Chip automated production method, computer device and computer readable storage medium

Abstract

The present invention provides a chip automated production method, a computer device and a computer-readable storage medium, the method comprising: sending a control signal to a manipulator to place a first preset number of chips into a coding device; coding all chips to complete the coding operation; performing qualified detection on all chips to obtain detection information of all chips; confirming the first number of qualified chips after detection and the second number of qualified stored chips in the storage device according to the detection information, incrementing or decrementing the chips to be packaged according to the first number and the second number, so that the number of chips to be packaged is the second preset number; packaging all the chips to be packaged to complete the packaging operation. The computer device has a processor, and the processor can implement the above-mentioned chip automated production method when executing a program. The computer-readable storage medium stores a computer program for implementing the above-mentioned chip automated production method. The application of the present invention can improve chip production efficiency.

Description

Technical Field

[0001] The present invention relates to the field of chip production technology, and in particular, to an automated chip production method, and also to a computer device applying the method and a computer-readable storage medium applying the method. Background Art

[0002] Printing supplies refer to consumable products used by printers, such as ink cartridges and ink used in inkjet printers, toner cartridges and toner used in laser printers, and so on.

[0003] At present, most of the printing consumables of the printer are equipped with a chip for identification and communication with the main controller of the printer. Usually, the chip stores the production date, manufacturer, equipment code and other factory information of the printing consumables, and also stores and updates the consumption of the printing consumables during the printing process, records the number of printed pages and other data. Common ones include ink cartridge chips, toner cartridge chips or drum chips.

[0004] In the production process of printing consumable chips, it is usually necessary to write the program into the chip through a code writer, and then test the manufactured chip through a tester to verify whether the chip is qualified. After passing the test, the qualified chip is marked and packaged, thus completing the chip production.

[0005] However, manual operations are still needed in the existing production process. For example, the picking of unqualified chips and the transfer of chips all require manual intervention, which has a slightly low work efficiency and is likely to lead to unqualified products in the packaged chips. Summary of the invention

[0006] The first object of the present invention is to provide a chip automated production method that can improve production efficiency.

[0007] A second object of the present invention is to provide a computer device that can improve production efficiency.

[0008] A third object of the present invention is to provide a computer-readable storage medium that can improve production efficiency.

[0009] In order to achieve the above-mentioned first purpose, the chip automated production method provided by the present invention includes: sending a control signal to the robot to place a first preset number of chips into a code writing device; writing codes for all chips to complete the code writing operation; performing qualified detection on all chips to obtain detection information of all chips; confirming a first number of qualified chips after detection and a second number of qualified stored chips in the storage device according to the detection information, and incrementing or decrementing the chips to be packaged according to the first number and the second number, so that the number of chips to be packaged is the second preset number; packaging all chips to be packaged to complete the packaging operation.

[0010] As can be seen from the above scheme, the chip automatic production method of the present invention can automatically remove unqualified products by writing codes to the first preset number of chips, performing qualified detection on the chips after the coding is completed, and performing packaging operations on the qualified chips. At the same time, during the packaging process, the number of chips to be packaged is incremented or decremented according to the first number and the second number, so that qualified products can be packaged according to the preset number each time. The present invention reduces manual intervention and improves production efficiency.

[0011] In a further scheme, the step of incrementing or decrementing the chips to be packaged according to the first quantity and the second quantity includes: when the first quantity exceeds the second preset quantity, the qualified chips after the second preset quantity is inspected are sent to the next operating device as the chips to be packaged and the remaining qualified chips after inspection are stored in the storage device as qualified storage chips.

[0012] It can be seen from this that when the number of qualified chips exceeds the second preset number of chips that need to be packaged, the remaining qualified chips need to be stored separately, and the second preset number of qualified chips are sent to the packaging device for packaging, so as to ensure that the preset number is packaged each time.

[0013] In a further solution, the step of incrementing or decrementing the chips to be packaged according to the first quantity and the second quantity also includes: when the first quantity is less than the second preset quantity, obtaining qualified stored chips from the storage device to supplement the number of chips to be packaged to the second preset quantity.

[0014] It can be seen that when the number of qualified chips is less than the second preset number of chips to be packaged, it is necessary to obtain qualified chips stored in the storage device to supplement the number of chips to be packaged to ensure packaging according to the preset number.

[0015] In a further solution, incrementing or decrementing the chips to be packaged according to the first quantity and the second quantity also includes: when the second quantity is greater than the second preset quantity, controlling the robot to obtain the second preset quantity of qualified stored chips from the storage device as the chips to be packaged and sending them to the next operating device.

[0016] It can be seen that when the number of qualified chips stored in the storage device exceeds the second preset number, the second preset number of qualified chips are obtained from the storage device and sent to the packaging device to avoid excessive number of qualified chips stored in the storage device.

[0017] In a further solution, after the steps of confirming the first number of qualified chips after inspection according to the inspection information and confirming the second number of qualified stored chips in the storage device, the method also includes: if the sum of the first number and the second number is less than the second preset number, controlling the robot arm to store all qualified chips after inspection in the storage device.

[0018] It can be seen that if the sum of the first quantity and the second quantity is less than the second preset quantity, it means that the qualified chips after detection and the qualified chips in the storage device do not meet the requirements for packaging. Therefore, the qualified chips after detection are stored in the storage device and wait for the next packaging.

[0019] In a further solution, after the steps of confirming the first number of qualified chips after detection according to the detection information and confirming the second number of qualified storage chips in the storage device, the method further includes: counting the number of times the sum of the first number and the second number is less than a second preset number; if the number exceeds a preset number within a preset time period, sending a warning message.

[0020] It can be seen that in order to ensure the qualification rate of the chip, if the preset number of times is insufficient within a certain period of time, it means that there may be a device failure and maintenance is required. An alert is sent to warn the user so that the user can be informed and take appropriate measures.

[0021] In a further solution, after the step of obtaining the detection information of all chips, the method further includes: controlling the robot to remove all unqualified chips according to the detection information.

[0022] It can be seen that after the chips are tested, the unqualified chips are removed by a robot according to the test information to ensure that the packaged chips are all qualified chips, without the need for manual intervention, thereby improving production efficiency.

[0023] In a further embodiment, the second preset number is smaller than the first preset number.

[0024] It can be seen that, considering the factor of the inspection pass rate, in order to ensure that the number of chips written in a single time can reach the number that needs to be packaged and improve production efficiency, when coding the chips in a single time, the remaining number of chips to be packaged will be coded at the same time to ensure that there are enough qualified chips to be packaged.

[0025] In order to achieve the above second purpose, the computer device provided by the present invention includes a processor, which is used to implement each step of the above chip automated production method when executing a computer program stored in a memory.

[0026] In order to achieve the third objective mentioned above, the present invention provides a computer-readable storage medium on which a computer program is stored, and when the computer program is executed by a processor, each step of the above-mentioned chip automated production method is implemented. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of chip automation production equipment using the chip automation production method of the present invention.

[0028] Figure 2 It is a flow chart of an embodiment of the chip automated production method of the present invention.

[0029] The present invention is further described below in conjunction with the accompanying drawings and embodiments. DETAILED DESCRIPTION

[0030] The chip automation production method of the present invention is a computer program used in chip automation production equipment, preferably, as Figure 1 As shown, the chip automated production equipment includes a manipulator 1, a coding device 2, a detection device 3, a marking device 4, a packaging device 5 and a storage device 6, wherein the manipulator 1 is used to control the movement operation of the chip, the coding device 2 is used to write the code on the chip, the detection device 3 is used to perform a qualified detection on the chip after coding, the marking device 4 is used to mark the qualified chip after detection, the packaging device 5 is used to package the qualified chip, and the storage device 6 is used to store the remaining qualified chips. In addition, the coding device 2 and the detection device 3 can be combined into one device, which can be used for coding and detection. The chip automated production method is used for automated production of chips to improve production efficiency. The present invention also provides a computer device, which includes a processor, and the processor can execute the instructions of the application program to implement the various steps of the above-mentioned chip automated production method. The present invention also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by the processor, the various steps of the above-mentioned chip automated production method are implemented.

[0031] Chip automated production method embodiment:

[0032] like Figure 2 As shown, when the chip automated production method of the present invention is performing chip production, step S1 is first executed to send a control signal to the manipulator 1 to place a first preset number of chips into the code writing device 2. By sending a control signal to the manipulator 1, the manipulator 1 is controlled to work and the first preset number of chips is placed into the code writing device 2. The first preset number can be set as needed. In this embodiment, the first preset number is set according to the number of chips to be packaged and the success rate of coding.

[0033] After placing the first preset number of chips into the code writing device 2, step S2 is executed to write codes to all chips to complete the code writing operation. The code writing device 2 in this embodiment is a multi-channel code writing device 2, which can write codes to multiple chips at the same time. After the chip is placed in the code writing device 2, the code writing operation is started to write the data that the chip needs to store. Different chips need to write different data. For example, the data that needs to be written to the printing consumables chip includes the production date, manufacturer, equipment code and other production information of the printing consumables.

[0034] After the coding operation is completed, step S3 is executed to perform a qualified test on all chips to obtain the test information of all chips. After the coding operation is completed, the chip can be sent to the detection device 3 by controlling the manipulator 1. In this embodiment, the detection device 3 is a multi-channel detection device, which can detect multiple chips at the same time. During the detection, the data stored in the read chip is verified by detecting and reading, so as to determine whether the data written into the chip is correct. When the written data is judged to be correct, the chip is considered qualified, and when the written data is judged to be incorrect, the chip is considered unqualified.

[0035] In order to remove unqualified chips, after obtaining the detection information of all chips, the robot 1 is controlled to remove all unqualified chips according to the detection information. The detection information includes the location information of all chips and whether the detection is qualified. After obtaining the detection information of all chips, the location of all unqualified chips is determined, and the unqualified chips are recycled by the robot 1, thereby saving manpower. For example, when the robot 1 is used to place the chip on the detection device 3, the coordinate position of each chip can be recorded. When the information of whether the detection is qualified is obtained, the unqualified chips are recycled by the robot 1 according to the coordinate position of each chip.

[0036] After the detection information is obtained, step S4 is executed to confirm the first number of qualified chips after the detection and the second number of qualified stored chips in the storage device 6 according to the detection information, and to increase or decrease the number of chips to be packaged according to the first number and the second number, so that the number of chips to be packaged is the second preset number. The second preset number is less than the first preset number. The second preset number can be determined according to the number of chips to be packaged.

[0037] In order to ensure that there are enough qualified chips for packaging, it is necessary to confirm the first number of qualified chips after detection and the second number of qualified chips in the storage device 6. When confirming the first number of qualified chips after detection according to the detection information, the detection information includes the number of qualified chips after detection, and the first number of qualified chips after detection can be obtained by reading the detection information. When confirming the second number of qualified chips in the storage device 6, the second number of qualified chips in the storage device 6 can be obtained by counting the remaining number of qualified chips in the storage device 6. After confirming the first number and the second number, the chips to be packaged are incremented or decremented according to the first number and the second number, so that the number of chips to be packaged is stabilized at the second preset number.

[0038] The step of incrementing or decrementing the chips to be packaged according to the first quantity and the second quantity includes: when the first quantity exceeds the second preset quantity, the qualified chips after the second preset quantity is sent to the next operating device as the chips to be packaged and the remaining qualified chips after the second preset quantity are stored in the storage device 6 as qualified storage chips. When the number of qualified chips after the second preset quantity exceeds the second preset quantity of chips to be packaged, it means that the number of qualified chips after the second preset quantity exceeds the second preset quantity of chips to be packaged, therefore, it is necessary to store the remaining qualified chips in the storage device 6, and send the qualified chips of the second preset quantity to the next operating device for operation, so as to ensure that the preset quantity is packaged each time. When the qualified chips of the second preset quantity are sent to the next operating device and the remaining qualified chips are stored in the storage device 6, the chips can be transferred by the robot 1.

[0039] The step of increasing or decreasing the number of chips to be packaged according to the first number and the second number also includes: when the first number is less than the second preset number, obtaining qualified stored chips from the storage device 6 to supplement the number of chips to be packaged to the second preset number. When the number of qualified chips is less than the second preset number of chips to be packaged, it means that the number of qualified chips after the test does not meet the second preset number to be packaged, and therefore, it is necessary to obtain qualified stored chips from the storage device 6 to supplement the number of chips to be packaged to ensure that they can be packaged according to the preset number.

[0040] The increment or decrement operation of the chips to be packaged according to the first quantity and the second quantity further includes: when the second quantity is greater than the second preset quantity, controlling the manipulator 1 to obtain the second preset quantity of qualified stored chips from the storage device 6 as the chips to be packaged and send them to the next operating device. When the number of qualified chips stored in the storage device 6 exceeds the second preset quantity, in order to avoid too many qualified stored chips stored in the storage device 6, it is necessary to obtain the second preset quantity of qualified stored chips from the storage device 6 and send them to the next operating device for operation, and finally complete the packaging.

[0041] In addition, after the steps of confirming the first number of qualified chips after the test and confirming the second number of qualified stored chips in the storage device 6 according to the test information, if the sum of the first number and the second number is less than the second preset number, the robot arm is controlled to store all qualified chips after the test in the storage device. Because, if the sum of the first number and the second number is less than the second preset number, it means that the total number of qualified chips after the test and the qualified stored chips in the storage device 6 does not reach the second preset number required for packaging, therefore, the qualified chips after the test are stored in the storage device 6 by the robot arm 1, waiting for the next packaging.

[0042] In addition, after executing the steps of confirming the first number of qualified chips after detection according to the detection information and confirming the second number of qualified stored chips in the storage device 6, the number of times the sum of the first number and the second number is less than the second preset number is counted; if the number exceeds the preset number within the preset time period, a warning message is sent. In order to ensure the qualified rate of the chip, if the preset number of times is insufficient within a certain period of time, it means that there may be a device failure and maintenance is required. The warning is sent by sending an alarm so that the user can be informed and take corresponding measures. Among them, the preset time period and the preset number of times can be obtained according to the test. In this embodiment, the preset time period is within 5 minutes and the preset number of times is 2 times.

[0043] After obtaining the chips to be packaged, step S5 is executed to package all the chips to be packaged, and the packaging operation is completed. The robot 1 sends all the chips to be packaged to the packaging device 5 for packaging operation, thereby completing the production process. Of course, before packaging, all the chips to be packaged can also be sent to the marking device 4 for marking operation, and the indication information can be printed on the chip.

[0044] Computer device embodiment:

[0045] The computer device of this embodiment includes a processor, and when the processor executes a computer program, the steps in the above-mentioned chip automated production method embodiment are implemented.

[0046] For example, a computer program may be divided into one or more modules, one or more modules are stored in a memory and executed by a processor to implement the present invention. One or more modules may be a series of computer program instruction segments capable of implementing specific functions, and the instruction segments are used to describe the execution process of the computer program in a computer device.

[0047] The computer device may include, but is not limited to, a processor and a memory. Those skilled in the art will appreciate that the computer device may include more or fewer components, or a combination of certain components, or different components. For example, the computer device may also include input and output devices, network access devices, buses, etc.

[0048] For example, the processor may be a central processing unit (CPU), other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc. The processor is the control center of a computer device, and uses various interfaces and lines to connect various parts of the entire computer device.

[0049] The memory can be used to store computer programs and / or modules. The processor realizes various functions of the computer device by running or executing the computer programs and / or modules stored in the memory, and calling the data stored in the memory. For example, the memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, an application required for at least one function (such as a sound receiving function, a sound conversion to text function, etc.), etc.; the data storage area can store data created according to the use of the mobile phone (such as audio data, text data, etc.), etc. In addition, the memory can include a high-speed random access memory, and can also include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (FlashCard), at least one disk storage device, a flash memory device, or other volatile solid-state storage devices.

[0050] Computer readable storage medium embodiment:

[0051] If the module integrated in the computer device of the above embodiment is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the implementation of all or part of the process in the above chip automation production method embodiment can also be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium. When the computer program is executed by the processor, the steps of the above chip automation production method embodiment can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The storage medium may include: any entity or device capable of carrying computer program code, recording medium, U disk, mobile hard disk, disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electric carrier signals and telecommunication signals.

[0052] As can be seen from the above, the chip automatic production method of the present invention can automatically remove unqualified products by writing codes to the first preset number of chips, performing qualified detection on the chips after the coding is completed, and performing packaging operations on the qualified chips. At the same time, during the packaging process, the number of chips to be packaged is incremented or decremented according to the first number and the second number, so that qualified products can be packaged according to the preset number each time. The present invention reduces manual intervention and improves production efficiency.

[0053] It should be noted that the above are only preferred embodiments of the present invention, but the design concept of the invention is not limited thereto, and any non-substantial modifications made to the present invention using this concept also fall within the protection scope of the present invention.

Claims

1. A chip automation production method, applied to chip automation production equipment, characterized in that: include: Sending a control signal to the manipulator to place a first preset number of chips into the code writing device; Writing codes to all the chips to complete the coding operation; Performing a qualified test on all the chips to obtain test information of all the chips; Confirming a first number of qualified chips after the test and a second number of qualified stored chips in the storage device according to the test information, performing an increment or decrement operation on the chips to be packaged according to the first number and the second number, so that the number of the chips to be packaged is a second preset number, and if the sum of the first number and the second number is less than the second preset number, controlling the manipulator to store all the qualified chips after the test in the storage device; Packing all the chips to be packaged to complete the packaging operation; The step of increasing or decreasing the number of chips to be packaged according to the first number and the second number comprises: When the first quantity exceeds the second preset quantity, the qualified chips after the second preset quantity inspection are sent to the next operation device as the chips to be packaged, and the remaining qualified chips after the inspection are stored in the storage device as qualified storage chips; When the first quantity is less than the second preset quantity, obtaining the qualified stored chips from the storage device to replenish the quantity of the chips to be packaged to the second preset quantity; When the second quantity is greater than the second preset quantity, the robot is controlled to obtain the second preset quantity of the qualified stored chips from the storage device as the chips to be packaged and send them to the next operating device.

2. The chip automated production method according to claim 1, characterized in that: After the step of confirming the first number of qualified chips after the test according to the test information and confirming the second number of qualified stored chips in the storage device, the method further includes: Counting the number of times the sum of the first number and the second number is less than the second preset number; If the number of times exceeds a preset number within a preset time period, a warning message is sent.

3. The chip automated production method according to claim 1 or 2, characterized in that: After the step of obtaining the detection information of all the chips, the method further comprises: The robot is controlled to remove all unqualified chips according to the detection information.

4. The chip automated production method according to claim 1 or 2, characterized in that: The second preset number is smaller than the first preset number.

5. A computer device comprising a processor, characterized in that: The processor is used to implement the steps of the chip automated production method according to any one of claims 1 to 4 when executing the computer program stored in the memory.

6. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the chip automated production method according to any one of claims 1 to 4 are implemented.

Images