Card printing device

Abstract

The present invention provides a card making device, comprising: a blank card base storage module, a first transmission component, a laminating platform, a holographic film printing module, a second transmission component and a laminating component, wherein the first transmission component comprises a first conveyor belt platform connected to the blank card base and a first screw transmission mechanism with a card adsorption device, the laminating platform comprises a groove for storing the blank card base, and the second transmission component connected to the holographic film printing module comprises a second conveyor belt platform and a second screw transmission mechanism with a holographic film adsorption device. The beneficial effects of the present invention are: realizing the integrated forming technology of laser printing holographic film card making, avoiding the waste of manpower, time and space caused by decentralized operation, greatly improving work efficiency, reducing labor costs, and the technical solution of the present invention realizes full mechanization, greatly reducing the scrap card rate, and saving material costs.

Description

Technical Field

[0001] The invention relates to a card storage device, more specifically to a card storage slot for temporarily storing card during the card making process. Background Art

[0002] In recent years, there have been many major events in my country, and the requirements for on-site production of personalized certificates are also very high. In response to the problems of short production cycle, complex production process and large number of certificates for major events, we study the card input channel structure and continuous card input method of color laser printers, the lamination and plastic sealing process of different card substrates, and the chip packaging process of certificates of different sizes to meet the quality requirements of certificates and achieve the requirements for high-speed production of personalized certificates.

[0003] The main focus is on on-site certificate production at major events and important meetings. Compatibility with multiple certificate sizes and reducing manual operations are new requirements and challenges for these two types of printers.

[0004] The existing process is to laser print PC, PVC, PETG, Teslin and other materials, and perform various separation processes such as pre-positioning, lamination and plastic sealing, which requires a lot of manual operation. There are problems such as low certificate production efficiency, inability to achieve automation, high manual error rate and high scrap rate.

[0005] We analyzed the card making process experiment using laser printing card base, and used Fuji Xerox 1450GA laser printer to print directly on the card base, and then achieved the target requirements. At present, all laser printers on the market have a process of flipping and heating and fixing through the fuser, but the card (thickness: 0.76mm-1.0mm) is too hard to flip. Generally, the thickness range of the laser printer that can accept the material to flip and heat and fix is ​​(0.01mm-0.3mm), so the card base cannot be flipped. In addition, the fuser needs high temperature fixing, the temperature is 145℃-165℃. Because the temperature is too high, PVC, ABS and other materials will melt when passing through the fuser, stick to the fuser, and the fuser will be stuck, which will damage the printer. Based on these two reasons, the above card making scheme of using one printer to complete the card printing is not feasible. Summary of the invention

[0006] In view of the above technical problems, the present invention provides a card printing device, and the specific technology is as follows:

[0007] A card production device includes: a blank card substrate storage module, a first conveying component, a film laminating platform, a holographic film printing module, a second conveying component, and a laminating component. The first conveying component includes a first conveying platform connected to the blank card substrate and a first lead screw conveying mechanism with a card adsorption device. The film laminating platform includes a groove for storing the blank card substrate. The second conveying component connected to the holographic film printing module includes a second conveying platform and a second lead screw conveying mechanism with a holographic film adsorption device.

[0008] Provide a card production device. One end of the first conveying platform of the first conveying component is located below the blank card substrate storage module, including at least one conveyor belt. The card adsorption device of the first lead screw conveying mechanism is located above the other end of the first conveying platform, and multiple suction cups are included below the adsorption device.

[0009] Provide a card production device. The card adsorption device includes a plate-like structure roughly in the shape of a "Ji" character, and the suction cups are evenly fixed below the plate-like structure.

[0010] Provide a card production device. One end of the second conveying platform of the second conveying component is connected to the holographic film printing module, including multiple conveyor belts. The holographic film adsorption device of the second lead screw conveying mechanism is located above the other end of the second conveying platform, and multiple suction cups are included below the adsorption device.

[0011] Provide a card production device. The suction cups below the holographic film adsorption device are a plate-like structure in the shape of a lying "Ri" character the size of an A4 paper. There are two hollow holes on the plate-like structure. The suction cups are arranged on the lower surface of the plate-like structure. There is a trapezoidal fixing plate above the plate-like structure. The power device above the fixing plate provides adsorption force for the suction cups. A lead screw is connected to a corner of the fixing plate, and the motor providing power for the lead screw is located at the other end of the lead screw.

[0012] Provide a card production device. There are two smooth slide rails arranged between the plate-like structure and the trapezoidal fixing plate.

[0013] Provide a card production device. The film laminating platform includes multiple grooves for storing blank card substrates, and there is at least one ventilation port on the film laminating platform.

[0014] Provide a card production device. The film laminating platform includes a third conveying mechanism. The third conveying mechanism includes a conveying lead screw and guide rails on both sides of the conveying lead screw. The film laminating platform is fixed on a fixing plate connected to the sliders on the guide rails.

[0015] Provide a card production device. There are two sliders on the guide rails.

[0016] Provided is a card making device, wherein the vent comprises a horizontal portion and a vertical portion, and the horizontal portion and the vertical portion are communicated with each other.

[0017] Provided is a card making device, wherein two laminating rollers located on the same horizontal plane are arranged in the moving direction of the card laminating platform, a certain interval is arranged between the two laminating rollers, and a heating device is arranged inside the laminating rollers.

[0018] The beneficial effects of the present invention are: realizing the integrated forming technology of laser printing holographic film card making, avoiding the waste of manpower, time and space caused by decentralized operations, greatly improving work efficiency, reducing labor costs, and the technical solution of the present invention realizes full mechanization, greatly reducing the scrap card rate and saving material costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the technical solution of the present invention.

[0020] Figure 2 It is a schematic diagram of the card storage slot structure of the technical solution of the present invention.

[0021] Figure 3 It is a schematic diagram of the structure of the first transmission component of the technical solution of the present invention.

[0022] Figure 4 It is a structural schematic diagram of the first screw transmission mechanism of the first transmission assembly of the technical solution of the present invention.

[0023] Figure 5 It is a schematic diagram of the structure of the film-coating platform of the technical solution of the present invention.

[0024] Figure 6 This is a schematic diagram of the third transmission mechanism structure of the technical solution of the present invention Figure 1 .

[0025] Figure 7 This is a schematic diagram of the third transmission mechanism structure of the technical solution of the present invention Figure 2 .

[0026] Figure 8 This is a schematic diagram of the structure of the second transmission component of the technical solution of the present invention Figure 1 .

[0027] Fig. 9 This is a schematic diagram of the structure of the second transmission component of the technical solution of the present invention Figure 2 .

[0028] Fig.10 This is a schematic diagram of the structure of the second transmission component of the technical solution of the present invention Figure 3 .

[0029] Fig.11 It is a schematic diagram of the lamination mechanism structure of the technical solution of the present invention.

[0030] Fig.12 It is a structural schematic diagram of the material receiving platform of the technical solution of the present invention.

[0031] Fig.13 It is a schematic structural diagram of a waste collecting device according to the technical solution of the present invention.

[0032] Fig.14 It is a structural schematic diagram of a finished card collecting device according to the technical solution of the present invention. DETAILED DESCRIPTION

[0033] Combine the following Figure 1-Figure 14 The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0034] It should be noted that when an element is described as being "fixed to" another element, it may be directly on the other element, or one or more elements may be located therebetween. When an element is described as being "connected to" another element, it may be directly connected to the other element, or one or more elements may be located therebetween. The terms "vertical", "horizontal", "left", "right", "front", "rear" and similar expressions used in this specification are for illustrative purposes only.

[0035] A card making device includes a blank card base storage module 100, a first conveying component 200, a laminating platform 300, a holographic film printing module 400, a second conveying component 500 and a laminating component 600, wherein the first conveying component includes a first conveying platform 210 connected to the blank card base and a first screw conveying mechanism 220 with a card adsorption device, the laminating platform 300 includes a groove 310 for storing the blank card base, and the second conveying component 500 connected to the holographic film printing module includes a second conveying platform 510 and a second screw conveying mechanism 520 with a holographic film adsorption device.

[0036] The blank card base storage module 100 includes two blank card storage slots on the left and right, namely a card storage slot 110 and a card storage slot 120. The two card storage slots are fixed on a fixing frame 140. The card storage slot 110 includes two right-angled constraint mechanisms 111 and a constraint mechanism 112. The card storage slot 120 includes two right-angled constraint mechanisms 121 and a constraint mechanism 122. The card storage slot 110 and the card storage slot 120 are divided by a block 130 in the middle.

[0037] The support rod 141 on the side of the fixed frame 140 in the same direction as the conveyor belt running direction includes two upper and lower rods, namely an upper rod 1411 and a lower rod 1412. A movable fixed block 14111 that can slide is provided on the upper rod 1411, and a movable fixed block 14121 is provided on the lower rod 1412. The restraining mechanism 111 is connected to the two sliders through fasteners. The support rod 143 on the side perpendicular to the conveyor belt running direction includes two upper and lower support rods, namely an upper support rod 1411 and a lower support rod 1412. 431 and the lower support rod 1432, a movable upper fixed block 14311 and a movable lower fixed block 14321 are respectively provided at the turning part near the support rod 141, the constraint mechanism 112 is respectively connected with the upper fixed block 14311 and the lower fixed block 14321, the fixed block 14311 and the fixed block 14321 can carry the constraint mechanism 112 to move left and right, the constraint mechanism 111 and the constraint mechanism 112 are in contact with one side of the support rod 141 and are located in the same horizontal plane.

[0038] The support rod 142 on the side of the fixed frame 140 in the same direction as the conveyor belt running direction includes two upper and lower rods, namely an upper rod 1421 and a lower rod 1422. A movable fixed block 14211 that can slide is provided on the upper rod 1421, and a movable fixed block 14221 is provided on the lower rod 1422. The restraining mechanism 121 is connected to the two sliders through fasteners. The support rod 143 on the side perpendicular to the conveyor belt running direction includes two upper and lower support rods, namely an upper support rod 1421 and a lower support rod 1422. 431 and the lower support rod 1432, a movable upper fixed block 14312 and a movable lower fixed block 14322 are respectively provided at the turning part near the support rod 141, the constraint mechanism 122 is respectively connected with the upper fixed block 14312 and the lower fixed block 14322, the fixed block 14312 and the fixed block 14322 can carry the constraint mechanism 122 to move left and right, and the constraint mechanism 111 and the constraint mechanism 112 are located in the same horizontal plane in contact with one side of the support rod 142.

[0039] Two vertical rectangular strips 144 that can move left and right along the support rod 143 are provided on both sides of the middle block to control the passage of the card. The rectangular strips 144 are on both sides of the middle block 130, namely strip 1441 and strip 1442. The two strips are respectively provided on the upper support rod 1431, and a distance of about the thickness of the card is provided between the card storage slot and the conveyor belt.

[0040] The first conveying assembly 200 includes a first conveying platform 210 and a first lead screw conveying mechanism 220. One end of the first conveying platform 210 is located below the blank card storage slots 110 and 120, and includes at least one conveyor belt 211. In this embodiment, there are 5 conveyor belts. A card stabilizer 212 is provided on the first conveying platform. At the connection between the lower part of the stabilizer and the first conveying platform, two stabilizing pieces (2121, 2122) are respectively provided and fixed at the bottom connection. The card adsorption assembly 221 of the first lead screw conveying mechanism 220 is located at one end of the first lead screw 224. Below the adsorption assembly, there are a plurality of suction cups 222. The card adsorption assembly includes a plate-like structure 223 approximately in the shape of a "Ji". The suction cups are evenly fixed to the lower part of the plate-like structure. Two smooth slide rails 225 are provided below the first lead screw. The left and right slide bars are respectively slide rail 2251 and slide rail 2252. Two sliders 226 are provided on the slide bars. The left and right sliders are respectively slider 2261 and slider 2262. The two ends of the "Ji"-shaped plate-like structure 223 are fixed to the sliders through fasteners, and the adsorbed blank cards can be driven to the next station by the movement of the sliders.

[0041] The film laminating platform 300 includes a plurality of blank card base storage grooves 310. The platform includes a plurality of vertical ventilation openings 320. On the side of the film laminating platform, there are a plurality of horizontal ventilation openings 330. The horizontal ventilation openings communicate with the vertical ventilation openings. As Figure 5 shown, vertical hole 321 communicates with horizontal hole 331, vertical hole 322 communicates with horizontal hole 332, vertical hole 323 communicates with horizontal hole 333, vertical hole 324 communicates with horizontal hole 334, and vertical hole 325 communicates with horizontal hole 335. In this embodiment, the horizontal through holes communicate with each other between the two vertical sides.

[0042] The film laminating platform includes a third conveying mechanism. The third conveying mechanism includes a conveying lead screw 341 and guide rails on both sides of the conveying lead screw. In this embodiment, the guide rails on both sides are respectively guide rail 3421 and guide rail 3422. Sliders 343 are provided on the guide rails. Two sliders are provided on each guide rail. In this embodiment, the left sliders are respectively slider 34311 and slider 34312, and the right sliders are respectively slider 34321 and slider 34322. A fixing plate 360 is connected to the upper part of the slider 313, and the film laminating platform is fixed to the fixing plate 360.

[0043] The second conveying assembly 500 includes a second conveying platform 510 and a second lead screw conveying mechanism 520. One end of the second conveying platform 510 is connected to the holographic film printing module 400, which includes a plurality of conveyor belts 511. In this embodiment, there are 5 conveyor belts. A card stabilizer 512 is provided on the second conveying platform. Two stabilizer pieces (5121, 5122) are respectively provided at the connection between the lower part of the stabilizer and the first conveying platform and are fixed at the bottom connection. The holographic film adsorption device 521 of the second lead screw conveying mechanism is located at one end of the second lead screw 525. A plurality of suction cups 522 are included under the adsorption device.

[0044] The suction cups under the holographic film adsorption device are in the shape of a lying "day" character with the size of an A4 paper, which is a plate-like structure 523. Two hollow holes are provided on the plate-like structure. The suction cups are arranged on the lower surface of the plate-like structure. A trapezoidal power fixing plate 524 is provided on the upper part of the plate-like structure. The power device on the upper part of the fixing plate provides adsorption force for the suction cups. A lead screw 525 is connected to a corner of the fixing plate. The motor that provides power for the lead screw is located at the other end of the lead screw. Two smooth slide rails 526 are arranged between the plate-like structure and the trapezoidal fixing plate. The left and right slide rails are slide rail 5261 and slide rail 5262 respectively. Two sliders 527 are respectively provided on the left and right sides of the slide rail 526. In this embodiment, the left and right sliders are slider 5271 and slider 5272 respectively. The trapezoidal fixing plate 524 is fixed on the sliders. Through the power provided by the second lead screw, the holographic film adsorption assembly moves back and forth along the slide bar to send the printed holographic film to the next station.

[0045] The two side guide rails of the second conveying assembly and the two side guide rails of the third conveying assembly are vertically and alternately staggered. When the film covering platform on the third conveying assembly moves to the vertically staggered position, it stops moving; the holographic film conveyed by the second conveying assembly is sent to the vertically staggered position to complete two steps. First, after stopping, the induction device detects whether the holographic film and the card are aligned. If they are aligned, the next step is to complete the film covering operation. If not, the holographic film is further moved until the holographic film and the card are aligned, and then the next operation is carried out.

[0046] The moving order of the above-mentioned second conveying assembly and the third conveying assembly can also be operated in reverse.

[0047] After film covering is completed, the third conveying assembly drives the card film covering platform to move to the lamination assembly station.

[0048] The lamination assembly 600 is provided with two lamination rollers in the moving direction of the film covering platform, namely the lamination roller 610 at the first station and the lamination roller 620 at the second station. There is a certain interval between the two lamination rollers on the same horizontal plane. Heating devices are provided inside the lamination rollers. The power devices of the lamination rollers are respectively located on the two side edges.

[0049] Because each card production generates waste, the material collection platform behind the hot pressing laminating roller includes two stations, each of which is provided with a waste collecting device 700 and a finished card collecting device 800. The waste collecting device is located on the upper part of the card collecting device.

[0050] The waste collecting device includes a waste suction component, a lifting component that drags the suction component up and down, the lifting component includes a power device 711 and a connecting plate 712 connected to the waste suction component, and an elastic component located on both sides of the power device and fixed on the suction component connecting plate, the elastic component includes two vertical guide rods on the left and right, namely guide rod 7131 and guide rod 7132, and an elastic device is sleeved on the guide rod, and the elastic device is a spring in this embodiment. The waste suction component includes a power device 721 and a guide rod 722, the guide rod 722 is connected to the connecting plate 712 of the lifting component, and a guide rail component 723 is provided at the lower part of the guide rod, which includes two left and right guide rails in this embodiment, namely guide rail 7231 and guide rail 7232, a slider 7241 is provided on the guide rail 7231, and a slider 7242 is provided on the guide rail 7232, and the sliders 7241 and 7242 are respectively fixed at the lower part of both sides of the connecting plate 712. The vertical guide rod 7131 and the vertical guide rod 7132 are connected to the waste material suction member 725 through the bottom, respectively, and the lower part of the suction assembly includes a plurality of suction cups 726. If the card is found to be a waste card after lamination, after the card suction assembly absorbs the waste, the lifting assembly moves upward to the set height, and the power device 740 drives the waste material suction assembly through the rod 741 to move forward and backward along the guide rail assembly 730 to the waste card storage station and store the waste card there.

[0051] The finished card collection device 800 is located at the lower part of the waste collection assembly device, and includes a card suction assembly 810, a guide rail assembly 820 and a power device 830. The card suction assembly 810 is connected to the guide rail assembly 820 through a slider. If there is no quality problem after the card lamination, after the card suction assembly 810 absorbs the card, the power device 830 drives the card suction assembly 810 to move forward and backward along the guide rail assembly 820 to the finished card storage station through a rod and stores the finished card there. In this embodiment, the card suction assembly 810 includes a suction member 811 and a connecting plate 812, and the lower part of the suction member includes a plurality of suction cups 813. The guide rail assembly 820 includes a plurality of left and right guide rails, namely, guide rail 821 and guide rail 822. A slider 841 is provided on the guide rail 821, and a slider 842 is provided on the guide rail 822. The slider 841 is fixed on the connecting plate 812, and the power device is connected to the connecting plate 812 through a connecting block 850.

[0052] Process:

[0053] 1. The blank card will be placed in the blank card slot, and the slot will move to the fitting area.

[0054] 2. The printed material is output from the printer and moved to the laminating area via a tray and a conveyor belt.

[0055] 3. A transport module picks up the printed material and covers the blank card slot containing the blank card.

[0056] 4. After the printing material is covered, the laminating roller is activated, hot pressing is carried out in the hot pressing laminating area, and the working platform is moving forward.

[0057] 5. In the stripping and waste discharge area, the material removal module is activated and removes the lamination waste.

[0058] 6. After completing the entire process, the operator collects all the finished cards in the card collection area.

[0059] The above embodiments are preferred embodiments of the present invention. The present invention is not limited to the above embodiments. For ordinary technicians in this field, any obvious changes made without departing from the technical principles of the present invention are within the concept of the present invention and the protection scope of the attached claims.

Claims

1. A card making device, characterized in that It includes a blank card substrate storage module, a first conveying component, a film laminating platform, a holographic film printing module, a second conveying component and a laminating component. The first conveying component includes a first conveying platform connected to the blank card substrate storage module and a first lead screw conveying mechanism with a card adsorption device. The film laminating platform includes a groove for storing blank card substrates. The second conveying component connected to the holographic film printing module includes a second conveying platform and a second lead screw conveying mechanism with a holographic film adsorption device; Among them, the holographic film printing module is used to output the printed film laminating material, and the film laminating material is conveyed to the film laminating platform through the second conveying component; One end of the first conveying platform is located at the blank card substrate storage module, and the other end corresponds to the film laminating platform; One end of the second conveying platform is connected to the holographic film printing module, and the other end corresponds to the film laminating platform; The film laminating platform includes a third conveying mechanism. The third conveying mechanism includes a conveying lead screw and guide rails on both sides of the conveying lead screw. The film laminating platform is fixed on a fixing plate connected to the sliders on the guide rails; The guide rails on both sides of the second conveying platform and the guide rails on both sides of the third conveying mechanism are vertically and staggeredly arranged up and down to facilitate the alignment of the card and the holographic film; The laminating component includes: two laminating rollers located on the same horizontal plane are provided in the moving direction of the film laminating platform, and there is a certain interval between the two laminating rollers.

2. The card making device according to claim 1, characterized in that: One end of the first conveying platform of the first conveying component is located at the lower part of the blank card substrate storage module, including at least one conveyor belt. The card adsorption device of the first lead screw conveying mechanism is located at the upper part of the other end of the first conveying platform, and there are multiple suction cups below the adsorption device.

3. The card making device according to claim 2, characterized in that: The card adsorption device includes a plate-like structure roughly in the shape of "Ji", and the suction cups are evenly fixed on the lower part of the plate-like structure.

4. The card making device according to claim 1, characterized in that: One end of the second conveying platform is connected to the holographic film printing module, including multiple conveyor belts. The holographic film adsorption device of the second lead screw conveying mechanism is located at the upper part of the other end of the second conveying platform, and there are multiple suction cups below the adsorption device.

5. The card making device according to claim 1, characterized in that: The suction cups at the lower part of the holographic film adsorption device are a horizontally arranged plate-like structure in the shape of "Ri" the size of an A4 paper. There are two hollow holes on the plate-like structure. The suction cups are arranged on the lower surface of the plate-like structure. There is a trapezoidal fixing plate on the upper part of the plate-like structure. The power device on the upper part of the trapezoidal fixing plate provides adsorption force for the suction cups. A lead screw is connected to a corner of the trapezoidal fixing plate, and the motor that provides power for the lead screw is located at the other end of the lead screw.

6. The card making device according to claim 5, characterized in that: Two smooth slide rails are arranged between the plate-like structure and the trapezoidal fixing plate.

7. The card making device according to claim 1, characterized in that: The film laminating platform includes multiple grooves for storing blank card substrates, and there is at least one ventilation port on the film laminating platform.

8. The card making device according to claim 1, characterized in that: There are two sliders on the guide rails.

9. The card making device according to claim 7, characterized in that: The ventilation port includes a horizontal part and a vertical part, and the horizontal part and the vertical part are communicated.

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