Flattening device for medical mask production

By designing a flattening device for the production of medical masks including ironing columns, rollers and heaters, the problem of long and low efficiency of mask flattening in the prior art is solved, and fast and efficient mask fold flattening is achieved, and production quality is improved.

CN222628595UActive Publication Date: 2025-03-18HEFEI TELIJIE SANITARY MATERIAL
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Patent Information

Application Number
CN202420490747.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-18
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

During the production process of existing medical masks, the mask with wrinkles is flattened by splints, but this method takes a long time to make the wrinkles on the mask overlap, resulting in low production efficiency.

Method used

A flattening device for the production of medical masks is designed, including a ironing column, a roller and a heater. The heat is provided by the heater. The roller drives the rubber sleeve to rotate and iron the textiles to make their folds overlap.

Benefits of technology

This device can significantly shorten the production time of masks, improve production efficiency and quality, ensure the flatness of mask folds, and prevent fine dust from entering the inside of mask folds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of medical masks, in particular to a flattening device for medical mask production, which comprises an ironing column, a roller and a heater, the roller is arranged in the middle of the ironing column, one end of the roller is movably connected to the side edge of the ironing column, and the other end of the roller is movably connected to the heater. The other end of the roller penetrates through one side of the ironing column and is fixedly connected to an output shaft of a rotating motor, the rotating motor is fixedly connected to the interior of the ironing column, the outer side of the roller is fixedly connected to the inner wall of a rubber sleeve, and the top of the rubber sleeve is connected with the top of a heat conduction plate in an attached mode. The side, away from the rubber sleeve, of the heat conduction plate is fixedly connected into a bottom groove of the heater, one side of the bottom of the heater is fixedly connected to the top of the ironing column, an output shaft of a rotating motor drives a roller to rotate, and the roller is attached to the heat conduction plate at the top while rotating. Heat on the heat conducting plate is uniformly transmitted to the rubber sleeve, and meanwhile, the roller drives the rubber sleeve to rotate so as to iron and press the textile which moves forwards.
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Description

Technical Field

[0001] The utility model relates to the field of medical masks, in particular to a flattening device for producing medical masks. Background Art

[0002] Medical surgical masks are suitable for basic protection of medical staff or related personnel, as well as protection against the spread of blood, body fluids and splashes during invasive operations. They have a medium level of protection and have certain respiratory protection properties. Medical masks are usually made of one or more layers of non-woven fabrics. The main production processes include meltblowing, spunbond, hot air or needle punching, etc. They have the functions of resisting liquids, filtering particles and bacteria. Medical masks are a type of medical protective textile.

[0003] In the existing production process of medical masks, the wrinkled masks are flattened by using a splint, but the splint needs to squeeze the mask for a long time to make the wrinkles on the mask overlap. This flattening method takes a lot of time and easily reduces the production efficiency of the mask. The flattening effect is generally poor in a short period of time, which is not convenient for the production, processing and use of mask wrinkles. Utility Model Content

[0004] The purpose of the utility model is to provide a flattening device for producing medical masks to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a flattening device for the production of medical masks, comprising an ironing column, a roller and a heater, the roller being provided in the middle of the ironing column, one end of the roller being movably connected to the side of the ironing column, the other end of the roller passing through one side of the ironing column and being fixedly connected to the output shaft of a rotating motor, the rotating motor being fixedly connected to the inside of the ironing column, the outer side of the roller being fixedly connected to the inner wall of a rubber sleeve, the top of the rubber sleeve being fitted and connected to the top of a heat conducting plate, the side of the heat conducting plate away from the rubber sleeve being fixedly connected to the bottom groove of the heater, and one side of the bottom of the heater being fixedly connected to the top of the ironing column.

[0006] Preferably, an adjustment plate is provided at the bottom of the drum, both ends of the adjustment plate are engaged on the ironing column, a plurality of bolts are provided on one side of the adjustment plate, one end of the bolt passes through the side of the adjustment plate and is threadedly connected to the outside of the ironing column.

[0007] Preferably, a plurality of electrostatic rods are provided on one side of the ironing column, the electrostatic rods are fixedly connected to one side of the heater, a compacting seat is provided on the side of the ironing column, a plug-in board is provided on one side of the compacting seat, and the bottom support of the plug-in board is plugged into a groove on one side of the compacting seat.

[0008] Preferably, an extrusion plate is provided on the top of the plug board, and both sides of the extrusion plate are movably connected to the sides of the compaction seat, the top of the extrusion plate is fixedly connected to the bottom of the piston rod, and one end of the piston rod passes through the top rod of the compaction seat and is movably connected to the inside of the cylinder.

[0009] Preferably, the bottom of the cylinder is fixedly connected to the top of the compacting seat by bolts, the bottom of the compacting seat is fixedly connected to the top of the workbench, one side of the top of the workbench is fixedly connected to the bottom of the ironing column, and a corrugator is provided on the side of the ironing column away from the compacting seat.

[0010] Preferably, the bottom of the corrugator is fixedly connected to the top of the workbench, the corrugator, compacting seat and ironing column are all located on the top of the workbench, a control panel is provided on one side of the ironing column, and one side of the control panel is movably connected to the side of the workbench.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0012] First, the utility model is a flattening device for producing medical masks, which can flatten the wrinkles of masks during production. The staff starts the mask production equipment, and the textile is moved forward by the transmission device of the processing equipment. The textile is wrinkled by the wrinkling machine and enters the adjustment plate inside the ironing column. The staff starts the heater through the control panel, and the heating wire inside the heater converts electricity into heat. The heat of the heating wire is transmitted to the rubber sleeve on the surface of the drum through the heat conduction plate. The rubber sleeve has a high melting point, so that the rubber sleeve is preheated, and then the rotating motor is started. The output shaft of the rotating motor drives the drum to rotate. While the drum rotates, it fits with the heat conduction plate on the top, so that the heat on the heat conduction plate is evenly transmitted to the rubber sleeve. At the same time, the drum drives the rubber sleeve to rotate to iron the textile that moves forward, so that the wrinkles on the textile overlap, and small dust is prevented from entering the wrinkles of the mask. This setting is convenient for flattening the wrinkles of the mask, and prevents the wrinkles from standing up and entering the dust to affect the production quality of the mask.

[0013] Second, the utility model is a flattening device for the production of medical masks, which can perform secondary flattening on the ironed masks. A rubber sleeve is provided on the surface of the drum. Repeated friction between the rubber sleeve and the textile can easily cause static electricity. The staff turns on the static electricity rod to eliminate the static electricity on the textile to prevent the silk hair on the surface of the textile from standing up and affecting the production quality of the mask. After ironing, the textile enters the plug-in plate on the top of the compacting seat. The staff adjusts the cylinder according to the forward movement speed of the textile and starts the cylinder. The piston rod inside the cylinder drives the extrusion plate to press down on the top of the textile. After the cylinder is adjusted through data, the textile is flattened for the second time without affecting the continued forward movement of the textile. The plug-in plate on the top of the compacting seat is replaced according to the thickness of the mask to be made to prevent the textile from being too thick and blocked under the extrusion plate and unable to move forward for the next process of processing and production. This setting is convenient for the production and use of masks, shortens the production time of masks, and improves the production efficiency and quality of masks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional diagram of a flattening device for producing medical masks according to the utility model;

[0015] Figure 2 This is a cross-sectional view of a flattening device for producing medical masks according to the utility model;

[0016] Figure 3 This is a component diagram of a flattening device for producing medical masks according to the utility model;

[0017] Figure 4 This is a structural diagram of a roller of a flattening device for producing medical masks according to the utility model;

[0018] Figure 5 This is a structural diagram of a compacting seat of a flattening device for producing medical masks according to the utility model.

[0019] Among them: 1. Ironing column; 101. Adjustment plate; 102. Rotating motor; 103. Roller; 104. Rubber sleeve; 105. Heat conduction plate; 106. Heater; 2. Electrostatic rod; 3. Compacting seat; 301. Plug-in board; 302. Extrusion plate; 303. Piston rod; 304. Cylinder; 4. Pleating machine; 5. Workbench; 6. Control panel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 A flattening device for producing medical masks comprises an ironing column 1, a roller 103 and a heater 106, characterized in that: a roller 103 is provided in the middle of the ironing column 1, one end of the roller 103 is movably connected to the side of the ironing column 1, the other end of the roller 103 passes through one side of the ironing column 1 and is fixedly connected to the output shaft of the rotating motor 102, the rotating motor 102 is fixedly connected to the inside of the ironing column 1, the outer side of the roller 103 is fixedly connected to the inner wall of the rubber sleeve 104, the top of the rubber sleeve 104 is fitted and connected to the top of the heat conducting plate 105, the side of the heat conducting plate 105 away from the rubber sleeve 104 is fixedly connected to the bottom groove of the heater 106, and one side of the bottom of the heater 106 is fixedly connected to the top of the ironing column 1, and the staff passes The heating temperature of the heater 106 is adjusted through the control panel 6 on one side of the workbench. The heating wire inside the heater 106 converts electricity into heat. The heat of the heating wire is transmitted to the rubber sleeve 104 on the surface of the drum 103 through the heat conducting plate 105. The rubber sleeve 104 has a high melting point, so the rubber sleeve 104 is preheated, and then the rotating motor 102 is started. The output shaft of the rotating motor 102 drives the drum 103 to rotate. While the drum 103 rotates, it fits with the heat conducting plate 105 on the top, so that the heat on the heat conducting plate 105 is evenly transmitted to the rubber sleeve 104. At the same time, the drum 103 drives the rubber sleeve 104 to rotate to iron the textile moving forward, so that the wrinkles on the textile overlap, and prevents fine dust from entering the wrinkles of the mask.

[0022] Specifically, an adjustment plate 101 is provided at the bottom of the drum 103 , both ends of the adjustment plate 101 are engaged on the ironing column 1 , a plurality of bolts are provided on one side of the adjustment plate 101 , one end of the bolts passes through the side of the adjustment plate 101 and is threadedly connected to the outside of the ironing column 1 .

[0023] Through the above technical solution, a number of holes are provided on both sides of the ironing column 1. The staff uses tools to remove the bolts on one side of the adjustment plate 101, and then moves the adjustment plate 101 up and down to adjust the position of the adjustment plate 101. Finally, the staff uses bolts to penetrate the holes of the adjustment plate 101 and the ironing column 1 for threaded connection.

[0024] Specifically, a plurality of electrostatic rods 2 are provided on one side of the ironing column 1, and the electrostatic rods 2 are fixedly connected to one side of the heater 106. A compacting seat 3 is provided on the side of the ironing column 1, and a plug-in board 301 is provided on one side of the compacting seat 3. The bottom support of the plug-in board 301 is plugged into the groove on one side of the compacting seat 3.

[0025] Through the above technical scheme, a rubber sleeve 104 is provided on the surface of the drum 103. Repeated friction between the rubber sleeve 104 and the textile can easily cause static electricity. The staff turns on the static rod 2 on one side of the heater to eliminate the static electricity of the textile to prevent the silk hair on the surface of the textile from standing up and affecting the production quality of the mask. The plug-in plate on the top of the compacting seat 3 is replaced according to the thickness of the mask to be produced to prevent the textile from being too thick and being blocked under the extrusion plate 301 and unable to move forward for the next process of processing and production.

[0026] Specifically, an extrusion plate 302 is provided on the top of the plug-in board 301, and both sides of the extrusion plate 302 are movably connected to the sides of the compacting seat 3, and the top of the extrusion plate 302 is fixedly connected to the bottom of the piston rod 303, and one end of the piston rod 303 passes through the top rod of the compacting seat 3 and is movably connected to the inside of the cylinder 304.

[0027] Through the above technical solution, the staff adjusts the height of the plug-in board 301 on one side of the compacting seat 3 according to the thickness of the mask to be made, pulls the plug-in board 301 upward to separate it from the compacting seat 3, and then docks the bottom support of the new plug-in board 301 in the hole on one side of the compacting seat 3. After ironing, the textile enters the plug-in board 301 on the top of the compacting seat 3.

[0028] Specifically, the bottom of the cylinder 304 is fixedly connected to the top of the compacting seat 3 by bolts, the bottom of the compacting seat 3 is fixedly connected to the top of the workbench 5, one side of the top of the workbench 5 is fixedly connected to the bottom of the ironing column 1, and a corrugator 4 is provided on the side of the ironing column 1 away from the compacting seat 3.

[0029] Through the above technical solution, the staff adjusts the cylinder 304 according to the forward movement speed of the textile, starts the cylinder 304, and the piston rod 303 inside the cylinder 304 drives the extrusion plate 302 to press down on the top of the textile. After the cylinder 304 is adjusted through data, the textile is flattened for the second time without affecting the continued forward movement of the textile.

[0030] Specifically, the bottom of the corrugator 4 is fixedly connected to the top of the workbench 5, the corrugator 4, the compacting seat 3 and the ironing column 1 are all located on the top of the workbench 5, a control panel 6 is provided on one side of the ironing column 1, and one side of the control panel 6 is movably connected to the side of the workbench 5.

[0031] Through the above technical solution, the staff starts the mask production equipment, the textiles are moved forward through the transmission device of the processing equipment, the textiles are wrinkled by the wrinkler 4 and then enter the adjustment plate 101 inside the ironing column 1, and the internal circuit distribution of the control panel 6 connects the rotating motor 102, the heater 106, the electrostatic rod 2 and the cylinder 304, which is convenient for the staff to control uniformly.

[0032] During use, the staff adjusts the heating temperature of the heater 106 through the control panel 6 on one side of the workbench, so that the heating wire inside the heater 106 converts electricity into heat and transmits it to the heat conducting plate 105, and at the same time the heat conducting plate 105 transmits the heat to the top of the rubber sleeve 104 to preheat the rubber sleeve 104. The staff adjusts the height of the adjustment plate 101 and the plug-in plate 301 on one side of the ironing column 1 and the compacting seat 3 according to the thickness of the mask to be made. The staff turns on the electrostatic rods 2 on both sides of the heater 106 to eliminate static electricity from the textile. The textile is moved forward through the transmission device of the processing equipment. After the textile is wrinkled by the wrinkling machine 4, it enters the adjustment plate 101 inside the ironing column 1. The rotating motor 102 is started through the control panel 6, and the output shaft of the rotating motor 102 drives the roller The cylinder 103 rotates in the ironing column 1. When the cylinder 103 rotates, the rubber sleeve 104 fits with the heat conducting plate 105 on the top, so that the heat on the heat conducting plate 105 is evenly transferred to the rubber sleeve 104. The preheated rubber sleeve 104 rotates with the cylinder 103 to iron the textile on the top of the adjustment plate 101. After ironing, the textile enters the plug-in board 301 on the top of the compacting seat 3. The staff adjusts the cylinder 304 according to the forward movement speed of the textile and starts the cylinder 304. The piston rod 303 inside the cylinder 304 drives the extrusion plate 302 to press down on the top of the textile. After the cylinder 304 is adjusted through data, the textile is flattened for the second time without affecting the continued forward movement of the textile. This arrangement is convenient for the production and processing of masks, shortens the production time of masks, and improves the production efficiency and quality of masks.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A flattening device for producing medical masks, comprising an ironing column (1), a roller (103) and a heater (106), characterized in that: The roller (103) is provided in the middle of the ironing column (1), one end of the roller (103) is movably connected to the side of the ironing column (1), the other end of the roller (103) passes through one side of the ironing column (1) and is fixedly connected to the output shaft of the rotating motor (102), the rotating motor (102) is fixedly connected inside the ironing column (1), the outer side of the roller (103) is fixedly connected to the inner wall of the rubber sleeve (104), the top of the rubber sleeve (104) is fitted and connected to the top of the heat conducting plate (105), the side of the heat conducting plate (105) away from the rubber sleeve (104) is fixedly connected to the bottom groove of the heater (106), and the bottom side of the heater (106) is fixedly connected to the top of the ironing column (1).

2. A flattening device for producing medical masks according to claim 1, characterized in that: An adjusting plate (101) is provided at the bottom of the roller (103), and both ends of the adjusting plate (101) are engaged with the ironing column (1). A plurality of bolts are provided on one side of the adjusting plate (101), and one end of the bolt passes through the side of the adjusting plate (101) and is threadedly connected to the outside of the ironing column (1).

3. A flattening device for producing medical masks according to claim 2, characterized in that: A plurality of electrostatic rods (2) are provided on one side of the ironing column (1), and the electrostatic rods (2) are fixedly connected to one side of the heater (106). A compacting seat (3) is provided on the side of the ironing column (1), and a plug-in board (301) is provided on one side of the compacting seat (3), and a bottom support of the plug-in board (301) is plugged into a groove on one side of the compacting seat (3).

4. A flattening device for producing medical masks according to claim 3, characterized in that: The top of the plug-in board (301) is provided with an extrusion plate (302), and the two sides of the extrusion plate (302) are movably connected to the side edges of the compaction seat (3), and the top of the extrusion plate (302) is fixedly connected to the bottom of the piston rod (303), and one end of the piston rod (303) passes through the top rod of the compaction seat (3) and is movably connected to the inside of the cylinder (304).

5. A flattening device for producing medical masks according to claim 4, characterized in that: The bottom of the cylinder (304) is fixedly connected to the top of the compacting seat (3) by bolts, the bottom of the compacting seat (3) is fixedly connected to the top of the workbench (5), one side of the top of the workbench (5) is fixedly connected to the bottom of the ironing column (1), and a wrinkler (4) is provided on the side of the ironing column (1) away from the compacting seat (3).

6. A flattening device for producing medical masks according to claim 5, characterized in that: The bottom of the corrugator (4) is fixedly connected to the top of the workbench (5); the corrugator (4), the compacting seat (3) and the ironing column (1) are all located on the top of the workbench (5); a control panel (6) is provided on one side of the ironing column (1); one side of the control panel (6) is movably connected to the side of the workbench (5).