Welding ring assembly machine

By designing an adjustable storage box and feeding ring assembly mechanism in welding equipment, the problem of low position deviation and automation during the sliding process of copper pipes is solved, and automatic sorting of copper pipes and precise assembly of welding rings is realized, improving the improvement of the improvement of the Productivity and automation level.

CN110788587BActive Publication Date: 2025-01-17JIANGXI JUNMENG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN201910992452.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-18
Publication Date
2025-01-17
Estimated Expiration
2039-10-18

AI Technical Summary

Technical Problem

The existing welding equipment is low in degree of automation, and positional deviation is prone to occur during the sliding of copper pipes, resulting in failure of welding ring assembly, high labor costs, and inability to accurately align the copper pipe ports of air conditioners.

Method used

A welding ring set machine is designed, using an adjustable storage box and a ring assembly mechanism to achieve automatic sorting and accuracy of copper pipes by contacting the adjustment plate, pipe transfer plate, pressure pipe discharge assembly and linear drive. Assembly to ensure that the copper tube does not have positional offset during the sliding process, and automatically completes the ring assembly through the welding ring vibration disc and material push assembly.

Benefits of technology

It improves the degree of automation, reduces labor costs, ensures the accuracy and production efficiency of welding ring assembly, reduces the demand for artificial rings, and improves production efficiency through waste sorting boxes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention belongs to the technical field of automation equipment, and in particular, relates to a welding ring assembly machine. The present invention comprises a workbench, wherein a material storage box is provided on the workbench, wherein an abutment adjustment plate capable of reciprocating linear motion in a horizontal direction is provided in the material storage box, and a tube shifting plate capable of rotating in the material storage box is provided. The present invention sets an adjustment abutment adjustment plate so that the copper tube will not be displaced in the process of sliding down, and at the same time, sets a tube shifting plate so that the copper tubes located above the material storage box can be slid down in sequence to prevent the copper tubes above from getting stuck. The present invention has an automatic sorting function, and limits the height of the copper tubes by a tube pressing bar to avoid the discharge of two layers of copper tubes at the same time, without manual sorting, thus reducing labor costs. Finally, the copper tubes are sequentially fed and assembled by a ring feeding assembly mechanism, and the assembly positioning is precise, the degree of automation is high, and manual ring feeding is not required, thus achieving high production efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of automation equipment and relates to a welding ring assembly machine. Background Art

[0002] At present, before welding and using the air-conditioning copper tube, a welding ring needs to be put on the straight section of the air-conditioning copper tube. The existing material storage box only has the function of storing materials, and the existing welding ring assembly mechanism does not have the function of automatically discharging the copper tubes in sequence. At the same time, the copper tube is prone to position displacement during the sliding process, the degree of automation is low, and the labor cost is high. Since the welding ring cannot be accurately aligned with the pipe mouth of the air-conditioning copper tube, it is easy to cause the welding ring assembly to fail.

[0003] In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses a U-shaped air-conditioning copper tube welding ring assembly mechanism [application number: 201821634829.7], including a base, a guide rail, a cylinder, a piston rod, a sliding table, a limit table, a guide frame, a guide column, a vertical plate, a feed rack, a rotating table, a U-shaped copper tube fixing table, and a fastening bolt. The limit table is fixed on the base, and the two guide rails are fixed on the base in parallel with each other. The sliding table is connected to the guide rail through a slider and can move along the guide rail. A connecting block is provided at the rear end of the sliding table, and the connecting block is connected to the piston rod on the cylinder. A limiting device is fixed on an edge of one side of the sliding table, and the limiting rod on the limiting device is in the limiting groove of the limiting table. The guide frame is fixed to the middle of the sliding table, and a matching ring rod fixing table is fixed at the front end of the sliding table. The vertical plate is fixed to the front end of the base, and a feed rack is provided on the vertical plate. A plurality of U-shaped copper tube fixing tables are fixed on the rotating table, and a U-shaped fixing groove is provided on the U-shaped copper tube fixing table. However, this solution still cannot automatically discharge the copper tubes in sequence. The copper tubes are prone to positional displacement during the sliding process. The degree of automation is low and the labor cost is high. At the same time, the welding ring cannot be accurately aligned with the pipe mouth of the air-conditioning copper tube, which easily leads to welding ring assembly failure. Summary of the invention

[0004] The object of the present invention is to provide a welding ring mounting machine in view of the above problems.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A welding ring assembly machine comprises a workbench, wherein a material storage box is arranged on the workbench, an abutment adjustment plate which can reciprocate linearly in the horizontal direction is arranged in the material storage box, a tube shifting plate which can be rotatably arranged in the material storage box, a tube pressing and discharging assembly corresponding to the position of the tube shifting plate is arranged in the material storage box, and a sleeve ring assembly mechanism corresponding to the position of the material storage box is also arranged on the workbench.

[0007] In the above-mentioned welding ring assembly machine, the bottom of the material storage box is arranged at an angle, and the tube pressing and discharging assembly includes a tube pressing plate arranged in the material storage box, and the tube pressing plate is provided with a plurality of tube pressing strips parallel to the bottom of the material storage box, and the bottom of the material storage box is provided with a tube baffle plate, and the angle between the tube baffle plate and the bottom of the material storage box is an acute angle, and a rotating plate embedding groove is provided in the tube pressing plate, and the rotating plate embedding groove corresponds to the position of the tube shifting rotating plate and the shape is matched, and the bottom of the tube pressing plate is arc-shaped.

[0008] In the above-mentioned welding ring assembly machine, a turn plate shaft which is rotatably matched with the material storage box is provided on the top of the material storage box, the turn plate shaft is fixedly connected to the top of the tube turning plate, a turn plate drive assembly is provided on the material storage box, the turn plate drive assembly is connected to the turn plate shaft, the turn plate drive assembly includes a linear drive arranged on the material storage box, a small turn arm is hinged on the power shaft of the linear drive, and the small turn arm is fixedly connected to the turn plate shaft at one end away from the power shaft of the linear drive.

[0009] In the above-mentioned welding ring assembly machine, the abutment adjustment plate is trapezoidal, a plurality of limit holes are provided in the material storage box, a plurality of limit shafts symmetrical along the center line of the abutment adjustment plate are provided on the abutment adjustment plate, the limit shafts correspond to the position of the limit holes and are matched in shape, an anti-slip sleeve is provided on the side of the limit hole close to the abutment adjustment plate, the anti-slip sleeve corresponds to the position of the limit shaft and is matched in shape, a displacement hole is also provided in the material storage box, a threaded displacement rod corresponding to the position of the displacement hole is provided on the abutment adjustment plate, an abutment rotating block is provided on the threaded displacement rod, the abutment rotating block is screwed to the threaded displacement rod, and the axis line of the abutment adjustment plate and the axis line of the pipe shifting plate are perpendicular to each other.

[0010] In the above-mentioned welding ring assembly machine, the abutment adjustment plate is fixedly connected with a tube abutment strip, the tube abutment strip and the tube pressing strip are parallel to each other, the bottom of the abutment adjustment plate abuts with the material storage box, the bottom of the tube abutment strip abuts with the material storage box, a reinforcement plate is provided at the bottom of the material storage box, a support frame is fixedly connected with the bottom of the reinforcement plate, the support frame is T-shaped, and a machine base bottom plate is provided at the bottom of the support frame.

[0011] In the above-mentioned welding ring assembly machine, the sleeve ring assembly mechanism includes a welding ring vibration plate arranged on the workbench, the welding ring vibration plate is provided with a welding ring feeding channel, the bottom of the welding ring feeding channel is provided with a welding ring feeding seat, the welding ring feeding seat is provided with a detection and positioning base, the welding ring feeding seat is provided with a ring feeding component that can reciprocate along a straight line, and the detection and positioning base is provided with a sleeve ring pushing component.

[0012] In the above-mentioned welding ring assembly machine, the ring feeding assembly includes a welding ring pushing plate which is arranged in a welding ring feeding seat and can reciprocate along a straight line. The welding ring feeding seat is provided with a welding ring pushing driver. The power shaft of the welding ring pushing driver is fixedly connected with the welding ring pushing plate. A welding ring placement groove is provided in the welding ring pushing plate. The position of the welding ring pushing plate corresponds to the position of the welding ring feeding channel. The sleeve ring pushing assembly includes a first linear pusher arranged on a detection and positioning base. The power shaft of the first linear pusher is connected with a tube pushing plate. The detection and positioning base is also provided with a second linear pusher. The power shaft of the second linear pusher is connected with a conduit pushing rod corresponding to the position of the storage box.

[0013] In the above-mentioned welding ring assembly machine, the welding ring feed seat is provided with a sleeve loading groove, the detection and positioning base is provided with a sleeve ring slide groove corresponding to the position of the sleeve loading groove, the tube push plate is provided with an annular groove, and the welding ring feed seat is provided with a third linear pusher, and the power shaft of the third linear pusher is connected to the top cross plate located directly below the sleeve ring slide groove. The detection and positioning base is also provided with a detection groove, and the bottom of the detection groove is connected to a plurality of discharge pushing grooves symmetrically along the center line of the detection groove. The welding ring feed seat is also provided with a fourth linear pusher, and the power shaft of the fourth linear pusher is connected to a discharge pushing plate corresponding to the position of the discharge pushing groove and matching the shape.

[0014] In the above-mentioned welding ring assembly machine, the welding ring feeding seat is also provided with a pressure inspection base, the pressure inspection base is provided with a probe driver, the power shaft of the probe driver is connected with a welding ring detection probe, and the welding ring detection probe is located directly above the detection groove.

[0015] In the above-mentioned welding ring assembly machine, a discharge hopper corresponding to the position of the detection and positioning base is provided on the workbench, and the discharge hopper is arranged at an angle. A waste fixing seat is also provided on the workbench, and a fifth linear actuator is provided on the waste fixing seat. A waste containing box is connected to the power shaft of the fifth linear actuator, and the waste containing box is located above the discharge hopper and corresponds to the position of the detection and positioning base.

[0016] Compared with the existing technology, the advantages of the present invention are as follows: 1. The present invention sets an adjustable abutment adjustment plate so that the copper tube will not be offset in the process of sliding down. At the same time, by setting a tube transfer plate, the copper tubes located above the storage box can be slid down in order to prevent the copper tubes above from being stuck. It has an automatic sorting function, and the height of the copper tubes is limited by the tube pressing strip to avoid the discharge of two layers of copper tubes at the same time. There is no need for manual sorting, which reduces the labor cost. Finally, the copper tubes are assembled in order by the ring sending assembly mechanism. The assembly positioning is accurate, the degree of automation is high, no manual ring is required, and the production efficiency is high. 2. The present invention sets a tube abutment strip to prevent the copper tube from angularly offset after sliding down the abutment adjustment plate, further ensuring the displacement path of the copper tube. 3. The present invention sets a tube blocking plate to block the copper tube and prevent the copper tube from sliding directly out of the storage box. 4. The present invention sets a waste material storage box to automatically classify, reduce manual screening time, and further improve production efficiency.

[0017] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the feeding ring assembly mechanism.

[0020] Figure 3 It is a structural diagram of the other direction of the feeding ring assembly mechanism.

[0021] Figure 4 It is a structural schematic diagram of the welding ring push plate.

[0022] Figure 5 It is a structural schematic diagram of the detection and positioning base.

[0023] Figure 6 It is a partial structural schematic diagram of the present invention.

[0024] Figure 7 It is a partial structural schematic diagram of another aspect of the present invention.

[0025] Figure 8 It is a partial structural schematic diagram of another aspect of the present invention.

[0026] Fig. 9 It is a partial structural schematic diagram of another aspect of the present invention.

[0027] In the figure: storage box 1, abutment adjustment plate 2, pipe dialing rotating plate 3, pipe pressing and discharging assembly 4, pipe pressing plate 5, pipe pressing strip 6, pipe blocking plate 7, rotating plate embedding groove 8, rotating plate shaft 9, rotating plate driving assembly 10, linear drive 11, small rotating arm 12, limit hole 13, limit shaft 14, anti-slip sleeve 15, displacement hole 16, threaded displacement rod 17, abutment rotating block 18, pipe abutment strip 19, reinforcement plate 20, support frame 21, machine base bottom plate 22, welding ring vibration plate 30, welding ring feeding channel 31, welding ring feeding seat 32, detection and positioning base 33, feeding ring assembly 34, sleeve ring pushing assembly 35, welding ring pushing plate 3 6. Welding ring pushing driver 36a, welding ring placement groove 37, first linear pusher 38, pipe pushing plate 39, second linear pusher 40, sleeve mounting groove 41, sleeve ring slide groove 42, annular groove 43, third linear pusher 44, discharge pushing groove 45, fourth linear pusher 46, discharge pushing plate 46a, pressure inspection base 47, probe driver 48, welding ring detection probe 49, discharge hopper 50, waste fixing seat 51, fifth linear pusher 52, waste containing box 53, catheter pushing rod 60, head cross plate 61, detection groove 62, workbench 100, sleeve feeding ring assembly mechanism 101. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings.

[0029] like Figure 1-9 As shown, a welding ring assembly machine includes a workbench 100, on which a material storage box 1 is provided, in which an abutment adjustment plate 2 which can reciprocate linearly in a horizontal direction is provided, in which a tube-moving rotating plate 3 is rotatably provided, in which a tube pressing and discharging component 4 corresponding to the position of the tube-moving rotating plate 3 is provided, and in which a sleeve ring assembly mechanism 101 corresponding to the position of the material storage box 1 is also provided.

[0030] In this embodiment, the user aligns the heads and tails of the copper tubes and puts them into the storage box 1 in sequence. The abutment adjustment plate 2 is adjusted to prevent the copper tubes from being displaced in the process of sliding down. At the same time, during the sliding of the copper tubes, the copper tubes on top can be slid down in sequence by rotating the tube turning plate 3 to prevent the copper tubes on top from getting stuck. The system also has an automatic sorting function and limits the height of the copper tubes through the tube pressing and discharging component 4 to avoid the simultaneous discharge of two layers of copper tubes. No manual sorting is required, which reduces labor costs. Finally, the copper tubes are assembled with rings in sequence through the ring assembly mechanism 101. The assembly positioning is precise, the degree of automation is high, no manual ring putting is required, and the production efficiency is high.

[0031] Combination Figure 6 , Figure 7As shown, the bottom of the storage box 1 is inclined, the tube pressing and discharging assembly 4 includes a tube pressing plate 5 arranged in the storage box 1, and the tube pressing plate 5 is provided with a plurality of tube pressing strips 6 which are parallel to the bottom of the storage box 1, and the bottom of the storage box 1 is provided with a tube baffle plate 7, and the angle between the tube baffle plate 7 and the bottom of the storage box 1 is an acute angle, and a rotating plate embedding groove 8 is provided in the tube pressing plate 5, and the rotating plate embedding groove 8 corresponds to the position of the tube shifting rotating plate 3 and the shape is matched, and the bottom of the tube pressing plate 5 is arc-shaped.

[0032] Specifically, the bottom of the storage box 1 is inclined to ensure that it can automatically slide down by relying on gravity. The tube pressing bar 6 limits the height of the copper tube, and the tube blocking plate 7 blocks the copper tube to prevent it from sliding out. The angle between the tube blocking plate 7 and the bottom of the storage box 1 is an acute angle, which further ensures that the copper tube slides out. The rotating plate is embedded in the groove 8 to place the rotating tube turning plate 3. The bottom of the tube pressing plate 5 is arc-shaped, which further prevents the copper tube from getting stuck during the sliding process.

[0033] Combination Figure 8 , Fig. 9 As shown, a turn plate shaft 9 which is rotatably matched with the material storage box 1 is provided on the top of the material storage box 1, and the turn plate shaft 9 is fixedly connected to the top of the tube transfer turn plate 3. A turn plate drive assembly 10 is provided on the material storage box 1, and the turn plate drive assembly 10 is connected to the turn plate shaft 9. The turn plate drive assembly 10 includes a linear drive 11 arranged on the material storage box 1, and a small turn arm 12 is hinged on the power shaft of the linear drive 11, and the small turn arm 12 is fixedly connected to the turn plate shaft 9 at one end away from the power shaft of the linear drive 11.

[0034] In this embodiment, when it is necessary to rotate the tube-shifting turntable 3, the linear drive 11 is started, and the small rotating arm 12 is driven to rotate by the power shaft of the linear drive 11. At the same time, the turntable shaft 9 and the tube-shifting turntable 3 are driven to rotate by the small rotating arm 12. There is no need to manually shift the tube-shifting turntable 3, and the degree of automation is relatively high. Those skilled in the art should understand that the linear drive 11 can be a pneumatic cylinder, an oil cylinder or a linear motor.

[0035] Combination Figure 6 , Fig. 9As shown, the abutment adjustment plate 2 is trapezoidal, a plurality of limiting holes 13 are provided in the storage box 1, a plurality of limiting shafts 14 symmetrical along the center line of the abutment adjustment plate 2 are provided on the abutment adjustment plate 2, the limiting shafts 14 correspond to the position of the limiting holes 13 and are matched in shape, an anti-slip sleeve 15 is provided on the side of the limiting hole 13 close to the abutment adjustment plate 2, the anti-slip sleeve 15 corresponds to the position of the limiting shaft 14 and is matched in shape, a displacement hole 16 is also provided in the storage box 1, a threaded displacement rod 17 corresponding to the position of the displacement hole 16 is provided on the abutment adjustment plate 2, an abutment rotating block 18 is provided on the threaded displacement rod 17, the abutment rotating block 18 is screwed to the threaded displacement rod 17, and the axis line of the abutment adjustment plate 2 and the axis line of the pipe-shifting rotating plate 3 are perpendicular to each other.

[0036] In this embodiment, the abutment adjustment plate 2 is trapezoidal, which is matched with the shape of the storage box 1. The limiting shaft 14 ensures that the abutment adjustment plate 2 does not deviate at an angle during the horizontal movement. The anti-slip sleeve 15 plays an anti-slip role. When the abutment adjustment plate 2 needs to be moved, the abutment adjustment plate 2 can be driven to move in the horizontal direction by rotating the threaded displacement rod 17. After adjusting the position, it abuts against the storage box 1 through the abutment rotating block 18, which has a fixing effect on the abutment adjustment plate 2.

[0037] Combination Figure 8 As shown, the abutment adjustment plate 2 is fixedly connected with a tube abutment strip 19, the tube abutment strip 19 is parallel to the tube pressing strip 6, the bottom of the abutment adjustment plate 2 is abutted with the material storage box 1, the bottom of the tube abutment strip 19 is abutted with the material storage box 1, the bottom of the material storage box 1 is provided with a reinforcement plate 20, the bottom of the reinforcement plate 20 is fixedly connected with a support frame 21, the support frame 21 is T-shaped, and the bottom of the support frame 21 is provided with a machine base bottom plate 22.

[0038] In this embodiment, the tube abutment strip 19 can prevent the copper tube from angularly deviating after sliding out of the abutment adjustment plate 2, further ensuring the displacement path of the copper tube. The reinforcement plate 20 reinforces the storage box 1, the support frame 21 supports the storage box 1, and the base plate 22 strengthens the supporting and fixing effect.

[0039] Combination Figure 2 As shown, the sleeve ring assembly mechanism 101 includes a welding ring vibration plate 30 arranged on the workbench 100, and a welding ring feeding channel 31 is provided on the welding ring vibration plate 30, and a welding ring feeding seat 32 is provided at the bottom of the welding ring feeding channel 31, and a detection and positioning base 33 is provided in the welding ring feeding seat 32, and a ring feeding component 34 that can reciprocate along a straight line is provided in the welding ring feeding seat 32, and a sleeve ring pushing component 35 is provided on the detection and positioning base 33.

[0040] In the present embodiment, the user places the welding ring in the welding ring vibration plate 30, and transports the welding ring to the welding ring feeding channel 31 in sequence through the welding ring vibration plate 30 and then enters the welding ring feeding seat 32, and moves the welding ring to the position corresponding to the position of the copper tube through the ring feeding assembly 34, moves one welding ring at a time, and puts the welding ring on the copper tube through the ring pushing assembly 35, completing the automatic ring putting and pushing process, with a high degree of automation and production efficiency, and no manual ring putting and pushing are required.

[0041] Combination Figure 3 , Figure 4 As shown, the ring feeding assembly 34 includes a welding ring pushing plate 36 which is arranged in the welding ring feeding seat 32 and can reciprocate along a straight line. The welding ring feeding seat 32 is provided with a welding ring pushing driver 36a. The power shaft of the welding ring pushing driver 36a is fixedly connected with the welding ring pushing plate 36. The welding ring pushing plate 36 is provided with a welding ring placement groove 37. The welding ring pushing plate 36 corresponds to the position of the welding ring feeding channel 31. The sleeve ring pushing assembly 35 includes a first linear pusher 38 arranged on the detection and positioning base 33. The power shaft of the first linear pusher 38 is connected with a tube pushing plate 39. The detection and positioning base 33 is also provided with a second linear pusher 40. The power shaft of the second linear pusher 40 is connected with a conduit pushing rod 60 corresponding to the position of the storage box 1.

[0042] In this embodiment, the welding ring at the bottom of the welding ring feeding channel 31 is moved to the welding ring placement groove 37. When the welding ring pushing plate 36 needs to be moved, the welding ring pushing driver 36a is started, and the welding ring pushing plate 36 and the welding ring located in the welding ring placement groove 37 are driven to move by the power shaft of the welding ring pushing driver 36a. The second linear actuator 40 is started, and the catheter pushing rod 60 is driven to move by the power shaft of the second linear actuator 40 to move a copper tube located at the bottom of the storage box 1 to the detection and positioning base 33 for ringing. After the ringing is completed, the first linear actuator 38 is started, and the power shaft of the first linear actuator 38 drives the tube pushing plate 39 to move, and the copper tube with the ring completed is pushed to the next position. Those skilled in the art should understand that the first linear actuator 38, the second linear actuator 40 and the welding ring pushing driver 36a can be a cylinder, an oil cylinder or a linear motor.

[0043] Combination Figure 5As shown, the welding ring feed seat 32 is provided with a sleeve groove 41, the detection and positioning base 33 is provided with a sleeve groove 42 corresponding to the position of the sleeve groove 41, the tube push plate 39 is provided with an annular groove 43, and the welding ring feed seat 32 is provided with a third linear pusher 44, the power shaft of the third linear pusher 44 is connected to the head cross plate 61 located directly below the sleeve groove 42, the detection and positioning base 33 is also provided with a detection groove 62, the bottom of the detection groove 62 is connected to a plurality of discharge pushing grooves 45 symmetrical along the center line of the detection groove 62, and the welding ring feed seat 32 is also provided with a fourth linear pusher 46, the power shaft of the fourth linear pusher 46 is connected to a discharge pushing plate 46a corresponding to the position of the discharge pushing groove 45 and matching the shape.

[0044] Specifically, before the ring is put on, the welding ring placement groove 37 is moved to the sleeve groove 41, and the annular groove 43 can prevent the copper tube from sliding when pushing the copper tube. When the copper tube is ringed, the third linear pusher 44 is started, and the power shaft of the third linear pusher 44 drives the head cross plate 61 to rise, so that the copper tube moves into the annular groove 43, and the copper tube is moved to the detection groove 62 through the tube push plate 39. After the detection ring is completed, the fourth linear pusher 46 is started, and the power shaft of the fourth linear pusher 46 drives the discharge push plate 46a to rise to push out the copper tube with the ring completed. Those skilled in the art should understand that the third linear pusher 44 and the fourth linear pusher 46 can be cylinders, oil cylinders or linear motors.

[0045] Combination Figure 1 As shown, the weld ring feeding seat 32 is also provided with a pressure inspection base 47, and the pressure inspection base 47 is provided with a probe driver 48. The power shaft of the probe driver 48 is connected with a weld ring detection probe 49, and the weld ring detection probe 49 is located directly above the detection groove 62.

[0046] In this embodiment, when the copper tube with the ring completed moves into the detection groove 62, the probe driver 48 is started, and the welding ring detection probe 49 is driven downward by the power shaft of the probe driver 48, and the welding ring detection probe 49 is used to check whether the copper tube is successfully ringed. Those skilled in the art should understand that the probe driver 48 can be a cylinder, an oil cylinder or a linear motor, and the welding ring detection probe 49 can use an infrared height detector sold on the market.

[0047] Combination Figure 1As shown, the workbench 100 is provided with a discharge hopper 50 corresponding to the position of the detection and positioning base 33, and the discharge hopper 50 is arranged at an angle. The workbench 100 is also provided with a waste fixing seat 51, and the waste fixing seat 51 is provided with a fifth linear actuator 52. The power shaft of the fifth linear actuator 52 is connected with a waste containing box 53, and the waste containing box 53 is located above the discharge hopper 50 and corresponds to the position of the detection and positioning base 33.

[0048] In the present embodiment, the copper tubes that have been successfully ringed are pushed into the discharging hopper 50 by the discharging push plate 46a. The discharging hopper 50 is tilted so that the copper tubes that have been successfully ringed can slide down automatically. If the welding ring detection probe 49 detects that the copper tubes have not been successfully ringed, the fifth linear pusher 52 is started, and the power shaft of the fifth linear pusher 52 drives the waste containing box 53 to move, and the copper tubes that have not been ringed are pushed into the waste containing box 53 by the discharging push plate 46a for automatic classification, thereby reducing the time of manual screening and further improving the production efficiency.

[0049] The working principle of the present invention is:

[0050] The user aligns the ends of the copper tubes and puts them into the storage box 1 in sequence. By rotating the threaded displacement rod 17, the abutment adjustment plate 2 can be driven to move in the horizontal direction. After adjusting the position, the abutment rotation block 18 abuts against the storage box 1, which has a fixing effect on the abutment adjustment plate 2. The limit shaft 14 ensures that the abutment adjustment plate 2 does not deviate in angle during the horizontal movement. The anti-slip sleeve 15 plays an anti-slip role. By adjusting the abutment adjustment plate 2, the copper tube will not deviate in position during the sliding process. At the same time, the linear drive is started during the sliding process of the copper tube. 11. The power shaft of the linear drive 11 drives the small rotating arm 12 to rotate, and at the same time drives the rotating plate shaft 9 and the tube-shifting rotating plate 3 to rotate through the small rotating arm 12. There is no need to manually shift the tube-shifting rotating plate 3, and the degree of automation is high. By rotating the tube-shifting rotating plate 3, the copper tubes located above can be slid down in sequence to prevent the copper tubes above from getting stuck. At the same time, it has an automatic sorting function, and the height of the copper tubes is limited by the tube pressing strip 6 to avoid the discharge of two layers of copper tubes at the same time. The degree of automation is high, and there is no need for manual sorting, which reduces labor costs. The user places the welding ring in the welding ring vibration plate 30, and the welding ring is transported to the welding ring feeding channel 31 in sequence through the welding ring vibration plate 30 and then enters the welding ring feeding seat 32. The welding ring at the bottom of the welding ring feeding channel 31 moves to the welding ring placement groove 37. When it is necessary to move the welding ring pushing plate 36, the welding ring pushing driver 36a is started, and the welding ring pushing plate 36 and the welding ring located in the welding ring placement groove 37 are driven to move by the power shaft of the welding ring pushing driver 36a, and the second linear actuator 40 is started, and the power shaft of the second linear actuator 40 drives the catheter pushing rod 60 to move, and a copper tube located at the bottom of the storage box 1 is moved to the detection positioning base 33 for ringing. After the ringing is completed, the first linear actuator 38 is started, and the power shaft of the first linear actuator 38 drives the tube pushing plate 39 to move, and the copper tube with the ring completed is pushed into the detection groove 62. Before the ring is put on, the welding ring placement groove 37 is moved into the sleeve groove 41. The annular groove 43 can prevent the copper tube from sliding when pushing the copper tube. When the copper tube is ringed, the third linear pusher 44 is started, and the power shaft of the third linear pusher 44 drives the head cross plate 61 to rise, so that the copper tube moves into the annular groove 43, and the copper tube is moved into the detection groove 62 through the tube push plate 39. After the detection ring is completed, the fourth linear pusher 46 is started, and the power shaft of the fourth linear pusher 46 drives the discharge push plate 46a to rise to push out the copper tube with the ring completed.When the copper tube with the ring completed moves to the detection groove 62, the probe driver 48 is started, and the welding ring detection probe 49 is driven downward by the power shaft of the probe driver 48 to check whether the copper tube is successfully ringed. The copper tube with the successful ring is pushed into the discharge hopper 50 by the discharge push plate 46a. The discharge hopper 50 is tilted to allow the copper tube with the successful ring to slide down automatically. If the welding ring detection probe 49 detects that the copper tube is not successfully ringed, the fifth linear pusher 52 is started, and the waste box 53 is driven to move by the power shaft of the fifth linear pusher 52. The copper tube that has not been ringed is pushed into the waste box 53 through the discharge push plate 46a for automatic classification, thereby reducing the time of manual screening and further improving the production efficiency.

[0051] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0052] Although this article uses more storage boxes 1, abutment adjustment plates 2, pipe shifting plates 3, pipe pressing and discharging components 4, pipe pressing plates 5, pipe pressing strips 6, pipe blocking plates 7, turn plate embedding grooves 8, turn plate shafts 9, turn plate driving components 10, linear actuators 11, small rotating arms 12, limit holes 13, limit shafts 14, anti-slip sleeves 15, displacement holes 16, threaded displacement rods 17, abutment rotating blocks 18, pipe abutment strips 19, reinforcement plates 20, support frames 21, machine base bottom plates 22, welding ring vibration disks 30, welding ring feeding channels 31, welding ring feeding seats 32, detection and positioning bases 33, feeding ring components 34, sleeve ring pushing components 35, welding ring pushing plates 36, welding ring pushing The terms such as driver 36a, welding ring placement groove 37, first linear pusher 38, pipe push plate 39, second linear pusher 40, sleeve groove 41, sleeve slide groove 42, annular groove 43, third linear pusher 44, discharge push groove 45, fourth linear pusher 46, discharge push plate 46a, pressure inspection base 47, probe driver 48, welding ring detection probe 49, discharge hopper 50, waste fixing seat 51, fifth linear pusher 52, waste containing box 53, catheter push rod 60, head cross plate 61, detection groove 62, workbench 100, sleeve ring assembly mechanism 101, etc., but the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention, and interpreting them as any additional restrictions is contrary to the spirit of the present invention.

Claims

1. A welding ring assembly machine, comprising a workbench (100), wherein a material storage box (1) is provided on the workbench (100), characterized in that: The material storage box (1) is provided with an abutment adjustment plate (2) capable of reciprocating linear motion in a horizontal direction, the material storage box (1) is provided with a rotatable tube-moving rotating plate (3), the material storage box (1) is also provided with a tube-pressing and discharging assembly (4) corresponding to the position of the tube-moving rotating plate (3), and the workbench (100) is also provided with a sleeve-feeding ring assembly mechanism (101) corresponding to the position of the material storage box (1); The bottom of the material storage box (1) is arranged at an angle, the tube pressing and discharging assembly (4) comprises a tube pressing plate (5) arranged in the material storage box (1), the tube pressing plate (5) is provided with a plurality of tube pressing strips (6) which are parallel to the bottom of the material storage box (1), the bottom of the material storage box (1) is provided with a tube baffle plate (7), the angle between the tube baffle plate (7) and the bottom of the material storage box (1) is an acute angle, a rotating plate embedding groove (8) is provided in the tube pressing plate (5), the rotating plate embedding groove (8) corresponds to the position of the tube shifting rotating plate (3) and has a shape matching that of the rotating plate (3), and the bottom of the tube pressing plate (5) is arc-shaped; The top of the material storage box (1) is provided with a rotating plate shaft (9) which is rotatably matched with the material storage box (1), the rotating plate shaft (9) is fixedly connected to the top of the pipe transfer rotating plate (3), the material storage box (1) is provided with a rotating plate driving assembly (10), the rotating plate driving assembly (10) is connected to the rotating plate shaft (9), the rotating plate driving assembly (10) comprises a linear drive (11) arranged on the material storage box (1), a small rotating arm (12) is hinged on the power shaft of the linear drive (11), and the small rotating arm (12) is fixedly connected to the rotating plate shaft (9) at one end away from the power shaft of the linear drive (11); The abutment adjustment plate (2) is trapezoidal, a plurality of limiting holes (13) are provided in the material storage box (1), a plurality of limiting shafts (14) are provided on the abutment adjustment plate (2) and are symmetrical along the center line of the abutment adjustment plate (2), the limiting shafts (14) correspond to the positions of the limiting holes (13) and are matched in shape, a non-slip sleeve (15) is provided on one side of the limiting hole (13) close to the abutment adjustment plate (2), the non-slip sleeve (15) corresponds to the positions of the limiting shafts (14) and are matched in shape, a displacement hole (16) is further provided in the material storage box (1), a threaded displacement rod (17) corresponding to the position of the displacement hole (16) is provided on the abutment adjustment plate (2), an abutment rotating block (18) is provided on the threaded displacement rod (17), the abutment rotating block (18) is screwed to the threaded displacement rod (17), and the axis line of the abutment adjustment plate (2) and the axis line of the pipe shifting rotating plate (3) are perpendicular to each other; The sleeve ring assembly mechanism (101) comprises a welding ring vibration plate (30) arranged on a workbench (100), a welding ring feeding channel (31) being provided on the welding ring vibration plate (30), a welding ring feeding seat (32) being provided at the bottom of the welding ring feeding channel (31), a detection and positioning base (33) being provided in the welding ring feeding seat (32), a ring feeding component (34) capable of linear reciprocating motion being provided in the welding ring feeding seat (32), and a sleeve ring pushing component (35) being provided on the detection and positioning base (33); The ring feeding assembly (34) comprises a welding ring pushing plate (36) which is arranged in the welding ring feeding seat (32) and can reciprocate along a straight line. The welding ring feeding seat (32) is provided with a welding ring pushing driver (36a). The power shaft of the welding ring pushing driver (36a) is fixedly connected to the welding ring pushing plate (36). The welding ring pushing plate (36) is provided with a welding ring placement groove (37). The position of the welding ring pushing plate (36) corresponds to the position of the welding ring feeding channel (31). The sleeve ring pushing assembly (35) comprises a first linear actuator (38) arranged on the detection and positioning base (33). The power shaft of the first linear actuator (38) is connected to a tube pushing plate (39). The detection and positioning base (33) is also provided with a second linear actuator (40). The power shaft of the second linear actuator (40) is connected to a catheter pushing rod (60) corresponding to the position of the storage box (1). The welding ring feed seat (32) is provided with a sleeve groove (41), the detection and positioning base (33) is provided with a sleeve groove (42) corresponding to the position of the sleeve groove (41), the tube push plate (39) is provided with an annular groove (43), the welding ring feed seat (32) is provided with a third linear actuator (44), the power shaft of the third linear actuator (44) is connected to a head cross plate (61) located directly below the sleeve groove (42), the detection and positioning base (33) is further provided with a detection groove (62), the bottom of the detection groove (62) is connected to a plurality of discharge push grooves (45) symmetrical along the center line of the detection groove (62), the welding ring feed seat (32) is further provided with a fourth linear actuator (46), the power shaft of the fourth linear actuator (46) is connected to a discharge push plate (46a) corresponding to the position of the discharge push groove (45) and matching in shape; when working, the user puts the welding ring The welding rings are placed in a welding ring vibration plate (30), and the welding rings are sequentially transported to a welding ring feeding channel (31) through the welding ring vibration plate (30) and then enter a welding ring feeding seat (32). The welding ring at the bottom of the welding ring feeding channel (31) moves to a welding ring placement groove (37). When it is necessary to move the welding ring pushing plate (36), the welding ring pushing drive (36a) is started, and the power shaft of the welding ring pushing drive (36a) drives the welding ring pushing plate (36) and the welding ring in the welding ring placement groove (37). The welding ring inside is moved, and the second linear actuator (40) is started. The power shaft of the second linear actuator (40) drives the catheter push rod (60) to move, and a copper tube located at the bottom of the storage box (1) is moved to the detection positioning base (33) for ring-fitting. After the ring-fitting is completed, the first linear actuator (38) is started, and the power shaft of the first linear actuator (38) drives the tube push plate (39) to move, and the copper tube with the ring-fitting completed is pushed into the detection groove (62).

2. The welding ring mounting machine according to claim 1, characterized in that: The abutment adjustment plate (2) is fixedly connected to a tube abutment strip (19), the tube abutment strip (19) and the tube pressing strip (6) are parallel to each other, the bottom of the abutment adjustment plate (2) abuts against the material storage box (1), the bottom of the tube abutment strip (19) abuts against the material storage box (1), a reinforcement plate (20) is provided at the bottom of the material storage box (1), a support frame (21) is fixedly connected to the bottom of the reinforcement plate (20), the support frame (21) is T-shaped, and a machine base bottom plate (22) is provided at the bottom of the support frame (21).

3. The welding ring mounting machine according to claim 1, characterized in that: The welding ring feeding seat (32) is also provided with a pressure inspection base (47), and the pressure inspection base (47) is provided with a probe driver (48). The power shaft of the probe driver (48) is connected to a welding ring detection probe (49), and the welding ring detection probe (49) is located directly above the detection groove (62).

4. The welding ring mounting machine according to claim 3, characterized in that: The workbench (100) is provided with a discharge hopper (50) corresponding to the position of the detection and positioning base (33), and the discharge hopper (50) is arranged in an inclined manner. The workbench (100) is also provided with a waste fixing seat (51), and the waste fixing seat (51) is provided with a fifth linear actuator (52). The power shaft of the fifth linear actuator (52) is connected to a waste containing box (53), and the waste containing box (53) is located above the discharge hopper (50) and corresponds to the position of the detection and positioning base (33).

Citation Information

Patent Citations

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