A PU foaming equipment for mirror frame

Abstract

The present invention provides a PU foaming device for a mirror frame, and relates to the field of foaming devices. The PU foaming device for the mirror frame comprises a base, a water storage tank, a foaming agent tank, a stirring box and an operating table, wherein the water storage tank and the foaming agent tank are both fixedly connected to the top wall of the base, the stirring box is welded to the side wall of the base, the operating table is fixedly connected to the top of the stirring box, a foaming gun is fixedly connected to the bottom of the second telescopic rod, a detergent box is fixedly connected to the inner top wall of the base, a stirring bin is fixedly connected to the inner bottom wall of the stirring box, a pipeline mechanism is connected to the side wall of the stirring bin, and the stirring bin is respectively connected to the water storage tank, the foaming agent tank and the detergent box through the pipeline mechanism, a stirring mechanism is arranged inside the stirring bin, an injection molding tube is provided on the side wall of the stirring bin, and one end of the injection molding tube away from the stirring bin passes through the side wall of the stirring box and is connected to the foaming gun. In the PU foaming device for the mirror frame, the main shaft and four transmission shafts stir the solvent at the same time, thereby improving work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of foaming equipment, in particular to a PU foaming equipment for a mirror frame. Background Art

[0002] Foaming equipment is a device that can make foam from an aqueous solution of a certain concentration of foaming agent. The foaming agent itself cannot automatically become foam. It must be mechanically acted upon by a foaming machine to become foam. The foaming machine and the foaming agent are a technical system that cooperates with each other and cannot function alone.

[0003] The foam has a small mass and a high strength, and is therefore used in various industries. For example, a PU foam frame is a foaming machine that stirs water and a foaming agent at high speed to achieve uniform fusion and then sprays the mixture into a mold through a foaming gun. However, the stirring device of the existing foaming machine stirs the solvent using a main shaft and stirring blades, but the solvent often rotates in one direction in the tank body, so the contact area between water and the foaming agent is not large, resulting in an increase in stirring time and uneven and incomplete stirring. In view of the deficiencies in the prior art, the present invention provides a PU foaming device for a frame. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a PU foaming device for a mirror frame to solve the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a PU foaming device for a frame, comprising a base, a water storage tank, a foaming agent tank, a stirring box and an operating table, wherein the water storage tank and the foaming agent tank are both fixedly connected to the top wall of the base, the stirring box is welded to the side wall of the base, the operating table is fixedly connected to the top of the stirring box, a first telescopic rod is fixedly connected to the top wall of the operating table, a connecting rod is welded to the top of the first telescopic rod, a second telescopic rod is fixedly connected to the end of the connecting rod away from the first telescopic rod, a foaming gun is fixedly connected to the bottom of the second telescopic rod, a detergent box is fixedly connected to the inner top wall of the base, a stirring bin is fixedly connected to the inner bottom wall of the stirring box, a pipeline mechanism is connected to the side wall of the stirring bin, and the stirring bin is respectively connected to the water storage tank, the foaming agent tank and the detergent box through the pipeline mechanism, a stirring mechanism is arranged inside the stirring bin, an injection molding pipe is opened on the side wall of the stirring bin, and an end of the injection molding pipe away from the stirring bin passes through the side wall of the stirring box and is connected to the foaming gun.

[0008] Preferably, the tops of the water storage tank and the foaming agent tank are both provided with air pumps, and the tops of the water storage tank and the foaming agent tank are respectively provided with a water inlet and a feed inlet.

[0009] Preferably, a side wall of the mixing box is provided with an inspection door.

[0010] Preferably, the pipeline mechanism mainly includes a first branch pipe, a second branch pipe, a third branch pipe and a fourth branch pipe, the first branch pipe, the second branch pipe, the third branch pipe and the fourth branch pipe are respectively fixedly connected to the bottom wall of the water storage tank, the bottom wall of the foaming agent tank, the side wall of the detergent box and the side wall of the stirring chamber, the end of the first branch pipe away from the water storage tank passes through the top wall of the base and extends to the inside of the base, the end of the second branch pipe away from the foaming agent tank passes through the top wall of the base and extends to the inside of the base, the end of the fourth branch pipe away from the stirring chamber passes through the side wall of the base and extends to the inside of the base, and the first branch pipe, the second branch pipe, the third branch pipe and the fourth branch pipe are connected to each other, the connection between the first branch pipe and the water storage tank, the connection between the second branch pipe and the foaming agent tank, and the connection between the third branch pipe and the detergent box are all provided with a one-way valve, the outer surfaces of the first branch pipe and the second branch pipe are fixedly connected with a support frame, and the bottom of the support frame is welded to the inner bottom wall of the base.

[0011] Preferably, the stirring mechanism mainly includes a motor, which is fixedly connected to the top of the stirring chamber, and the output end of the motor is fixedly connected to a main shaft, and the end of the main shaft away from the motor passes through the top wall of the stirring chamber and is rotatably connected to the inner bottom wall of the stirring chamber, four support rods are welded on the outer surface of the main shaft, and the ends of the four support rods away from the main shaft are welded with gear rings, and the inner wall of the gear ring is provided with tooth grooves, and the tooth grooves are meshingly connected with four gears, and a transmission shaft is welded to the bottom of the four gears, and the bottom of the transmission shaft is rotatably connected to the inner bottom wall of the stirring chamber, and a fixed sleeve is rotatably connected to the outer surface of the transmission shaft, and the fixed sleeve is welded to the inner wall of the stirring chamber.

[0012] Preferably, a shaft seal is provided at the connection between the main shaft and the stirring chamber, and stirring blades are provided on the outer surfaces of the main shaft and the four transmission shafts.

[0013] Preferably, a booster pump is provided at the connection between the injection molding tube and the stirring chamber, and the booster pump is fixedly connected to the inner bottom wall of the stirring chamber.

[0014] The present invention provides a PU foaming device for a mirror frame, which has the following beneficial effects:

[0015] 1. The frame PU foaming equipment has a stirring mechanism. When the main shaft rotates, it drives the gear ring to rotate, and then drives the four transmission shafts to rotate through the gears. The main shaft and the four transmission shafts stir the incoming solvent at the same time, and the stirring blades are arranged in conjunction with the stirring blades to avoid the solvent from rotating as a whole in one direction in the tank body, increase the dispersed stirring on both sides, divide and refine the solvent, and then enhance the rotation intensity of the solvent during rotation, greatly improve the stirring efficiency of the solvent, so that the stirring is more uniform, and the stirring time is reduced, thereby improving work efficiency.

[0016] 2. The frame PU foaming equipment has a detergent box. After the equipment is finished working, the detergent enters the mixing chamber through the pipeline mechanism to wash the mixing chamber, and then enters the injection pipe and is discharged through the foaming gun. The inside of the foaming gun is cleaned, avoiding the damage of the equipment caused by the condensation of the solvent inside the foaming gun or the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention.

[0018] Figure 2 It is a front cross-sectional view of the base of the present invention.

[0019] Figure 3 It is a side sectional view of the mixing box of the present invention.

[0020] Figure 4 It is a structural schematic diagram of the stirring mechanism of the present invention.

[0021] Figure 5 It is a schematic structural diagram of the gear ring and gear of the present invention.

[0022] In the figure: 1 base, 2 water storage tank, 201 air pump, 202 water inlet, 203 one-way valve, 3 foaming agent tank, 301 feed inlet, 4 mixing box, 401 maintenance door, 5 operating table, 6 first telescopic rod, 601 connecting rod, 602 second telescopic rod, 603 foaming gun, 7 detergent box, 701 first branch pipe, 702 second branch pipe, 703 third branch pipe, 704 fourth branch pipe, 705 support frame, 8 mixing bin, 801 motor, 802 main shaft, 803 support rod, 804 gear ring, 805 tooth groove, 806 gear, 807 transmission shaft, 808 fixed sleeve, 809 shaft seal, 810 stirring blade, 811 injection molding pipe, 812 booster pump. DETAILED DESCRIPTION

[0023] The embodiment of the present invention provides a PU foaming device for a frame, such as Figure 1-5As shown, it includes a base 1, a water storage tank 2, a foaming agent tank 3, a mixing box 4 and an operating table 5. The water storage tank 2 and the foaming agent tank 3 are fixedly connected to the top wall of the base 1, the mixing box 4 is welded to the side wall of the base 1, the operating table 5 is fixedly connected to the top of the mixing box 4, a first telescopic rod 6 is fixedly connected to the top wall of the operating table 5, a connecting rod 601 is welded to the top of the first telescopic rod 6, a second telescopic rod 602 is fixedly connected to the end of the connecting rod 601 away from the first telescopic rod 6, a foaming gun 603 is fixedly connected to the bottom of the second telescopic rod 602, a detergent box 7 is fixedly connected to the inner top wall of the base 1, a mixing bin 8 is fixedly connected to the inner bottom wall of the mixing box 4, and a mixing bin 8 is fixedly connected to the inner bottom wall of the mixing bin 8. The side wall is connected with a pipeline mechanism, and the stirring chamber 8 is respectively connected with the water storage tank 2, the foaming agent tank 3 and the detergent box 7 through the pipeline mechanism. A stirring mechanism is arranged inside the stirring chamber 8, and an injection tube 811 is opened on the side wall of the stirring chamber 8. The end of the injection tube 811 away from the stirring chamber 8 passes through the side wall of the stirring box 4 and is connected with the foaming gun 603. Through the detergent box 7, after the equipment is finished working, the detergent enters the stirring chamber 8 through the pipeline mechanism, washes the stirring chamber 8, and then enters the injection tube 811 and is discharged through the foaming gun 603, and the inside of the foaming gun 603 is cleaned, thereby avoiding the damage of the equipment caused by the condensation of the solvent in the foaming gun 603 or the inside of the pipeline.

[0024] An air pump 201 is provided on the top of the water tank 2 and the foaming agent tank 3. A water inlet 202 and a feed port 301 are respectively provided on the top of the water tank 2 and the foaming agent tank 3. The water inlet 202 and the feed port 301 are provided to facilitate replenishing water and foaming agent into the water tank 2 and the foaming agent tank 3. The air pump 201 is provided to increase the material discharge speed of the water tank 2 and the foaming agent tank 3. The model of the air pump 201 is 70060284.

[0025] The side wall of the mixing box 4 is provided with an inspection door 401, through which the interior of the equipment can be easily inspected and repaired, thereby increasing the service life of the equipment.

[0026] The pipeline mechanism mainly includes a first branch pipe 701, a second branch pipe 702, a third branch pipe 703 and a fourth branch pipe 704. The first branch pipe 701, the second branch pipe 702, the third branch pipe 703 and the fourth branch pipe 704 are respectively fixedly connected to the bottom wall of the water storage tank 2, the bottom wall of the foaming agent tank 3, the side wall of the detergent box 7 and the side wall of the stirring chamber 8. The end of the first branch pipe 701 away from the water storage tank 2 passes through the top wall of the base 1 and extends to the inside of the base 1. The end of the second branch pipe 702 away from the foaming agent tank 3 passes through the top wall of the base 1 and extends to the inside of the base 1. The end of the fourth branch pipe 704 away from the stirring chamber 8 passes through the The side wall extends toward the interior of the base 1, and the first branch pipe 701, the second branch pipe 702, the third branch pipe 703 and the fourth branch pipe 704 are connected to each other. A one-way valve 203 is provided at the connection between the first branch pipe 701 and the water storage tank 2, the connection between the second branch pipe 702 and the foaming agent tank 3, and the connection between the third branch pipe 703 and the detergent box 7. A support frame 705 is fixedly connected to the outer surface of the first branch pipe 701 and the second branch pipe 702, and the bottom of the support frame 705 is welded to the inner bottom wall of the base 1. The model of the one-way valve 203 is 2WB series, and the type is two-way type. The material is stainless steel, and the connection form is threaded connection.

[0027] The stirring mechanism mainly includes a motor 801, which is fixedly connected to the top of the stirring chamber 8. The output end of the motor 801 is fixedly connected to a main shaft 802. The end of the main shaft 802 away from the motor 801 passes through the top wall of the stirring chamber 8 and is rotatably connected to the inner bottom wall of the stirring chamber 8. Four support rods 803 are welded on the outer surface of the main shaft 802. The ends of the four support rods 803 away from the main shaft 802 are welded with a gear ring 804. The inner wall of the gear ring 804 is provided with a tooth groove 805. The tooth groove 805 is meshed with four gears 806. The four gears 806 are connected to the main shaft 802. 06 are all welded with a transmission shaft 807 at the bottom, the bottom of the transmission shaft 807 is rotatably connected to the inner bottom wall of the stirring chamber 8, the outer surface of the transmission shaft 807 is rotatably connected to a fixed sleeve 808, and the fixed sleeve 808 is welded to the inner wall of the stirring chamber 8, through the arranged stirring mechanism, when the main shaft 802 rotates, it drives the gear ring 804 to rotate, and then drives the four transmission shafts 807 to rotate through the gear 806, the main shaft 802 and the four transmission shafts 807 stir the incoming solvent at the same time, and the model of the motor 801 is Y112M-2.

[0028] A shaft seal 809 is provided at the connection between the main shaft 802 and the stirring chamber 8, and stirring blades 810 are provided on the outer surfaces of the main shaft 802 and the four transmission shafts 807. The shaft seal 809 is provided to reduce the friction force of the rotation of the main shaft 802, thereby providing a certain protection for the main shaft 802 and increasing the sealing performance of the stirring chamber 8. The stirring blades 810 are provided to increase the rotation force, increase the dispersion stirring on both sides, and divide and refine the solvent.

[0029] A booster pump 812 is provided at the connection between the injection tube 811 and the stirring chamber 8, and the booster pump 812 is fixedly connected to the inner bottom wall of the stirring box 4. By turning on the booster pump 812, the situation in which the solvent cannot enter the foaming gun 603 through the injection tube 811 is avoided. The model of the booster pump 812 is 70060284.

[0030] Working principle: During use, the water and foaming agent in the water storage tank 2 and the foaming agent tank 3 are input into the first branch pipe 701 and the second branch pipe 702 through the working air pump 201. At this time, the one-way valve 203 at the connection between the first branch pipe 701 and the water storage tank 2 and the connection between the second branch pipe 702 and the foaming agent tank 3 is in an open state, and the one-way valve 203 at the connection between the third branch pipe 703 and the detergent tank 7 is in a closed state. The water and foaming agent enter the fourth branch pipe 704 and then enter the stirring chamber 8. At this time, the main shaft 802 is driven to rotate by the motor 801 in the open state, and the gear ring 804 is driven to rotate through the support rod 803. The rotation of the gear ring 804 drives the gear groove 805. The rotation of the four meshing gears 806 drives the rotation of the four transmission shafts 807. At this time, the main shaft 802 and the four transmission shafts 807 rotate at the same time, and the cooperating stirring blades 810 prevent the solvent from rotating as a whole in one direction in the tank body, increase the dispersed stirring on both sides, divide and refine the solvent, and thus enhance the rotation intensity of the solvent during rotation, greatly improve the stirring efficiency of the solvent, thereby making the stirring more uniform, and reducing the stirring time, thereby improving work efficiency. After the stirring is completed, the solvent enters the injection tube 811 and then enters the foaming gun 603 through the working booster pump 812, and is injected into the mold through the foaming gun 603.

[0031] After the equipment is finished working, the one-way valve 203 at the connection between the first branch pipe 701 and the water storage tank 2 and the one-way valve 203 at the connection between the second branch pipe 702 and the foaming agent tank 3 is in a closed state, and the one-way valve 203 at the connection between the third branch pipe 703 and the detergent tank 7 is in an open state. The detergent enters the stirring chamber 8 through the pipeline mechanism to wash the stirring chamber 8, and then enters the injection pipe 811 to be discharged through the foaming gun 603, and the inside of the foaming gun 603 is cleaned, thereby avoiding damage to the equipment caused by condensation of the solvent in the foaming gun 603 or the inside of the pipeline.

[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A PU foaming device for a mirror frame, comprising a base (1), a water storage tank (2), a foaming agent tank (3), a stirring box (4) and an operating table (5), characterized in that: The water storage tank (2) and the foaming agent tank (3) are both fixedly connected to the top wall of the base (1), the mixing box (4) is welded to the side wall of the base (1), and the operating table (5) is fixedly connected to the top of the mixing box (4); A first telescopic rod (6) is fixedly connected to the top wall of the operating table (5); a connecting rod (601) is welded to the top of the first telescopic rod (6); an end of the connecting rod (601) away from the first telescopic rod (6) is fixedly connected to a second telescopic rod (602); and a foaming gun (603) is fixedly connected to the bottom of the second telescopic rod (602); A detergent box (7) is fixedly connected to the inner top wall of the base (1), a stirring chamber (8) is fixedly connected to the inner bottom wall of the stirring chamber (4), a pipeline mechanism is connected to the side wall of the stirring chamber (8), and the stirring chamber (8) is respectively connected to the water storage tank (2), the foaming agent tank (3) and the detergent box (7) through the pipeline mechanism; A stirring mechanism is provided inside the stirring chamber (8), an injection tube (811) is provided on the side wall of the stirring chamber (8), and an end of the injection tube (811) away from the stirring chamber (8) passes through the side wall of the stirring box (4) and is connected to the foaming gun (603); The pipeline structure mainly comprises a first branch pipe (701), a second branch pipe (702), a third branch pipe (703) and a fourth branch pipe (704). The first branch pipe (701), the second branch pipe (702), the third branch pipe (703) and the fourth branch pipe (704) are respectively fixedly connected to the bottom wall of the water storage tank (2), the bottom wall of the foaming agent tank (3), the side wall of the detergent box (7) and the side wall of the stirring chamber (8). The end of the first branch pipe (701) away from the water storage tank (2) passes through the top wall of the base (1) and extends into the interior of the base (1). The end of the second branch pipe (702) away from the foaming agent tank (3) passes through the top wall of the base (1) and extends into the interior of the base (1). One end of the branch pipe (704) away from the stirring chamber (8) passes through the side wall of the base (1) and extends toward the inside of the base (1), and the first branch pipe (701), the second branch pipe (702), the third branch pipe (703) and the fourth branch pipe (704) are interconnected. A one-way valve (203) is provided at the connection between the first branch pipe (701) and the water storage tank (2), the connection between the second branch pipe (702) and the foaming agent tank (3), and the connection between the third branch pipe (703) and the detergent tank (7). A support frame (705) is fixedly connected to the outer surfaces of the first branch pipe (701) and the second branch pipe (702), and the bottom of the support frame (705) is welded to the inner bottom wall of the base (1); The stirring mechanism mainly comprises a motor (801), the motor (801) being fixedly connected to the top of the stirring chamber (8), the output end of the motor (801) being fixedly connected to a main shaft (802), the end of the main shaft (802) away from the motor (801) passing through the top wall of the stirring chamber (8) and being rotatably connected to the inner bottom wall of the stirring chamber (8), and four support rods (803) being welded on the outer surface of the main shaft (802), the ends of the four support rods (803) away from the main shaft (802) being welded to the inner bottom wall of the stirring chamber (8). A gear ring (804) is connected, the inner wall of the gear ring (804) is provided with a tooth groove (805), the tooth groove (805) is meshed with four gears (806), the bottoms of the four gears (806) are welded with a transmission shaft (807), the bottom of the transmission shaft (807) is rotatably connected to the inner bottom wall of the mixing chamber (8), and a fixed shaft sleeve (808) is rotatably connected on the outer surface of the transmission shaft (807), and the fixed shaft sleeve (808) is welded to the inner wall of the mixing chamber (8).

2. The PU foaming equipment for a mirror frame according to claim 1, characterized in that: An air pump (201) is provided on the top of the water storage tank (2) and the foaming agent tank (3), and a water inlet (202) and a material feed port (301) are respectively provided on the top of the water storage tank (2) and the foaming agent tank (3).

3. The PU foaming equipment for a mirror frame according to claim 1, characterized in that: The side wall of the mixing box (4) is provided with an inspection door (401).

4. The PU foaming equipment for a mirror frame according to claim 1, characterized in that: A shaft seal (809) is provided at the connection between the main shaft (802) and the stirring chamber (8), and stirring blades (810) are provided on the outer surfaces of the main shaft (802) and the four transmission shafts (807).

5. The PU foaming equipment for a mirror frame according to claim 1, characterized in that: A booster pump (812) is provided at the connection between the injection molding tube (811) and the stirring chamber (8), and the booster pump (812) is fixedly connected to the inner bottom wall of the stirring chamber (4).

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