat winding device is designed. Through the coordination of the base, bracket, rotating column, first motor, rotating seat, drive chamber, moving chamber, rotating rod, driving bevel gear, screw, driven bevel gear, moving plate, connecting rod, fixed plate and other components, the rapid disassembly of the reel barrel is realized, and through the coordination of hydraulic cylinder, lifting plate, limiting rod, limiting plate, spring, lifting frame and pressing roller, the tight winding of the carpet is realized.

Benefits of technology

It realizes rapid disassembly of the reel, saves disassembly time, improves the work efficiency of floor mats, and reduces the labor burden of staff. At the same time, it improves the compactness of the carpet roll after reel, making it easier to transport and store.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222612467U_ABST
    Figure CN222612467U_ABST
Patent Text Reader

Abstract

The utility model discloses a ground mat winding device which comprises a base, a support is arranged on the base, a rotating column is rotationally arranged on the support, one end of the rotating column is fixedly connected with a first motor fixedly arranged on the support, the other end of the rotating column penetrates through the support to be fixedly connected with a rotating seat, and a driving chamber and two moving chambers are arranged in the rotating seat. A rotating rod is rotatably arranged in the driving chamber, two driving bevel gears are fixedly arranged on the rotating rod, two screws are rotatably arranged in the moving chamber, one end of each screw extends into the driving chamber and is fixedly connected with a driven bevel gear, a moving plate is movably arranged in the moving chamber, the moving plate is in threaded connection with the screws, and two connecting rods are fixedly arranged on the moving plate; the upper ends of the two connecting rods penetrate through the moving chamber and are fixedly connected with fixing plates, the two fixing plates can move and can fix winding drums with different thicknesses, and meanwhile when the carpet roll and the winding drums are detached, the two fixing plates are separated from the winding drums, so that the winding drums can be rapidly detached.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of floor mat rolling, and more specifically, to a floor mat rolling device. Background Art

[0002] Plastic carpet is a multifunctional floor material with the advantages of soft texture, bright colors, comfort and durability, so it has been widely used. After the production and processing of plastic floor mats are completed, in order to facilitate transportation and storage, it is usually necessary to use a floor mat winding device to wind it on a hollow winding drum. After the existing floor mat winding device has completed the winding of the carpet, due to the close contact between the winding drum and the rotating roller on the winding device, it takes a long time for the staff to disassemble it, which wastes working time and reduces the efficiency of floor mat winding; secondly, after the existing floor mat winding device has completed the winding of the carpet, the staff needs to manually disassemble it. Since the rolled carpet roll is heavy, it increases the labor burden of the staff, making it very inconvenient to disassemble the carpet roll. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the problems existing in the prior art, the utility model provides a floor mat rolling device to solve the technical problem mentioned in the background technology that after the existing floor mat rolling device completes rolling up the carpet, the rolling drum is in close contact with the rotating roller on the rolling device, so that the staff needs to spend a lot of time to disassemble it.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a floor mat winding device, comprising a base, a bracket is provided on the base, a rotating column is rotatably provided on the bracket, one end of the rotating column is fixedly connected to a first motor fixedly provided on the bracket, and the other end of the rotating column passes through the bracket and is fixedly connected to a rotating seat, a driving chamber and two moving chambers are provided in the rotating seat, a rotating rod is rotatably provided in the driving chamber, two driving bevel gears are fixedly provided on the rotating rod, two screws are rotatably provided in the moving chamber, one end of the screw extends into the driving chamber and is fixedly connected to a driven bevel gear, a moving plate is movably provided in the moving chamber, the moving plate is threadedly connected to the screw, and two connecting rods are fixedly provided on the moving plate, and the upper ends of the two connecting rods pass through the moving chamber and are fixedly connected to the fixed plate;

[0007] A moving seat is movably provided on the base, and a pushing ring is fixedly connected to the moving seat.

[0008] The utility model is further configured that one end of the rotating rod passes through the driving chamber and is fixedly connected to a rotating handle to facilitate the rotation of the rotating rod.

[0009] The utility model is further configured that a moving groove is provided on the base, a lead screw is rotatably provided in the moving groove, and the lead screw is threadedly connected to the moving seat to facilitate the movement of the moving seat.

[0010] The utility model is further configured such that one end of the lead screw passes through the base and is fixedly connected to a second motor fixedly arranged on one side of the base, so as to facilitate the rotation of the lead screw.

[0011] The utility model is further configured that four supporting seats are symmetrically arranged on both sides of each rotating seat, and a plurality of rollers are rotatably arranged on each supporting seat, and the rollers are tiltedly arranged on the supporting seats to facilitate the rotation of the rollers.

[0012] The utility model is further configured that a hydraulic cylinder is fixedly provided on the bracket, and a driving end of the hydraulic cylinder passes through the bracket and is fixedly connected to a lifting plate, so as to facilitate the movement of the lifting plate.

[0013] The utility model is further configured that two limit rods are movably provided on the lifting plate, a limit plate is fixedly provided on the upper end of each limit rod, and a spring is movably sleeved on the outer side of each limit rod to facilitate the movement of the limit rod.

[0014] The utility model is further configured that the lower ends of the two limit rods pass through the lifting plate and are fixedly connected to a lifting frame, and a pressing roller is rotatably provided on the lifting frame to facilitate the rotation of the pressing roller.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a floor mat rolling device, which has the following beneficial effects:

[0017] 1. Through the cooperation of the base, the bracket, the rotating column, the first motor, the rotating seat, the driving chamber, the moving chamber, the rotating rod, the driving bevel gear, the screw, the driven bevel gear, the moving plate, the connecting rod, the fixing plate and the turning handle, the two fixing plates can be moved to fix the winding drums of different thicknesses. At the same time, when the wound carpet roll and the winding drum are disassembled, the two fixing plates are separated from the winding drum, thereby releasing the fixation of the winding drum, so that the winding drum can be quickly disassembled, saving the disassembly time, thereby improving the working efficiency of the floor mat winding.

[0018] 2. Through the cooperation of the moving seat, the pushing ring, the moving groove, the lead screw, the second motor, the supporting seat and the roller, after the carpet is rolled up, the pushing ring can be moved, so that the carpet roll and the winding drum can be automatically unloaded, without the need for manual unloading by the staff, thus reducing the labor burden of the staff and making it very convenient to disassemble the carpet roll.

[0019] 3. Through the coordination of the hydraulic cylinder, lifting plate, limit rod, limit plate, spring, lifting frame and pressing roller, the carpet can be pressed during the carpet rolling process, so that it can be tightly wound onto the winding drum, thereby improving the compactness of the rolled carpet roll, making it easier to transport and store. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of a floor mat rolling device in use;

[0021] Figure 2 for Figure 1 A is a partial enlarged schematic diagram;

[0022] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the rotating seat and its connecting parts when the fixed plate is in the moving state;

[0023] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the base and its connecting parts when the mobile seat is in a moving state;

[0024] Figure 5 It is a schematic diagram of the partial cross-sectional structure of the bracket and its connecting parts when the pressing roller is in the moving state.

[0025] In the figure: 1. base; 2. bracket; 3. rotating column; 4. first motor; 5. rotating seat; 6. driving chamber; 7. moving chamber; 8. rotating rod; 9. driving bevel gear; 10. screw; 11. driven bevel gear; 12. moving plate; 13. connecting rod; 14. fixed plate; 15. moving seat; 16. pushing ring; 17. turning handle; 18. moving groove; 19. screw; 20. second motor; 21. supporting seat; 22. roller; 23. hydraulic cylinder; 24. lifting plate; 25. limiting rod; 26. limiting plate; 27. spring; 28. lifting frame; 29. ​​pressing roller. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 , a floor mat winding device, comprising a base 1, a bracket 2 is provided on the base 1, a rotating column 3 is rotatably provided on the bracket 2, one end of the rotating column 3 is fixedly connected to a first motor 4 fixedly provided on the bracket 2, the other end of the rotating column 3 passes through the bracket 2 and is fixedly connected to a rotating seat 5, a driving chamber 6 and two moving chambers 7 are provided in the rotating seat 5, a rotating rod 8 is rotatably provided in the driving chamber 6, two driving bevel gears 9 are fixedly provided on the rotating rod 8, two screws 10 are rotatably provided in the moving chamber 7, one end of the screw 10 extends into the driving chamber 6 and is fixedly connected to a driven bevel gear 11, a moving plate 12 is movably provided in the moving chamber 7, the moving plate 12 is threadedly connected to the screw 10, two connecting rods 13 are fixedly provided on the moving plate 12, and the upper ends of the two connecting rods 13 pass through the moving chamber 7 and are fixedly connected to a fixed plate 14;

[0030] A movable seat 15 is movably provided on the base 1 , and a push ring 16 is fixedly connected to the movable seat 15 .

[0031] In this embodiment, when the hollow winding drum needs to be installed, the winding drum is sleeved on the outside of the rotating seat 5 and the fixed plate 14, the rotating rod 8 rotates, and the rotating rod 8 drives the driving bevel gear 9 to rotate. Since the driving bevel gear 9 is meshed and connected with the driven bevel gear 11, the driven bevel gear 11 rotates, and the driven bevel gear 11 drives the screw 10 to rotate. Since the screw 10 is threadedly connected with the moving plate 12, the moving plate 12 moves, and the moving plate 12 drives the connecting rod 13 to move, and the connecting rod 13 drives the fixed plate 14 to move. Since one side of the fixed plate 14 is arc-shaped and provided with an anti-skid pad, the two fixed plates 14 fix the winding drum, start the first motor 4, and the first motor 4 drives the rotating column 3 to rotate, and the rotating column 3 drives the rotating seat 5, the fixed plate 14 and the winding drum to rotate so as to roll up the carpet. When the rolling is completed, the rotating rod 8 rotates in the opposite direction, so that the fixed plate 14 is separated from the winding drum, so that it is easy to disassemble.

[0032] More specifically, the two fixing plates 14 are moved in the direction of separation by the rotation of the rotating rod 8, thereby fixing the winding drum. When disassembling, the rotating rod 8 is rotated in the opposite direction, so that the winding drum is separated from the fixing plates 14, thereby facilitating its disassembly. When the winding is completed, the moving seat 15 moves, and the moving seat 15 drives the pushing ring 16 to move, so that the wound carpet roll and the winding drum are disassembled from the rotating seat 5 and the fixing plates 14 together.

[0033] See also Figure 1-5 As an implementation method for rotating the rotating rod 8 , one end of the rotating rod 8 passes through the driving chamber 6 and is fixedly connected to a turning handle 17 .

[0034] Specifically, the handle 17 is rotated, and the handle 17 drives the rotating rod 8 to rotate.

[0035] See also Figure 1-5 As an implementation method for disassembling the carpet roll: a movable groove 18 is provided on the base 1, a lead screw 19 is rotatably provided in the movable groove 18, the lead screw 19 is threadedly connected to the movable seat 15, one end of the lead screw 19 passes through the base 1 and is fixedly connected to a second motor 20 fixedly provided on one side of the base 1, four support seats 21 are symmetrically provided on both sides of each rotating seat 5, and a plurality of rollers 22 are rotatably provided on each support seat 21, and the rollers 22 are obliquely arranged on the support seat 21.

[0036] Specifically, when the carpet is rolled up, the two fixed plates 14 are separated from the winding drum. Due to the effect of gravity, the winding drum moves downward until it contacts the multiple rollers 22 above. The second motor 20 is started, and the second motor 20 drives the lead screw to rotate. Since the lead screw 19 is threadedly connected to the movable seat 15, the movable seat 15 drives the pushing ring 16 to move, and the pushing ring 16 pushes the carpet roll and the winding drum. The multiple rollers 22 rotate, so that the pushing ring 16 pushes the carpet roll and the winding drum down together.

[0037] See also Figure 1-5 As an implementation method for pressing the carpet when rolling up: a hydraulic cylinder 23 is fixedly provided on the bracket 2, and the driving end of the hydraulic cylinder 23 passes through the bracket 2 and is fixedly connected to a lifting plate 24, and two limit rods 25 are movably provided on the lifting plate 24, and a limit plate 26 is fixedly provided on the upper end of each limit rod 25, and a spring 27 is movably sleeved on the outer side of each limit rod 25, and the lower ends of the two limit rods 25 pass through the lifting plate 24 and are fixedly connected to a lifting frame 28, and a pressing roller 29 is rotatably provided on the lifting frame 28.

[0038] Specifically, while the carpet is being rolled up, the hydraulic cylinder 23 is started, the hydraulic cylinder 23 drives the lifting plate 24 to move, the lifting plate 24 drives the limiting rod 25, the limiting plate 26 and the lifting frame 28 to move, the lifting frame 28 drives the pressing roller 29 to move, so that the pressing roller 29 contacts the carpet during the rolling process, during the rolling process of the carpet, the pressing roller 29 rotates and presses it, and moves upward as the carpet roll becomes thicker during the rolling process, the pressing roller 29 drives the limiting rod 25 to move upward, the spring 27 is compressed, and under the push of the spring 27, the pressing roller 29 contacts the carpet being rolled up, so that it can be tightly wound and rolled up.

[0039] To sum up, when the overall equipment is in use:

[0040] When the carpet needs to be rolled up, the winding drum is placed outside the rotating seat 5 and the fixed plate 14, and the turning handle 17 is turned, so that the turning handle 17 drives the rotating rod 8 to rotate, and the rotating rod 8 drives the driving bevel gear 9 to rotate. Since the driving bevel gear 9 is meshed and connected with the driven bevel gear 11, the driven bevel gear 11 rotates, and the driven bevel gear 11 drives the screw 10 to rotate. Since the screw 10 is threadedly connected with the moving plate 12, the moving plate 12 moves, and the moving plate 12 drives the connecting rod 13 to move, and the connecting rod 13 drives the fixed plate 14 to move. Since one side of the fixed plate 14 is arc-shaped and provided with an anti-skid pad, the two fixed plates 14 fix the winding drum, and the first motor 4 is started, and the first motor 4 drives the rotating column 3 to rotate, and the rotating column 3 drives the rotating seat 5, the fixed plate 14 and the winding drum to rotate so as to roll up the carpet. When the rolling is completed, the turning handle 17 is turned in the opposite direction, and the rotating rod 8 rotates in the opposite direction, so that the fixed plate 14 is separated from the winding drum, so that it is easy to disassemble.

[0041] When the carpet needs to be tightened during the carpet rolling process, the hydraulic cylinder 23 is started while the carpet is being rolled up. The hydraulic cylinder 23 drives the lifting plate 24 to move. The lifting plate 24 drives the limiting rod 25, the limiting plate 26 and the lifting frame 28 to move. The lifting frame 28 drives the pressing roller 29 to move, so that the pressing roller 29 contacts the carpet during the rolling process. During the carpet rolling process, the pressing roller 29 rotates and presses it, and moves upward as the carpet roll becomes thicker during the rolling process. The pressing roller 29 drives the limiting rod 25 to move upward, and the spring 27 is compressed. Under the push of the spring 27, the pressing roller 29 contacts the carpet being rolled up, so that it can be tightly wound and rolled up.

[0042] When the winding drum and carpet roll that have been wound up need to be automatically unloaded, after the two fixed plates 14 are separated from the winding drum, due to the effect of gravity, the winding drum moves downward until it contacts the multiple rollers 22 above, and the second motor 20 is started. The second motor 20 drives the lead screw to rotate. Since the lead screw 19 is threadedly connected to the moving seat 15, the moving seat 15 drives the push ring 16 to move, and the push ring 16 pushes the carpet roll and the winding drum. The multiple rollers 22 rotate, so that the push ring 16 pushes the carpet roll and the winding drum down together. The entire device is controlled by a controller. Since the equipment matched with the controller is a common equipment and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be repeated here.

[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A floor mat rolling device, comprising a base (1), characterized in that: The base (1) is provided with a bracket (2), a rotating column (3) is rotatably provided on the bracket (2), one end of the rotating column (3) is fixedly connected to a first motor (4) fixedly provided on the bracket (2), the other end of the rotating column (3) passes through the bracket (2) and is fixedly connected to a rotating seat (5), a driving chamber (6) and two moving chambers (7) are provided in the rotating seat (5), a rotating rod (8) is rotatably provided in the driving chamber (6), and two driving cones are fixedly provided on the rotating rod (8) gear (9), two screw rods (10) are rotatably arranged in the moving chamber (7), one end of the screw rod (10) extends into the driving chamber (6) and is fixedly connected to a driven bevel gear (11), a moving plate (12) is movably arranged in the moving chamber (7), the moving plate (12) is threadedly connected to the screw rod (10), two connecting rods (13) are fixedly arranged on the moving plate (12), and the upper ends of the two connecting rods (13) pass through the moving chamber (7) and are fixedly connected to a fixed plate (14); A movable seat (15) is movably provided on the base (1), and a pushing ring (16) is fixedly connected to the movable seat (15).

2. A floor mat rolling device according to claim 1, characterized in that: One end of the rotating rod (8) passes through the driving chamber (6) and is fixedly connected to a rotating handle (17).

3. The floor mat rolling device according to claim 1, characterized in that: The base (1) is provided with a movable groove (18), a lead screw (19) is rotatably arranged in the movable groove (18), and the lead screw (19) is threadedly connected to the movable seat (15).

4. A floor mat rolling device according to claim 3, characterized in that: One end of the lead screw (19) passes through the base (1) and is fixedly connected to a second motor (20) fixedly arranged on one side of the base (1).

5. A floor mat rolling device according to claim 4, characterized in that: Four support seats (21) are symmetrically arranged on both sides of each rotating seat (5); a plurality of rollers (22) are rotatably arranged on each support seat (21); and the rollers (22) are obliquely arranged on the support seat (21).

6. A floor mat rolling device according to any one of claims 1 or 2, characterized in that: A hydraulic cylinder (23) is fixedly provided on the bracket (2), and a driving end of the hydraulic cylinder (23) passes through the bracket (2) and is fixedly connected to a lifting plate (24).

7. A floor mat rolling device according to claim 6, characterized in that: Two limiting rods (25) are movably provided on the lifting plate (24), a limiting plate (26) is fixedly provided on the upper end of each limiting rod (25), and a spring (27) is movably sleeved on the outer side of each limiting rod (25).

8. A floor mat rolling device according to claim 7, characterized in that: The lower ends of the two limit rods (25) pass through the lifting plate (24) and are fixedly connected to a lifting frame (28), and a pressing roller (29) is rotatably provided on the lifting frame (28).