A sterilization device for the production of traditional Chinese medicine injections

By introducing a rotary motor, stirring blades, and a cooling tank structure into the sterilization device for the production of traditional Chinese medicine injections, uniform heating and rapid cooling are achieved, solving the problem of slow cooling speed in the sterilization device for the production of traditional Chinese medicine injections, and improving production efficiency and sterilization effect.

CN224441748UActive Publication Date: 2026-07-03HENAN KANGHUA PHARMA
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN KANGHUA PHARMA
Filing Date
2025-05-23
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the existing production process of traditional Chinese medicine injections, the sterilization equipment lacks a rapid cooling function, resulting in slow cooling speed and affecting production efficiency.

Method used

A sterilization tank comprising a rotary motor, a rotary shaft, and stirring blades was designed, which, combined with a steam pipe and a heating chamber, achieves uniform heating; it is equipped with a detection panel, a pressure sensor, and a temperature detector for real-time monitoring and control; the cooling tank contains a condenser, a compressor, and an ultraviolet germicidal lamp to achieve rapid cooling and sterilization.

Benefits of technology

It achieves uniform heating and rapid cooling of the injection solution, enhances sterilization effect, improves production efficiency, and avoids secondary contamination.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224441748U_ABST
    Figure CN224441748U_ABST
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Abstract

This utility model relates to the technical field of traditional Chinese medicine injection production equipment. A sterilization device for producing traditional Chinese medicine injections includes a sterilization tank, a heating box fixedly mounted on the side of the sterilization tank, multiple sets of heating wires fixedly installed on the bottom inner side of the heating box, a water supply pipe fixedly connected to the side of the heating box, and a steam pipe fixedly connected to the top of the heating box. The top of the steam pipe is fixedly connected to the side of the sterilization tank. The advantages are: the rotating motor can form a uniform heat flow circulation within the tank, ensuring uniform heating of the injection, promoting full contact between steam and the injection, and enhancing the sterilization effect; the detection panel monitors the temperature and pressure inside the sterilization tank in real time, achieving precise control of temperature and pressure; the ultraviolet germicidal lamp can sterilize the cooling tank; and the use of a circulation pipe and stirring blades enables efficient heat exchange with the sterilized injection, achieving rapid cooling and improving the production efficiency of the injection.
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Description

Technical Field

[0001] This utility model relates to the technical field of traditional Chinese medicine injection production equipment, specifically a sterilization device for the production of traditional Chinese medicine injections. Background Technology

[0002] Traditional Chinese medicine (TCM) injections are sterile solutions, emulsions, or suspensions prepared by extracting effective substances from medicinal herbs using modern scientific technologies and methods, guided by TCM theory. Sterilization is a crucial step in the production of TCM injections, aiming to kill microorganisms and ensure the safety and quality stability of the drug. Common sterilization methods for TCM injections include autoclaving. However, this involves prolonged high-pressure heating, resulting in high temperatures. Existing sterilization equipment lacks rapid cooling capabilities, requiring the injections to be placed in sterilization containers or other storage tanks for extended periods of cooling, which is slow and affects production efficiency. Therefore, this invention proposes a sterilization device for the production of TCM injections to address these problems. Utility Model Content

[0003] The purpose of this invention is to provide a sterilization device for the production of traditional Chinese medicine injections, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a sterilization device for the production of traditional Chinese medicine injections, comprising...

[0005] A sterilization tank, wherein a heating box is fixedly installed on the side of the sterilization tank, multiple sets of heating wires are fixedly installed on the bottom inner side of the heating box, a water supply pipe is fixedly connected to the side of the heating box, and a steam pipe is fixedly connected to the top of the heating box, with the top of the steam pipe fixedly connected to the side of the sterilization tank.

[0006] Preferably, the sterilization tank has a liquid inlet at the top, a rotary motor is fixedly installed at the bottom inside the sterilization tank, a rotary shaft is fixedly connected to the output end of the rotary motor, and multiple sets of stirring blades are fixedly connected to the side of the rotary shaft. A detection panel is fixedly installed on the side of the sterilization tank, and a pressure sensor and a temperature detector are fixedly installed on the side of the detection panel. The sensor probes of the pressure sensor and the temperature detector are located inside the sterilization tank.

[0007] Preferably, a discharge pipe is fixedly connected to the side of the sterilization tank, and a first solenoid valve is fixedly installed on the side of the discharge pipe. A cooling tank is fixedly connected to the end of the discharge pipe away from the sterilization tank.

[0008] Preferably, the top of the cooling tank is provided with a vent hole, and a dustproof net is fixedly installed at the bottom of the vent hole. A cooling fan is fixedly installed on the side of the vent hole, and a liquid outlet is provided on the side of the cooling tank.

[0009] Preferably, a condenser and a compressor are fixedly installed on the inner bottom of the cooling tank, and the condenser and the compressor are connected by a pipe. A circulation pipe is fixedly installed on the top of the condenser and the compressor, and an ultraviolet germicidal lamp is fixedly installed on the top of the cooling tank.

[0010] Compared with existing technologies, the beneficial effects of this invention are as follows: A uniform heat flow circulation can be formed within the chamber through a rotating motor, rotating shaft, and stirring blades, ensuring uniform heating of the injection solution, promoting full contact between steam and the injection solution, and enhancing the sterilization effect. The temperature and pressure within the sterilization chamber are monitored in real time through a detection panel, pressure sensor, and temperature detector. The sensors transmit the collected data to the detection panel, which automatically adjusts the working status of the heating system and steam generation system according to preset sterilization process parameters, achieving precise control of temperature and pressure. Through the structural design of the circulation pipe, condenser, compressor, ultraviolet germicidal lamp, and cooling fan, when the cooling tank is idle, the ultraviolet germicidal lamp can be turned on to kill any bacteria present in the cooling tank. The circulation pipe and stirring blade design enable heat exchange with the sterilized injection solution, achieving rapid cooling and improving the production efficiency of the injection solution. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the internal structure of the sterilization tank of this utility model;

[0013] Figure 3 This is a schematic cross-sectional view of the cooling tank structure of this utility model.

[0014] In the diagram: 1. Sterilization tank; 2. Heating chamber; 3. Heating wire; 4. Water inlet pipe; 5. Steam pipe; 6. Liquid inlet; 7. Rotary motor; 8. Rotary shaft; 9. Stirring blades; 10. Detection panel; 11. Pressure sensor; 12. Temperature detector; 13. Discharge pipe; 14. First solenoid valve; 15. Cooling tank; 16. Vent; 17. Dustproof net; 18. Cooling fan; 19. Liquid outlet; 20. Condenser; 21. Compressor; 22. Circulation pipe; 23. Ultraviolet germicidal lamp. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0016] Please see Figures 1 to 3 This utility model provides a technical solution: a sterilization device for the production of traditional Chinese medicine injections, comprising...

[0017] The sterilization tank 1 has a heating chamber 2 fixedly mounted on its side. Multiple heating wires 3 are fixedly installed on the bottom inner side of the heating chamber 2. A water inlet pipe 4 is fixedly connected to the side of the heating chamber 2. A steam pipe 5 is fixedly connected to the top of the heating chamber 2, and the top of the steam pipe 5 is fixedly connected to the side of the sterilization tank 1. A liquid inlet 6 is provided on the top of the sterilization tank 1. A rotary motor 7 is fixedly mounted on the bottom inner side of the sterilization tank 1. A rotating shaft 8 is fixedly connected to the output end of the rotary motor 7, and multiple stirring blades 9 are fixedly connected to the side of the rotating shaft 8. The rotary motor 7, rotating shaft 8, and stirring blades 9 can form a uniform heat flow circulation within the tank, ensuring uniform heating of the injection solution, promoting sufficient contact between steam and the injection solution, and enhancing the sterilization effect.

[0018] A detection panel 10 is fixedly installed on the side of the sterilization tank 1. A pressure sensor 11 and a temperature detector 12 are fixedly installed on the side of the detection panel 10. The sensor probes of the pressure sensor 11 and the temperature detector 12 are located inside the sterilization tank 1. The detection panel 10, the pressure sensor 11, and the temperature detector 12 monitor the temperature and pressure inside the sterilization chamber in real time. The sensors transmit the collected data to the detection panel 10. The detection panel 10 automatically adjusts the working status of the heating system and the steam generation system according to the preset sterilization process parameters to achieve precise control of temperature and pressure.

[0019] A discharge pipe 13 is fixedly connected to the side of the sterilization tank 1, and a first solenoid valve 14 is fixedly installed on the side of the discharge pipe 13. A cooling tank 15 is fixedly connected to the end of the discharge pipe 13 away from the sterilization tank 1.

[0020] The cooling tank 15 has a vent 16 on its top, and a dustproof net 17 is fixedly installed at the bottom of the vent 16. A cooling fan 18 is fixedly installed on the side of the vent 16. A liquid outlet 19 is opened on the side of the cooling tank 15. A condenser 20 and a compressor 21 are fixedly installed on the bottom inner side of the cooling tank 15, and the condenser 20 and the compressor 21 are connected by a pipe. A circulation pipe 22 is fixedly installed on the top of the condenser 20 and the compressor 21. An ultraviolet germicidal lamp 23 is fixedly installed on the top of the cooling tank 15. When the cooling tank 15 is idle, the ultraviolet germicidal lamp can be turned on to kill the bacteria present in the cooling tank 15. The design of the circulation pipe 22 and the stirring fan blade 9 can achieve efficient heat exchange for the sterilized injection liquid, achieve rapid cooling effect, and improve the production efficiency of the injection liquid.

[0021] In practical use: First, according to the type of traditional Chinese medicine injection, the sterilization process parameters are preset on the detection panel 10. Then, the water supply pipe 4 is used to fill the heating box 2 with water, and the traditional Chinese medicine injection is injected into the sterilization tank 1 through the liquid inlet 6. Then, the heating wire 3 is activated to heat the solution, and the high-temperature steam produced is injected into the sterilization tank 1 through the steam pipe 5. Then, the rotary motor 7 is activated, and the rotary shaft 8 and the stirring fan blade 9 rotate synchronously to ensure that the injection solution is heated evenly. During this process, the working state of the heating box 2 and the steam flow is automatically adjusted through the detection panel 10, the pressure sensor 11, and the temperature detector 12 to achieve precise control of temperature and pressure. Finally, the sterilized injection solution flows into the cooling tank 15 through the first solenoid valve 14 and the discharge pipe 13. The injection solution contacts the circulation pipe 22 to exchange heat, achieving a rapid cooling effect. When the cooling tank 15 is idle, the ultraviolet sterilization lamp is turned on to kill the bacteria present in the cooling tank 15 and prevent the injection solution from being contaminated.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sterilization device for the production of traditional Chinese medicine injections, characterized in that: The device includes a sterilization tank (1), a heating box (2) is fixedly installed on the side of the sterilization tank (1), a number of heating wires (3) are fixedly installed on the bottom inner side of the heating box (2), a water supply pipe (4) is fixedly connected to the side of the heating box (2), and a steam pipe (5) is fixedly connected to the top of the heating box (2). The top of the steam pipe (5) is fixedly connected to the side of the sterilization tank (1).

2. The sterilization device for traditional Chinese medicine injection production according to claim 1, characterized in that: The sterilization tank (1) has a liquid inlet (6) at the top. A rotary motor (7) is fixedly installed at the bottom of the inner side of the sterilization tank (1). A rotating shaft (8) is fixedly connected to the output end of the rotary motor (7). Multiple sets of stirring blades (9) are fixedly connected to the side of the rotating shaft (8). A detection panel (10) is fixedly installed on the side of the sterilization tank (1). A pressure sensor (11) and a temperature detector (12) are fixedly installed on the side of the detection panel (10). The sensor probes of the pressure sensor (11) and the temperature detector (12) are located inside the sterilization tank (1).

3. The sterilization device for traditional Chinese medicine injection production according to claim 1, characterized in that: A discharge pipe (13) is fixedly connected to the side of the sterilization tank (1), and a first solenoid valve (14) is fixedly installed on the side of the discharge pipe (13). A cooling tank (15) is fixedly connected to the end of the discharge pipe (13) away from the sterilization tank (1).

4. The sterilization device for traditional Chinese medicine injection production according to claim 3, characterized in that: The cooling tank (15) has a vent hole (16) at the top and a dustproof net (17) fixedly installed at the bottom of the vent hole (16). A cooling fan (18) is fixedly installed on the side of the vent hole (16), and a liquid outlet (19) is opened on the side of the cooling tank (15).

5. The sterilization device for traditional Chinese medicine injection production according to claim 3, characterized in that: A condenser (20) and a compressor (21) are fixedly installed on the inner bottom of the cooling tank (15), and the condenser (20) and the compressor (21) are connected by a pipe. A circulation pipe (22) is fixedly installed on the top of the condenser (20) and the compressor (21), and an ultraviolet germicidal lamp (23) is fixedly installed on the top of the cooling tank (15).