Multifunctional glass processing all-in-one machine

Abstract

The utility model belongs to glass processing technical field discloses a kind of multifunctional glass processing all-in-one machine, including machine frame, the top of machine frame has integrally-formed workstation;Cross slide rail, cross slide rail is high-precision linear slide rail structure, cross slide rail is installed on workstation;Z-axis mechanism, Z-axis mechanism includes vertical rod installed on the slider in cross slide rail, the top of vertical rod is installed with Z-axis platform, Z-axis platform is connected with functional device by rotating fastening structure, functional device includes but is not limited to cutting device, edge grinding device, drilling device, workstation is vacuum adsorption type workstation, the inside of workstation has vacuum cavity, the top wall of vacuum cavity is opened with adsorption hole that is rectangular array arrangement.This utility model integrates cutting, edging and drilling process into single equipment by multi-module integrated design, can solve the problem of traditional multi-machine cooperation transfer loss and space waste, can significantly improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, and in particular to a multifunctional integrated glass processing machine. Background Technology

[0002] The multi-functional glass processing integrated machine is an automated equipment that integrates multiple glass processing functions. It aims to complete processes such as cutting, edging, drilling, and cleaning through a single platform, achieving efficient and precise glass processing production.

[0003] Traditional glass processing equipment typically has a single function, such as cutting machines, edging machines, and drilling machines, which operate independently, resulting in low processing efficiency, large equipment footprint, and easy breakage or scratches when glass is transferred between different processes. Although there are some combined glass processing equipment in the existing technology, most of them have complex structures, inconvenient function switching, and difficulty in achieving high-precision multi-process integrated processing. Therefore, we propose a multi-functional integrated glass processing machine. Utility Model Content

[0004] In view of the problems of existing glass processing integrated machines, such as complex structure, inconvenient function switching, and difficulty in achieving high-precision multi-process integrated processing, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A multi-functional glass processing integrated machine includes a frame, the top of which has an integrally formed worktable;

[0007] A cross slide rail, which is a high-precision linear slide rail structure, is mounted on the worktable;

[0008] The Z-axis mechanism includes a vertical rod mounted on a slider inside the cross slide rail. A Z-axis platform is mounted on the top of the vertical rod. The Z-axis platform is connected to a functional device via a rotation fastening structure. The functional device includes, but is not limited to, a cutting device, an edge grinding device, and a drilling device.

[0009] As a technical solution of the multifunctional glass processing integrated machine of this utility model, the worktable is a vacuum adsorption type worktable, the worktable has a vacuum cavity inside, the top wall of the vacuum cavity is provided with adsorption holes arranged in a rectangular array, the machine frame is equipped with a vacuum generating structure, and the vacuum generating structure is connected to the vacuum cavity.

[0010] As a technical solution of the multifunctional glass processing integrated machine of this utility model, the vacuum generating structure includes a vacuum pump installed in the machine frame, a connecting pipe connected between the input end of the vacuum pump and the vacuum chamber, an exhaust pipe connected to the output end of the vacuum pump, and the exhaust pipe passes through the machine frame and extends outward.

[0011] As a technical solution of the multifunctional glass processing integrated machine of this utility model, the bottom of the machine frame is equipped with four support legs, and the support legs are provided with elongated oval fixing holes for fixing.

[0012] As a technical solution of the multifunctional glass processing integrated machine of this utility model, the X-axis positioning accuracy of the cross slide rail is not less than ±0.01mm, and the Y-axis positioning accuracy of the cross slide rail is not less than ±0.005mm.

[0013] As a technical solution of the multifunctional glass processing integrated machine of this utility model, the rotating fastening structure includes a rotating shaft that is rotatably mounted on the Z-axis platform via a bearing, an assembly cylinder is mounted on the rotating shaft, and the outer surface of the assembly cylinder is threadedly connected with hand-tightened bolts arranged in a circumferential array.

[0014] As a technical solution of the multifunctional glass processing integrated machine of this utility model, it further includes a PLC controller installed on one side of the machine frame. The PLC controller is electrically connected to the vacuum pump and the functional device through a cable, and the PLC controller integrates a human-machine interface.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects:

[0016] 1. This utility model integrates cutting, edge grinding and drilling processes into a single machine through a multi-module integrated design, which can solve the problems of transfer loss and space waste in traditional multi-machine collaboration and significantly improve processing efficiency.

[0017] 2. This utility model, through the synergistic effect of vacuum adsorption, precision slide rail and automatic control, enables the equipment to simultaneously meet the processing accuracy of ±0.01mm and the requirements of flexible production, and is especially suitable for high-end manufacturing scenarios of customized glass products. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0020] Figure 2 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0021] Figure 3 This is a side view of the structure of this utility model.

[0022] Figure 4 This is a cross-sectional structural diagram of the present invention.

[0023] Explanation of reference numerals in the attached figures:

[0024] In the diagram: 1. Machine frame; 101. Worktable; 102. Vacuum chamber; 103. Adsorption hole; 104. Support leg; 105. Oval fixing hole; 2. Vacuum pump; 3. Connecting pipe; 4. Exhaust pipe; 5. Cross slide rail; 6. Vertical rod; 7. Z-axis platform; 8. Rotary shaft; 9. Assembly cylinder; 10. Hand-tightening bolt; 11. PLC controller; 1101. Human-machine interface. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Reference Figures 1-4 A multi-functional glass processing integrated machine is provided. This multi-functional glass processing integrated machine includes a frame 1, which is made of high-strength aluminum alloy frame, and the top of the frame 1 has an integrally formed worktable 101.

[0027] Cross slide rail 5 is a high-precision linear slide rail structure and is mounted on the worktable 101.

[0028] The Z-axis mechanism includes a vertical rod 6 mounted on a slider inside the cross slide rail 5. A Z-axis platform 7 is mounted on the top of the vertical rod 6. The Z-axis platform 7 is connected to functional devices via a rotation fastening structure. The functional devices include, but are not limited to, a cutting device, an edge grinding device, and a drilling device. In application, by integrating the cross slide rail 5, the Z-axis platform 7, and the switchable functional devices (cutting / edge grinding / drilling), multi-process centralized processing is achieved, avoiding the glass transfer risks caused by the dispersed operation of traditional equipment, while also reducing the equipment's floor space.

[0029] Reference Figure 4The worktable 101 is a vacuum adsorption type worktable. The worktable 101 has a vacuum chamber 102 inside. The top wall of the vacuum chamber 102 has adsorption holes 103 arranged in a rectangular array. A vacuum generating structure is installed in the frame 1 and is connected to the vacuum chamber 102. The vacuum generating structure includes a vacuum pump 2 (using an oil-free vortex pump with an ultimate vacuum of -90kPa) installed in the frame 1. A connecting pipe 3 is installed between the input end of the vacuum pump 2 and the vacuum chamber 102. A force sensor is built into the connecting pipe 3 to provide real-time feedback on the adsorption status to the PLC controller 11. An exhaust pipe 4 is installed at the output end of the vacuum pump 2. The exhaust pipe 4 passes through the frame 1 and extends outward. In application, the vacuum chamber 102 and the adsorption holes 103 work together with the vacuum pump 2 to stably fix the glass workpiece and prevent displacement or vibration during processing. It is especially suitable for precision processing of large-area thin glass. At the same time, the outward design of the exhaust pipe 4 can optimize the internal space layout of the equipment.

[0030] Reference Figure 1 and Figure 3 The bottom of the frame 1 is equipped with four support legs 104 (designed with rubber shock-absorbing pads and adjustable bolts), and the support legs 104 are provided with elongated oval fixing holes 105 for fixing. In application, the elongated oval fixing holes 105 enhance the adaptability of equipment installation. In conjunction with the support leg 104 structure, the level of the frame 1 can be adjusted to ensure the mechanical stability during high-precision processing.

[0031] Reference Figure 1 , Figure 3 as well as Figure 4 The X-axis positioning accuracy of the cross slide rail 5 is not less than ±0.01mm, and the Y-axis positioning accuracy is not less than ±0.005mm. In application, the ultra-precision positioning of the X / Y axes (±0.01mm and ±0.005mm) meets the high requirements of glass processing for dimensional tolerances and reduces the scrap rate caused by equipment errors.

[0032] Reference Figure 1 and Figure 2 The rotary fastening structure includes a rotating shaft 8 that is rotatably mounted on the Z-axis platform 7 via a bearing. An assembly cylinder 9 is mounted on the rotating shaft 8. The outer surface of the assembly cylinder 9 is threadedly connected to hand-tightening bolts 10 arranged in a circumferential array. In application, the threaded engagement between the assembly cylinder 9 and the hand-tightening bolts 10 enables the rapid assembly and disassembly of functional devices, simplifies process switching operations, and improves equipment utilization.

[0033] Reference Figure 1It also includes a PLC controller 11 installed on one side of the frame 1. The PLC controller 11 is electrically connected to the vacuum pump 2 and functional devices via cables. The PLC controller 11 integrates a human-machine interface 1101. The human-machine interface 1101 supports graphical programming, presets parameter templates such as cutting paths and grinding angles, and can store 20 sets of processing programs. In application, the PLC controller 11 and the human-machine interface 1101 are integrated to support parameter preset and automated process control, reduce operation complexity and improve processing consistency.

[0034] The working principle of this utility model is as follows: Equipment initialization: Adjust the equipment level by using the support leg 104, fix it to the ground with bolts, and then start the PLC controller 11. Select the processing mode (such as cutting) on ​​the human-machine interface 1101.

[0035] Workpiece clamping: Place the glass on the worktable 101, start the vacuum pump 2, and the suction hole 103 will be fixed in a short time. At the same time, the human-machine interface 1101 will display that the vacuum pressure has reached the standard and then proceed to the next step.

[0036] Functional module installation: Rotate the hand-tightening bolt 10 to the unlocked position, remove the current functional module (such as the edge grinding head), then insert the cutting device into the assembly cylinder 9, rotate the hand-tightening bolt 10 to lock it, and the PLC controller 11 will automatically identify the module type;

[0037] Processing parameter settings: Input glass thickness and cutting length parameters, or call up historical programs, and then the cross slide rail 5 will automatically calibrate the origin, and the Z-axis platform 7 will adjust the initial height according to the thickness;

[0038] Processing: Start the equipment. The equipment will run along the preset path and the progress will be displayed in real time. After processing is completed, vacuum pump 2 will automatically release. Remove the workpiece and clean up the debris.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A multi-functional glass processing integrated machine, characterized in that: include: The frame (1) has an integrally formed worktable (101) on its top; A cross slide rail (5) is a high-precision linear slide rail structure, and the cross slide rail (5) is installed on the worktable (101); The Z-axis mechanism includes a vertical rod (6) mounted on a slider inside the cross slide rail (5). A Z-axis platform (7) is mounted on the top of the vertical rod (6). The Z-axis platform (7) is connected to a functional device via a rotation fastening structure. The functional device includes, but is not limited to, a cutting device, an edge grinding device, and a drilling device.

2. The multi-functional glass processing integrated machine according to claim 1, characterized in that: The worktable (101) is a vacuum adsorption type worktable. The worktable (101) has a vacuum chamber (102) inside. The top wall of the vacuum chamber (102) is provided with adsorption holes (103) arranged in a rectangular array. A vacuum generating structure is installed in the frame (1), and the vacuum generating structure is connected to the vacuum chamber (102).

3. The multi-functional glass processing integrated machine according to claim 2, characterized in that: The vacuum generating structure includes a vacuum pump (2) installed in the frame (1). A connecting pipe (3) is installed between the input end of the vacuum pump (2) and the vacuum chamber (102). An exhaust pipe (4) is installed at the output end of the vacuum pump (2). The exhaust pipe (4) passes through the frame (1) and extends outward.

4. The multi-functional glass processing integrated machine according to claim 1, characterized in that: The bottom of the frame (1) is equipped with four support legs (104), and the support legs (104) are provided with elongated oval fixing holes (105) for fixing.

5. The multi-functional glass processing integrated machine according to claim 1, characterized in that: The X-axis positioning accuracy of the cross slide rail (5) is not less than ±0.01mm, and the Y-axis positioning accuracy of the cross slide rail (5) is not less than ±0.005mm.

6. The multi-functional glass processing integrated machine according to claim 1, characterized in that: The rotary fastening structure includes a rotating shaft (8) rotatably mounted on the Z-axis platform (7) via a bearing. An assembly cylinder (9) is mounted on the rotating shaft (8), and the outer surface of the assembly cylinder (9) is threadedly connected with hand-tightening bolts (10) arranged in a circumferential array.

7. The multifunctional glass processing integrated machine according to claim 3, characterized in that: It also includes a PLC controller (11) installed on one side of the frame (1), the PLC controller (11) being electrically connected to the vacuum pump (2) and the functional device via cables, and the PLC controller (11) integrating a human-machine interface (1101).

Images