Liquid-cooled battery pack bracket for energy storage

By designing a liquid-cooled battery pack bracket including guides and removable connectors, the existing battery pack brackets have been solved in terms of positioning accuracy, structural strength and installation ease, and the rapid, safe installation and efficient maintenance of the battery pack are achieved.

CN222637547UActive Publication Date: 2025-03-18BEIJING SHOTO ENERGY STORAGE TECH CO LTD +1
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Patent Information

Application Number
CN202421143205.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-18
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing battery pack brackets have shortcomings in positioning accuracy, structural strength, installation ease and removable maintenance, resulting in unstable installation of the battery pack and affecting structural safety.

Method used

A liquid-cooled battery pack bracket for energy storage including a frame body, a movable bracket and a bottom support is designed. The movable bracket is equipped with a guide device, a support plate and a mounting plate. The bottom support is connected to the frame body through welding to realize the use of detachable connectors to improve installation simplicity.

Benefits of technology

Through the use of the guide device, the battery pack is quickly and safely installed, avoiding bumps caused by loading and unloading angles, improving installation efficiency, and reducing installation and maintenance difficulty through removable connectors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a liquid-cooled battery pack bracket for energy storage. The battery pack bracket comprises a frame body, a movable bracket and a bottom support, the movable bracket is arranged on the frame body and is used for supporting a battery pack; the bottom support is arranged on the frame body and is used for supporting the movable bracket; the movable bracket comprises a bearing plate, a mounting plate and a guide device; the mounting plate is connected with the frame body; the bearing plate is connected with the mounting plate and is used for bearing the battery pack; and the guide device is arranged on the mounting plate and is used for guiding the disassembly of the battery pack. According to the battery pack bracket, the guiding device can provide a guiding effect for installation of the battery pack, the battery pack can be rapidly and safely installed on the battery pack bracket, the situation that the battery pack is collided due to the loading and unloading angle is avoided, and the installation efficiency is improved.
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Description

Technical Field

[0001] The embodiments of the present disclosure belong to the field of energy storage technology, and specifically relate to a liquid-cooled battery pack bracket for energy storage. Background Art

[0002] With the development of the energy storage industry, the energy density of battery packs is getting higher and higher, and the rated capacity is getting larger and larger. The weight of the current mainstream IP52S280~320Ah liquid-cooled battery packs in the market has reached 300~360kg. The positioning accuracy, structural strength, ease of installation, and detachable maintainability of the battery pack bracket have also become factors that must be considered in the design of the battery pack bracket. In the existing technology, the battery pack bracket is mainly fixed to the battery rack by welding and bolting. Both methods have certain problems in practical applications, such as the inability to dismantle and replace the welded bracket and the excessive welding volume of the multi-layer bracket, which leads to thermal deformation of the structural beam. The positioning accuracy of the bolted bracket is poor due to the accumulation of processing and installation errors, which subsequently causes the battery pack to tilt and warp after installation, affecting the structural safety. In addition, the existing battery pack bracket is only used as a battery pack bearing and fixing device, and does not consider the guiding positioning during the installation of the battery pack. Due to the weight of the battery pack, the actual installation process requires the cooperation of multiple people, which is time-consuming and labor-intensive.

[0003] Therefore, how to solve the above problems has become a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content

[0004] The embodiments of the present disclosure aim to solve at least one of the technical problems existing in the prior art and provide a liquid-cooled battery pack bracket for energy storage.

[0005] One aspect of an embodiment of the present disclosure provides a liquid-cooled battery pack bracket for energy storage, comprising: a frame body, a movable bracket and a bottom bracket; the movable bracket is arranged on the frame body for supporting the battery pack; the bottom bracket is arranged on the frame body for supporting the movable bracket;

[0006] The movable bracket includes a supporting plate, a mounting plate and a guiding device; the mounting plate is connected to the frame body; the supporting plate is connected to the mounting plate for supporting the battery pack; the guiding device is arranged on the mounting plate for providing guidance for the disassembly of the battery pack.

[0007] Optionally, the guiding inclination angle of the guiding device is 30°.

[0008] Optionally, there are multiple guide devices, and the multiple guide devices are arranged at intervals along the length direction of the mounting plate.

[0009] Furthermore, it also includes:

[0010] A detachable connecting piece; a mounting hole is provided on the mounting plate; wherein the detachable connecting piece is detachably connected to the frame body through the mounting hole.

[0011] Optionally, there are multiple detachable connectors; and multiple mounting holes are provided on the mounting plate; wherein the multiple detachable connectors are correspondingly connected to the frame body with the multiple mounting holes.

[0012] Furthermore, it also includes:

[0013] A limiting plate is arranged on the movable bracket, and the limiting plate is used to limit the position of the battery pack.

[0014] Furthermore, it also includes:

[0015] A guide positioning member is arranged on the limiting plate, and the guide positioning member is used to position the battery pack.

[0016] Furthermore, it also includes:

[0017] The liquid cooling pipeline fixing bracket is arranged on the movable bracket, and the liquid cooling pipeline fixing bracket is used to fix the liquid cooling pipeline of the battery pack.

[0018] Optionally, the base is welded to the frame body by a welding process.

[0019] Optionally, a positioning hole is provided on the base; wherein, after a positioning tool is inserted into the positioning hole for positioning, the base is welded.

[0020] The beneficial effects of the embodiments of the present disclosure include:

[0021] In the present disclosure, the guide device can provide guidance for the installation of the battery pack, and can quickly and safely install the battery pack on the battery pack bracket, avoiding collision of the battery pack due to loading and unloading angles and improving installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a liquid-cooled battery pack bracket for energy storage according to one embodiment of the present disclosure;

[0023] Figure 2 It is a structural schematic diagram of a movable bracket according to an embodiment of the present disclosure;

[0024] Figure 3 It is a partial structural schematic diagram of a movable bracket according to an embodiment of the present disclosure;

[0025] Figure 4 The figure is a schematic structural diagram of a base according to an embodiment of the present disclosure.

[0026] In the figure, 1, frame body; 2, movable bracket; 3, bottom bracket; 21, supporting plate; 22, mounting plate; 23, guide device; 231, abutting surface; 232, first guide surface;

[0027] 233. Second guide surface; 31. Positioning hole; 4. Mounting hole; 5. Limiting plate; 6. Guide positioning member; 7. Liquid cooling pipe fixing bracket; 8. Battery pack fixing hole. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present disclosure, the present disclosure is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0029] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to illustrate the principles of the present application, but cannot be used to limit the scope of the present application, that is, the present application is not limited to the described embodiments. In the description of the present application, it should be noted that, unless otherwise specified, the meaning of "multiple" is more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. "Vertical" is not vertical in the strict sense, but within the error tolerance range. "Parallel" is not parallel in the strict sense, but within the error tolerance range.

[0030] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0031] like Figure 1-2 As shown, a liquid-cooled battery pack bracket for energy storage includes: a frame body 1, a movable bracket 2 and a bottom bracket 3. The movable bracket 2 is arranged on the frame body 1 for supporting the battery pack, and the bottom bracket 3 is arranged on the frame body 1 for supporting the movable bracket 2.

[0032] The movable bracket 2 includes a supporting plate 21, a mounting plate 22 and a guide device 23. The mounting plate 22 is connected to the frame body 1. The supporting plate 21 is connected to the mounting plate 22 and is used to support the battery pack. The guide device 23 is arranged on the mounting plate 22 and is used to provide guidance for the removal of the battery pack.

[0033] In the present disclosure, the guide device 23 can provide guidance for the installation of the battery pack, and can quickly install the battery pack on the battery pack bracket, avoiding collision of the battery pack due to loading and unloading angles and improving installation efficiency.

[0034] In some embodiments, the guiding inclination angle of the guiding device 23 is 30°. Specifically, the guiding device 23 includes an abutting surface 231 and a first guiding surface 232 and a second guiding surface 233 arranged on both sides of the abutting surface 231. When the battery pack is installed, the abutting surface 231 contacts the battery pack, the first guiding surface 232 is used for guiding when the battery pack is installed, and the second guiding surface 233 is used for guiding when the battery pack is pulled out, so as to achieve the effect of quickly installing or removing the battery pack. It can be understood that the guiding inclination angle includes but is not limited to 30°, and can be set according to actual needs.

[0035] In some embodiments, the guide device 23 includes a sheet metal guide frame.

[0036] Specifically, multiple sets of sheet metal guide frames are welded on the side of the movable bracket 2, and the guide inclination angle of the sheet metal guide frame is 30°. A stainless steel internal threaded round head cylindrical pin is set at the rear of the movable bracket 2 as a guide positioning pin for the battery pack installation. In the design of the battery pack bracket, the guiding and positioning function is added, which makes the installation of the battery pack easier, reduces the consumption of human resources, and improves work efficiency.

[0037] In some embodiments, there are multiple guide devices 23, and the multiple guide devices 23 are arranged at intervals along the length direction of the mounting plate 22. The above arrangement can ensure that the battery pack is effectively guided in the installation or removal of the battery pack on the length dimension of the movable bracket 2, ensure the installation accuracy of the battery pack and save manpower. It is understandable that the multiple guide devices 23 can be arranged at equal intervals or unequal intervals, and the specific arrangement can be set as needed according to actual use requirements.

[0038] In some embodiments, the battery pack bracket further includes a detachable connector, and a mounting hole 4 is provided on the mounting plate 22, wherein the detachable connector is connected to the bracket body 1 through the mounting hole 4, so that the movable bracket 2 can be detachably connected to the bracket body 1. The split battery pack bracket designed in the above-mentioned setting method can realize the split installation of the movable bracket 2 and the bracket body 1.

[0039] In some embodiments, the detachable connector includes a threaded connector. Furthermore, the threaded connector includes a bolt, and the mounting hole 4 includes a threaded hole. In the present disclosure, a threaded connector is connected to the bracket body 1 through a threaded hole, thereby realizing a detachable connection between the movable bracket 2 and the bracket body 1, so that the movable bracket 2 is detachable, which significantly increases the practicality of the battery pack bracket. On the other hand, the above arrangement avoids the problem of the movable bracket 2 being welded to the bracket body 1, resulting in thermal deformation of the structural beam of the bracket body 1. It can be understood that the detachable connector includes but is not limited to a threaded connector, and can also be a snap or the like.

[0040] In some embodiments, there are multiple detachable connectors, and a plurality of mounting holes 4 are provided on the mounting plate 22 , wherein the multiple detachable connectors and the multiple mounting holes 4 are connected to the bracket body 1 correspondingly.

[0041] refer to Figure 3 In some embodiments, the battery pack bracket further includes a limiting plate 5. The limiting plate 5 is disposed on the movable bracket 2, and the limiting plate 5 is used to limit the position of the battery pack.

[0042] In some embodiments, the battery pack bracket further includes a guide positioning member 6, which is disposed on the limiting plate 5, and is used to position the battery pack.

[0043] In some embodiments, the guide positioning member 6 comprises a stainless steel internally threaded round head cylindrical pin.

[0044] In some embodiments, the battery pack bracket further includes a liquid cooling pipe fixing bracket 7. The liquid cooling pipe fixing bracket 7 is arranged on the movable bracket 2, and the liquid cooling pipe fixing bracket 7 is used to fix the liquid cooling pipe of the battery pack. Through the above arrangement, the liquid cooling pipe of the battery pack can be effectively fixed by the movable bracket 2 to ensure the working reliability of the battery pack.

[0045] In some embodiments, the bottom bracket 3 is welded to the bracket body 1 by a welding process. The welding process can ensure the reliability of the connection between the bottom bracket 3 and the bracket body 1, thereby ensuring reliable support for the movable bracket 2.

[0046] refer to Figure 4 In some embodiments, a positioning hole 31 is provided on the base 3, wherein the base 3 is welded after a positioning tool is inserted into the positioning hole 31 for positioning.

[0047] Specifically, 2*20mm positioning holes 31 are designed on the bottom bracket 3 and the frame body 1 respectively. The positioning holes 31 are cut by laser, and the processing error is less than 0.1mm. When welding, the tool is inserted into the positioning hole 31 and then welded. The above design significantly improves the welding positioning accuracy of the bottom bracket 3, which can effectively prevent the tilting and warping problems of the battery pack after installation.

[0048] The split battery pack bracket disclosed in the present invention is a bilaterally symmetrical part, and uses movable brackets 2 placed on both sides of the battery rack to jointly carry the battery pack. The frame body 1 includes a welded bottom bracket 3 and a movable bracket 2. The bottom bracket 3 mainly plays the role of supporting and positioning the movable bracket 2. In the present disclosure, only the bottom bracket 3 and the frame body 1 need to be welded, thereby reducing the overall welding amount of the bracket and reducing the influence of welding thermal deformation on the bracket frame. The movable bracket 2 mainly plays the role of carrying and fixing the battery pack. Its X-axis direction is connected to the battery rack by bolts, and the Y-axis direction is supported by the bottom bracket 3 to ensure the bearing strength and provide auxiliary positioning, and it has the advantage of easy disassembly. Compared with the traditional fixed bracket, the bracket disclosed in the present invention has higher flexibility and convenience, and reduces the difficulty and cost of installation and maintenance. It can be understood that the X-axis direction of the movable bracket 2 is parallel to its length direction, and the Y-axis direction is perpendicular to its length direction.

[0049] It is to be understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present disclosure, but the present disclosure is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and substance of the present disclosure, and these modifications and improvements are also considered to be within the scope of protection of the present disclosure.

Claims

1. A liquid-cooled battery pack bracket for energy storage, characterized in that: The battery pack bracket includes a frame body, a movable bracket and a bottom bracket; the movable bracket is arranged on the frame body for supporting the battery pack; the bottom bracket is arranged on the frame body for supporting the movable bracket; The movable bracket includes a supporting plate, a mounting plate and a guiding device; the mounting plate is connected to the frame body; the supporting plate is connected to the mounting plate for supporting the battery pack; the guiding device is arranged on the mounting plate for providing guidance for the disassembly of the battery pack.

2. A liquid-cooled battery pack bracket for energy storage according to claim 1, characterized in that: The guiding inclination angle of the guiding device is 30°.

3. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: There are multiple guide devices, and the multiple guide devices are arranged at intervals along the length direction of the mounting plate.

4. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: Also includes: A detachable connecting piece; a mounting hole is provided on the mounting plate; wherein the detachable connecting piece is detachably connected to the frame body through the mounting hole.

5. The liquid-cooled battery pack bracket for energy storage according to claim 4, characterized in that: There are multiple detachable connecting members; a plurality of mounting holes are arranged on the mounting plate; wherein the multiple detachable connecting members and the multiple mounting holes are correspondingly connected to the frame body.

6. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: Also includes: A limiting plate is arranged on the movable bracket, and the limiting plate is used to limit the position of the battery pack.

7. A liquid-cooled battery pack bracket for energy storage according to claim 6, characterized in that: Also includes: A guide positioning member is arranged on the limiting plate, and the guide positioning member is used to position the battery pack.

8. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: Also includes: The liquid cooling pipeline fixing bracket is arranged on the movable bracket, and the liquid cooling pipeline fixing bracket is used to fix the liquid cooling pipeline of the battery pack.

9. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: The base is welded to the frame body by a welding process.

10. A liquid-cooled battery pack bracket for energy storage according to claim 1 or 2, characterized in that: The base is provided with a positioning hole; wherein, after the positioning tool is inserted into the positioning hole for positioning, the base is welded.