An atomization assembly and electronic cigarette thereof
Patent Information
- Application Number
- CN202522144103.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-10
AI Technical Summary
两种材料各有优缺点;其中多孔陶瓷有结构强度较好,易于组装等优点,但是其微孔大小不一,微孔大小分布不可控等因素造成其实际应用存在诸多缺陷
[0011]本实用新型在致密的玻璃片或者陶瓷片上通过激光诱导蚀刻形成多个微米级微孔,利用微孔作为导液通道,再通过平面金属片经过蚀刻或者冲压、激光等技术形成具有加热线路的发热片,再将发热片贴合在具有微孔的玻璃片上,利用玻璃片上的微孔来导液,发热片来加热雾化。本实用新型的雾化组件.微孔大小可控,可根据不同雾化液选用不同大小微孔片,稳定可靠。相比传统的储油棉和多孔陶瓷,口感更加纯净。雾化组件具备一定强度和尺寸精度,组装简单方便可靠。雾化组件通过发热片的连接部可以任意角度弯折,类似折叠屏的原理。发热片采用金属材质,在玻璃片作为支撑后,相对于棉类雾化芯可以采用更薄发热片,可以支持更小功率。发热片折弯成双片,雾化蒸汽竖向气道,双面加热雾化,口感和雾化量都会优于横向放置和单面加热的结构。发热片和微孔玻璃片都是平面结构,可以通过阵列方式大批量生产后切割成单独的个体,生产效率高,尺寸精度高。
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Figure CN224734742U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic cigarette technology, and specifically to an atomizing component and its electronic cigarette. Background Technology
[0002] Electronic atomization technology involves heating a liquid substance to its boiling point to produce vapor, which then mixes with air to form an aerosol. Atomizing components typically consist of a heating element and a liquid conductor. The heating element generates heat when electricity is applied, while the liquid conductor conducts the liquid. Currently, electronic atomization is primarily used in the e-cigarette industry; however, with the development of this technology, its applications extend beyond e-cigarettes, encompassing medical, beauty, and daily necessities fields such as steam beauty devices and home humidifiers, demonstrating a wide range of applications. Currently, the industry mainly uses porous ceramics and liquid-conducting cotton as the liquid-conducting materials. Both materials have their advantages and disadvantages. Porous ceramics offer advantages such as good structural strength and ease of assembly, but their inconsistent micropore size and uncontrollable micropore size distribution lead to numerous shortcomings in practical applications. Liquid-conducting cotton is currently the most widely used material in the e-cigarette industry, but it has low temperature resistance, is prone to shrinkage and carbonization, and its microporous structure is affected by compression, resulting in uncontrollable oil conduction rates. Furthermore, its consistency is poor during mass production, and it is significantly affected by process factors. Utility Model Content
[0003] The technical problem solved by this utility model is to provide an atomizing component and its electronic cigarette; the liquid guiding structure of the atomizing component is controllable, simple, stable and reliable.
[0004] The technical solution of this utility model to solve the above-mentioned technical problems is:
[0005] The atomizing component includes a liquid guiding sheet and a heating sheet; the liquid guiding sheet is a sheet-like body with multiple micropores; the heating sheet has multiple mesh-like parts, which are connected by connecting parts; the connecting parts are bent so that the mesh-like parts are opposite to each other; the liquid guiding sheet is attached to the outside of the mesh-like parts and corresponds to the micropore area of the liquid guiding sheet.
[0006] The heating element has two mesh sections, which are parallel to each other after the connecting part is bent.
[0007] The heating element has four mesh sections, and the connecting part is bent to form two relatively parallel planes, with two mesh sections on each plane.
[0008] The micropores are provided in the mesh section; the micropore diameter range is 1-100um, preferably 3-20um.
[0009] The electronic cigarette also includes an oil tank and a silicone base; the atomizing component is inserted into the silicone base; the silicone base is set in the oil tank; the side of the silicone base is provided with an oil inlet corresponding to the micropores of the liquid guiding plate, and the e-liquid in the oil tank can seep into the mesh part of the heating element through the oil inlet and the micropores.
[0010] The silicone seat has an axial groove extending downwards from the top; the atomizing component is axially inserted into the groove.
[0011] This invention utilizes laser-induced etching to create multiple micron-sized micropores on a dense glass or ceramic sheet, employing these micropores as liquid channels. A heating element with heating circuitry is then formed on a planar metal sheet using etching, stamping, or laser techniques. This heating element is then attached to the microporous glass sheet, using the micropores to guide the liquid and the heating element to atomize the vapor. The micropore size of this atomizing component is controllable, allowing for the selection of different pore sizes based on different atomizing liquids, ensuring stability and reliability. Compared to traditional oil-retaining cotton and porous ceramics, the flavor is purer. The atomizing component possesses a certain strength and dimensional accuracy, and is simple, convenient, and reliable to assemble. The atomizing component can be bent at any angle through the heating element's connection point, similar to the principle of a folding screen. The heating element is made of metal, and with the glass sheet as support, a thinner heating element can be used compared to cotton-based atomizing cores, supporting lower power. The heating element is bent into a double-sided structure, with vertical airflow for atomized vapor, resulting in superior flavor and atomization volume compared to horizontal placement and single-sided heating structures. Both the heating element and the microporous glass sheet are planar structures, which can be mass-produced in an array and then cut into individual units, resulting in high production efficiency and high dimensional accuracy. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings:
[0013] Figure 1 This is a perspective view of the liquid guiding sheet 1 of this utility model;
[0014] Figure 2 This is a three-dimensional view of the heating element 2 of this utility model;
[0015] Figure 3 This is one of the three-dimensional views of the assembled liquid-conducting sheet 1 and heating element 2 of this utility model;
[0016] Figure 4 This is one of the exploded perspective views of the liquid-conducting sheet 1 and the heating element 2 of this utility model;
[0017] Figure 5 This is one of the three-dimensional views of the atomizing component of this utility model;
[0018] Figure 6 This is a perspective view of the silicone base 4 of this utility model;
[0019] Figure 7This is an exploded perspective view of the atomizing component and silicone base 4 of this utility model;
[0020] Figure 8 This is a perspective view of the atomizing component and silicone base of this utility model;
[0021] Figure 9 This is a sectional view of the atomizing component and silicone base of this utility model;
[0022] Figure 10 This is a partial cross-sectional view of the electronic cigarette of this utility model;
[0023] Figure 11 This is the second exploded perspective view of the liquid guiding sheet 1 and the heating element 2 of this utility model;
[0024] Figure 12 This is the second perspective view of the atomizing component of this utility model;
[0025] Figure 13 This is the second perspective view of the heating element 2 of this utility model;
[0026] Figure 14 This is the third exploded perspective view of the liquid-conducting sheet 1 and the heating element 2 of this utility model;
[0027] Figure 15 This is the third perspective view of the atomizing component of this utility model. Detailed Implementation
[0028] The following embodiments are descriptions of specific implementations of the present utility model. These descriptions are intended to facilitate understanding of the technical solutions of this application by those skilled in the art and are not intended to limit the scope of protection of the technical solutions of the present utility model. All equivalent transformations that can be obtained from the description of the embodiments of the present utility model should be within the scope of protection of the present utility model.
[0029] like Figures 1 to 15 As shown, the atomizing component of this utility model includes a liquid guiding sheet 1 and a heating element 2.
[0030] The liquid guiding sheet 1 can form multiple micropores 11 on a glass substrate. The thickness of the glass substrate is generally between 0.1-3 mm, preferably 0.4-1.0 mm, and the material can be silica glass or borate glass, etc.; or a ceramic substrate can also be used. The substrate material must have characteristics such as high temperature resistance, insulation, and supporting strength. Multiple micron-sized pores are formed on the substrate through processing, with a pore size ranging from 1-100 μm, preferably 3-20 μm. The size of the micropores 11 is not absolute. If the substrate sheet is thicker, the selected pore size needs to be larger, and if the substrate sheet is thinner, it can be smaller. Or, if the viscosity and surface tension of the atomized liquid are different, different thicknesses and micropore sizes can be selected. The micropores 11 can be processed by laser forming or laser-induced etching. The principle is to change the material at the substrate by laser energy, and then remove the part of the material treated by the laser energy by a corresponding etching solution to form micropores. The size of the micropores 11 can be adjusted by adjusting the size of the laser beam. The distribution of micropores can be a regular, linear distribution or an irregular distribution, such as more micropores in the heating area and fewer in other areas, or micropores of different sizes and densities depending on the temperature of the heating area.
[0031] The heating element 2 has multiple mesh-like sections 21, which are connected by connecting sections 22. Specifically, the heating element 2 is a sheet structure with heating circuitry formed from a metal sheet through etching, laser cutting, or stamping. The material is generally made of iron-chromium-aluminum alloy, nickel-based alloy, stainless steel, titanium, or titanium alloy. The sheet thickness is typically between 0.005-0.2 mm. After removing certain areas, the thinner sections of the heating element have higher resistance. When current passes through, heat is generated due to the resistance heating effect; the atomization area typically requires a temperature of 200-300℃.
[0032] The atomizing component of this invention consists of at least two microporous glass substrates and one heating element 2. The glass substrates are spaced apart and connected by a connecting part 22 of the heating element. Micropores 11 are formed on the glass substrates to guide oil, and the glass substrates support the heating element 2 to prevent deformation. The heating element 2 has hollowed-out heating circuits, and the heating element 2 generates heat to atomize the e-liquid seeping from the micropores 11. The heating element 2 connects the two glass substrates. The connection between the heating element 2 and the glass substrates can be achieved by bonding, welding, laser welding, or other methods.
[0033] After the liquid guide plate 1 and the heating element 2 of the atomizing assembly are bonded together, the middle part can be bent and deformed through the connecting part 22 of the heating element 2, so that the heating elements are facing each other. The outer side is the oil inlet surface, and the surface of the heating element that is bonded to the microporous glass sheet is the atomizing surface. The heating areas of the heating elements 2 are facing each other, and the glass sheets are preferably parallel, but they can also be at a certain angle.
[0034] like Figures 11 to 15As shown, the atomizing component can be composed of different numbers of heating elements 2, or it can be bent by the connecting part 22 to form different shapes of atomizing components.
[0035] See Figure 10 As shown, the electronic cigarette of this utility model also includes an oil tank 3 and a silicone seat 4. An axial groove 41 is formed in the center of the silicone seat 4, extending downwards from the top. The atomizing component is axially inserted into the groove 41. The silicone seat 4 is disposed within the oil tank 3; an oil inlet 42 is provided on the side of the silicone seat 4 corresponding to the micropores 11 of the liquid guiding plate 1, allowing e-liquid in the oil tank 3 to seep into the mesh portion 21 of the heating element 2 through the oil inlet 42 and the micropores 11, thereby forming an oil supply path for the heating element 2.
[0036] The aforementioned sealing seat 4 is made of silicone material, or it can be made of high-temperature resistant plastic, liquid silicone or ceramic through in-mold injection molding.
[0037] After the atomizing component is installed in the sealing seat 4, only the oil inlet surface of the heating element 2 contacts the e-liquid, while the other parts are sealed. The e-liquid passes through the micropores of the glass plate to reach the atomizing surface and is heated into atomized vapor by the heating element 2. When inhaling, air enters from below, is atomized by the heating element 2, and is then drawn out as atomized vapor from the mouthpiece 31 formed at the top of the oil tank 3.
[0038] The structure of the remaining parts of the electronic cigarette of this utility model only needs to be adapted to the aforementioned structure; for those skilled in the art, it can be achieved without creative effort; therefore, it will not be described in detail here.
Claims
1. An atomising assembly characterised in that: The atomizing component includes a liquid guiding sheet and a heating sheet; the liquid guiding sheet is a sheet-like body with multiple micropores; the heating sheet has multiple mesh-like parts, which are connected by connecting parts; the connecting parts are bent so that the mesh-like parts are opposite to each other; the liquid guiding sheet is attached to the outside of the mesh-like parts and corresponds to the micropore area of the liquid guiding sheet.
2. The atomizing component according to claim 1, characterized in that: The heating element has two mesh sections, which are parallel to each other after the connecting part is bent.
3. The atomization assembly of claim 1, wherein: The heating element has four mesh sections, and the connecting part is bent to form two relatively parallel planes, with two mesh sections on each plane.
4. The atomizing assembly of claim 1, 2, or 3, wherein: The micropores are provided in the mesh section; the micropore diameter range is 1-100um, preferably 3-20um.
5. An electronic cigarette using the atomizing component of claim 1, characterized in that: The electronic cigarette also includes an oil tank and a silicone base; the atomizing component is inserted into the silicone base; the silicone base is set in the oil tank; the side of the silicone base is provided with an oil inlet corresponding to the micropores of the liquid guiding plate, and the e-liquid in the oil tank can seep into the mesh part of the heating element through the oil inlet and the micropores.
6. The electronic cigarette according to claim 5, characterized in that: The silicone seat has an axial groove extending downwards from the top; the atomizing component is axially inserted into the groove.