Automatic bag opening and empty bag handling device for bagged powder
By designing an automated bagged powder processing device, using pneumatic system and PLC control, automatic unpacking and pouring of materials are achieved, solving the problems of dust pollution and low efficiency, improving production efficiency and ensuring workers' health.
Patent Information
- Application Number
- CN201811395986.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-11-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2038-11-22
AI Technical Summary
In the prior art, the process of unpacking and pouring bagged powder requires manual operation, resulting in serious dust pollution, affecting workers' health, and unstable material pouring efficiency, and gradually increasing labor costs, which requires automated processing.
An automatic bag opening and pouring and empty bag processing device including a frame, frame, cylinder, guide plate and empty bag processing device is designed. Through the pneumatic system and PLC control, it realizes automatic bag opening and pouring of bagged powder. Collect materials and empty bags, and use parts such as guide plates, bottom knives, side knives and bag grab cylinders to ensure clean and automated processing.
It realizes automatic unpacking and pouring of bagged powder, reduces labor costs, ensures workers' health, improves production efficiency, and effectively reduces dust pollution.
Smart Images

Figure CN109250240B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bagged powder processing, and in particular to a device for automatically opening and emptying bag of bagged powder. Background Art
[0002] At present, flour, chemical powder, cement and other powder materials are mostly packaged in nylon bags. When opening the bags, workers manually open the bags and pour out the materials, which will raise a lot of dust and seriously pollute the environment. Long-term inhalation of these powders will seriously affect the health of workers and cause various respiratory diseases and occupational diseases, and even endanger the lives of workers. On the other hand, whether the powder is completely poured out is very unstable, which depends largely on the workers' technical level and sense of responsibility. Long-term repetitive high-intensity labor can easily make workers tired, thereby greatly reducing production efficiency.
[0003] At the same time, the labor cost of workers is increasing day by day, and the use of automated production equipment can effectively improve production efficiency, and increasing the degree of automation can effectively reduce labor costs; with the development of computer technology, automated equipment is becoming increasingly popular, and its purchase, use and maintenance costs are greatly reduced. Therefore, it is becoming more and more important to realize the automatic opening and unloading of bagged powder. Summary of the invention
[0004] The invention aims at the shortcomings of the prior art and provides a device for automatically opening and emptying bag of bagged powder.
[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions:
[0006] The automatic bag opening and empty bag processing device for bagged powder comprises a frame, a frame body is arranged inside the frame, the frame body comprises a left frame body and a right frame body, a hinge is arranged between the left frame body and the right frame body, a frame body hanger is arranged on the top of the frame, a left connecting rod and a right connecting rod are arranged between the left frame body, the right frame body and the frame body hanger respectively, an inverted emptying cylinder is arranged on the frame body hanger, a push plate is arranged on the cylinder shaft of the emptying cylinder, a push plate is arranged at the bottom of the push plate, and the bottom end of the push rod is connected to the hinge between the left frame body and the right frame body;
[0007] A bottom knife cylinder is horizontally arranged on the frame, a bottom gap is formed between the left frame and the right frame, a bottom knife is arranged on the cylinder shaft of the bottom knife cylinder, and the cylinder shaft of the bottom knife cylinder extends into the bottom gap between the left frame and the right frame;
[0008] A side knife cylinder is vertically placed on the frame, a side gap is formed between the left frame and the right frame, a side knife is arranged on the cylinder shaft of the side knife cylinder, and the cylinder shaft of the side knife cylinder extends into the side gap between the left frame and the right frame;
[0009] The frame is also provided with a side opening, and a material guide plate is provided on the frame, and the material guide plate guides into the side opening of the frame;
[0010] An empty bag processing device is also provided at the bottom of the frame, and the empty bag processing device includes a silo and a bag receiving box. The silo is located below the frame, and a conveyor belt is provided at the opening of the silo. A grid is provided on the conveyor belt, and a baffle is provided between the silo and the bag receiving box. An inverted bag pressing cylinder is provided above the bag receiving box, and a pressing block is provided on the cylinder shaft of the bag pressing cylinder. An inner liner is provided in the bag receiving box.
[0011] Preferably, a placement plate for placing bagged powder is provided at the bottom of the left frame and the bottom of the right frame respectively.
[0012] Preferably, a bag grabbing cylinder is provided on both sides of the bag grabbing cylinder, and the cylinder body of the bag grabbing cylinder is rotatably connected to the frame. A swing frame is also provided on the frame, and the middle part of the swing frame is hinged to the frame. One end of the swing frame is connected to the cylinder shaft of the bag grabbing cylinder, and the other end of the swing frame is provided with a lower grab hook, and a grab hook hole is provided on the placement plate of the frame.
[0013] Preferably, a swing frame is provided on the left side and the right side of the frame, respectively, and a swing frame push rod is connected to the cylinder shaft of the bag grabbing cylinder, and both ends of the swing frame push rod are respectively connected to the swing frame.
[0014] Preferably, the frame hanger includes an upper crossbeam, a lower hanger plate and two side hangers, the upper crossbeam is fixedly connected to the frame, the side hangers are provided with a hinge seat, the left connecting rod and the right connecting rod are respectively hinged on the hinge seats of the side hangers, the push plate is located between the two side hangers, the lower hanger plate is provided with a sliding hole, and the push rod passes through the sliding hole.
[0015] Preferably, the empty bag processing device is provided with a bag collecting box door.
[0016] Preferably, rollers are provided on the material guide plate.
[0017] The present invention has significant technical effects due to the adoption of the above technical scheme: the present invention can realize automatic bag opening and emptying of bagged powder and collection of empty bags, can effectively reduce labor costs, and ensure the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of Example 1.
[0019] Figure 2 It is a schematic diagram of the structure of the rack in Example 1.
[0020] Figure 3 It is a schematic diagram of the automatic bag opening and material discharging structure of bagged powder in Example 1.
[0021] Figure 4It is a schematic diagram of the structure of the empty bag processing device in Example 1.
[0022] Figure 5 This is a front view of Example 1.
[0023] Figure 6 yes Figure 5 Right view of .
[0024] The names of the parts indicated by the numerical labels in the accompanying drawings are as follows: 1-frame hanger, 2-frame, 3-bottom knife cylinder, 4-bin, 5-dumping cylinder, 6-side knife cylinder, 7-guide plate, 8-bag pressing cylinder, 9-push plate, 10-side hanging plate, 11-top rod, 12-lower hanging plate, 13-left connecting rod, 14-bag grabbing cylinder, 15-swing frame, 16-swing frame push rod, 17-placing plate, 18-conveyor belt, 19-bag collecting box, 20-liner, 21-pressing block, 22-right connecting rod, 24-grab hook hole. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0026] Example 1
[0027] Automatic bag opening and empty bag handling device for bagged powder, such as Figure 1 As shown, it includes a frame, and a frame body 2 is provided in the frame, such as Figure 3 As shown, the frame 2 includes a left frame and a right frame, a hinge is provided between the left frame and the right frame, a frame hanger 1 is provided on the top of the frame, a left connecting rod 13 and a right connecting rod 21 are provided between the left frame, the right frame and the frame hanger 1, respectively, an inverted pouring cylinder 5 is provided on the frame hanger, a push plate 9 is provided on the cylinder shaft of the pouring cylinder 5, a push plate 9 is provided at the bottom of the push plate 9, and the bottom end of the push rod 11 is connected to the hinge between the left frame and the right frame;
[0028] like Figure 3 As shown, a horizontally placed bottom knife cylinder 3 is provided on the frame, a bottom gap is formed between the left frame and the right frame, a bottom knife is provided on the cylinder shaft of the bottom knife cylinder 3, and the cylinder shaft of the bottom knife cylinder 3 extends into the bottom gap between the left frame and the right frame;
[0029] like Figure 3 As shown, a side knife cylinder 6 is vertically placed on the frame, a side gap is formed between the left frame and the right frame, a side knife is provided on the cylinder shaft of the side knife cylinder 6, and the cylinder shaft of the side knife cylinder 6 extends into the side gap between the left frame and the right frame;
[0030] The frame 2 is also provided with a side opening, and a material guide plate 7 is provided on the frame, and the material guide plate 7 is guided into the side opening of the frame 2;
[0031] The bottom of the frame 2 is also provided with an empty bag processing device, such as Figure 4 As shown, the empty bag processing device includes a silo 4 and a bag receiving box 19, the silo 4 is located below the frame 2, a conveyor belt 18 is provided at the opening of the silo 4, a grid is provided on the conveyor belt 18, a baffle is provided between the silo 4 and the bag receiving box 19, an inverted bag pressing cylinder 8 is provided above the bag receiving box 19, a pressing block 21 is provided on the cylinder shaft of the bag pressing cylinder 8, an inner liner 20 is provided in the bag receiving box 19, and a bag receiving box door is provided on the empty bag processing device.
[0032] A placement plate 17 for placing bagged powder is provided at the bottom of the left frame and the bottom of the right frame respectively.
[0033] The left and right sides of the frame are also provided with bag grabbing cylinders 14, such as Figure 3 As shown, the cylinder body of the bag grabbing cylinder 14 is rotatably connected to the frame 2, and the frame 2 is also provided with a swing frame 15, the middle part of the swing frame 15 is hinged to the frame 2, one end of the swing frame 15 is connected to the cylinder shaft of the bag grabbing cylinder 14, the other end of the swing frame 15 is provided with a lower grabbing hook, and the placement plate of the frame is provided with a grabbing hook hole 24. The swing frame 15 is constructed as a rocking block mechanism. When pouring, the cylinder shaft of the bag grabbing cylinder 14 extends, so that the lower grabbing hook moves upward, so that the bag is hooked, the powder can fall under the action of gravity, but the bag cannot. After the pouring process is completed, the cylinder shaft of the bag grabbing cylinder 14 is retracted, the grabbing hook moves downward, the powder bag is released, and the empty bag falls.
[0034] Swing frames 15 are respectively provided on both sides of the bag grabbing cylinder 14 , and a swing frame push rod 16 is connected to the cylinder shaft of the bag grabbing cylinder 14 , and both ends of the swing frame push rod 16 are respectively connected to the swing frame 15 .
[0035] In this embodiment, Figure 3 As shown, the hanger of the frame 2 includes an upper crossbeam, a lower hanger plate 12 and two side hangers 10, the upper crossbeam is fixedly connected to the frame, the side hangers 10 are provided with hinge seats, the left connecting rod 13 and the right connecting rod 22 are respectively hinged on the hinge seats of the side hangers 10, the push plate 9 is located between the two side hangers 10, the lower hanger plate 12 is provided with a sliding hole, and the push rod 11 passes through the sliding hole.
[0036] In this embodiment, Figure 2 As shown, rollers are provided on the guide plate 7. The guide plate is set at a certain angle so that the material bag can fall into the frame 2 under the action of gravity. In order to reduce friction and ensure that the material bag slides down, rollers are designed on the guide plate to effectively reduce friction.
[0037] The working principle of this embodiment is as follows: This device uses pneumatic as the main power source, adopts PLC to control the movement of the cylinder, and realizes various actions through the cylinder, realizing various processes such as bag opening, material pouring, and empty bag processing, and ensuring that the material pouring is clean. Bag opening and material pouring action process: the bagged powder uses gravity and inertia to fall into the frame 2 through the material guide plate 7, driving the bag grabbing cylinder 14, and the lower grabbing hook passes through the grabbing hook hole 24 and extends into the frame 2 to hook the material bag. At the same time, the bottom knife cylinder 3 drives the bottom knife to cut the bottom of the bag. After the bottom knife returns to its position, the side knife cylinder 6 moves the side knives on both sides downward to cut the two sides of the packaging bag. After returning to its position, the pouring cylinder 5 is driven, and the push rod 11 pushes the hinge between the left frame and the right frame downward, so that the left frame and the right frame are opened, and the powder falls from between the left frame and the right frame. After the pouring cylinder 5 moves up and down several times, it is ensured that the material is poured cleanly, and the grabbing hook is released, and the empty bag automatically falls on the empty bag processing device.
[0038] The empty bag falls on the conveyor belt of the empty bag processing device. The conveyor belt 18 is provided with a grid to ensure that the powder falls into the silo 4, while the empty bag is on the conveyor belt 18. As the conveyor belt 18 conveys, the powder packaging bag falls into the bag receiving box 19. The silo 4 and the bag receiving box 19 are designed as a whole to ensure that the powder does not fall outside the silo 4 and cause pollution. The silo 4 and the bag receiving box 19 are separated by a baffle, and the upper end of the baffle is at a 45° angle to ensure that the powder remaining on the conveyor belt 18 can slide along the baffle to the silo 4.
[0039] Open the door of the bag collecting box 19 to take out the empty bags. Considering that there is still a lot of dust on the empty bags, which pollutes the workshop and affects the health of workers, an inner liner 20 is set, which can be covered with a disposable garbage bag to directly pack the powder bags. Considering that the powder packaging bags are in a messy state, a photoelectric switch can be installed on the top of the inner liner. When the photoelectric switch senses that the powder bags have accumulated to a certain height, the PLC moves the bag pressing cylinder 8, so that the pressing block 21 compacts the powder bags. When the powder bags accumulate to a certain number, the side bag collecting box door can be opened to take them out, which can reduce the dust to a certain extent.
[0040] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the patent of the present invention.
Claims
1. Automatic bag opening and empty bag handling device for bagged powder, including frame, Features: A frame (2) is provided in the frame, the frame (2) comprising a left frame and a right frame, a hinge is provided between the left frame and the right frame, a frame hanger (1) is provided on the top of the frame, a left connecting rod (13) and a right connecting rod (22) are provided between the left frame, the right frame and the frame hanger (1), respectively, an inverted material dumping cylinder (5) is provided on the frame hanger, a push plate (9) is provided on the cylinder shaft of the material dumping cylinder (5), a push rod (11) is provided at the bottom of the push plate (9), and the bottom end of the push rod (11) is connected to the hinge between the left frame and the right frame; A bottom knife cylinder (3) is horizontally arranged on the frame, a bottom gap is formed between the left frame and the right frame, a bottom knife is arranged on the cylinder shaft of the bottom knife cylinder (3), and the cylinder shaft of the bottom knife cylinder (3) extends into the bottom gap between the left frame and the right frame; A side knife cylinder (6) is vertically arranged on the frame, a side gap is formed between the left frame and the right frame, a side knife is arranged on the cylinder shaft of the side knife cylinder (6), and the cylinder shaft of the side knife cylinder (6) extends into the side gap between the left frame and the right frame; The frame (2) is also provided with a side opening, and a material guide plate (7) is provided on the frame, wherein the material guide plate (7) guides the inside of the side opening of the frame (2); An empty bag processing device is also provided at the bottom of the frame (2), the empty bag processing device comprising a material bin (4) and a bag receiving box (19), the material bin (4) being located below the frame (2), a conveyor belt (18) being provided at the opening of the material bin (4), a grid being provided on the conveyor belt (18), a baffle being provided between the material bin (4) and the bag receiving box (19), an inverted bag pressing cylinder (8) being provided above the bag receiving box (19), a pressing block (21) being provided on the cylinder shaft of the bag pressing cylinder (8), and an inner liner (20) being provided in the bag receiving box (19); The bottoms of the left frame and the right frame are respectively provided with placement plates for placing bagged powder; A bag grabbing cylinder (14) is provided on the left and right sides of the frame, respectively. The cylinder body of the bag grabbing cylinder (14) is rotatably connected to the frame (2). A swing frame (15) is provided on the frame (2). The middle part of the swing frame (15) is hinged to the frame (2). One end of the swing frame (15) is connected to the cylinder shaft of the bag grabbing cylinder (14). The other end of the swing frame (15) is provided with a lower grabbing hook. A grabbing hook hole (24) is provided on the placement plate of the frame. Swing frames (15) are respectively provided on both sides of the bag grabbing cylinder (14); a swing frame push rod (16) is connected to the cylinder shaft of the bag grabbing cylinder (14); and both ends of the swing frame push rod (16) are respectively connected to the swing frame (15); The frame (2) hanger comprises an upper crossbeam, a lower hanger plate (12) and two side hanger plates (10), the upper crossbeam is fixedly connected to the frame, a hinge seat is provided on the side hanger plate (10), a left connecting rod (13) and a right connecting rod (22) are respectively hinged on the hinge seats of the side hanger plates (10), the push plate (9) is located between the two side hanger plates (10), the lower hanger plate (12) is provided with a sliding hole, and the push rod (11) passes through the sliding hole.
2. The automatic bag opening and empty bag handling device for bagged powder according to claim 1, Features: The empty bag processing device is provided with a bag collecting box door.
3. The automatic bag opening and empty bag handling device for bagged powder according to claim 1, Features: The guide plate (7) is provided with a roller.
