A plastic buckle and protective film assembly device

By designing an automated assembly device for plastic ring buckles and protective films, using the cooperation of the upper and lower molds of the cylinder drive fixtures to quickly install and fix the ring buckles and protective films, the problems of low manual installation efficiency and high defect rate in the prior art are solved, and efficient and accurate assembly effect is achieved.

CN111086229BActive Publication Date: 2025-03-04GUANGDONG GREEN PRECISION COMPONENTS CO LTD
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Patent Information

Application Number
CN202010006786.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-03
Publication Date
2025-03-04
Estimated Expiration
2040-01-03

AI Technical Summary

Technical Problem

The existing technology lacks automatic assembly devices for plastic ring buckles and protective films, resulting in low manual installation efficiency, high defect rate, wasted labor and labor hours, high cost and difficult to meet customer needs.

Method used

An assembly device including the upper mold core of the fixture, ring buckle, lower mold movable block of the fixture, lower mold core of the fixture, mold frame of the fixture, product and protective film is designed. By driving the cooperation of the upper mold core of the fixture and the lower mold movable block of the fixture, the ring buckle and protective film are quickly installed and fixed.

Benefits of technology

The rapid installation and fixation of the ring buckle and protective film is achieved, which reduces labor intensity, improves work efficiency, reduces manual errors, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a plastic buckle and protective film assembly device, comprising a jig upper mold core, a buckle, a jig lower mold movable block, a jig lower mold core, a jig mold frame, a cylinder, a product and a protective film, wherein the buckle is a plastic disc-shaped buckle, and buckles and limit blocks are provided on the front and rear sides of the lower end surface of the bottom of the buckle disk, the upper end surface of the operating table is provided with a jig lower mold core, the upper end of the jig lower mold movable block passes through the jig lower mold core and is connected with the product and the buckle, a protective film is installed on the buckle, a jig upper mold core and a cylinder are provided on an outer shell facing the upper part of the buckle, and the jig upper mold core is fixedly connected to an operating rod of the cylinder; a first positioning column and a second positioning column are provided, so that the buckle and the protective film can be quickly installed on the jig lower mold movable block and the jig lower mold core; buckles and limit blocks are provided, so that the buckle and the product are fixedly connected, thereby ensuring the quality of the product; the buckle and the protective film can be quickly installed on the product through the operation of the cylinder, thereby reducing labor intensity and improving work efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of assembly, in particular to an assembly device of a plastic buckle and a protective film. Background Art

[0002] Currently, there is no plastic buckle and protective film assembly device. Manual installation of plastic buckles and manual lamination of protective films require a lot of manpower. Manual work is inefficient and has a high defect rate. This wastes both working time and manpower, is costly, and the quality does not meet customer needs. Summary of the invention

[0003] In view of the above-mentioned problem that there is no plastic ring buckle and protective film assembly device at present, the present invention provides a plastic ring buckle and protective film assembly device.

[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] A plastic buckle and protective film assembly device, comprising a jig upper mold core, a buckle, a jig lower mold movable block, a jig lower mold core, a jig mold frame, a cylinder, a product and a protective film, the buckle is a plastic disc-shaped buckle, the upper end surface of the buckle disk bottom is provided with a first through hole and a second through hole, the lower end surface of the buckle disk bottom is provided with a buckle and a limit block on both sides, the jig mold frame comprises a shell with a front end opening and an operating table, the upper end surface of the operating table is provided with the jig lower mold core, the jig lower mold movable block and the product are respectively provided inside and outside the jig lower mold core, the product is provided with a second through hole and the inner wall of the second through hole is provided with a card edge, the upper end of the jig lower mold movable block passes through the jig lower mold core and the product and is connected to the buckle, the buckle is installed with the protective film, the jig upper mold core and the cylinder are provided on the shell facing the top of the buckle, and the jig upper mold core is fixedly connected to the working rod of the cylinder.

[0006] Furthermore, the upper mold core of the jig includes a first mold base, a first mold core, a first adjusting block, a second adjusting block and a protrusion. The upper end surface of the first mold base is fixedly connected to the working rod of the cylinder. The lower end surface of the first mold base is provided with a first groove. The first groove is provided with the first mold core, the first adjusting block and the second adjusting block. The position of the first mold core can be adjusted by changing the placement of the first adjusting block and the second adjusting block. The first mold core is provided with the protrusion to facilitate the molding and film laminating operation. The protrusion is provided with a first column hole and a second column hole of the same size as the first through hole and the second through hole to facilitate the coordinated operation of the first through hole and the second through hole.

[0007] Furthermore, the first mold core, the first adjusting block and the second adjusting block are connected to the first mold base by bolts to facilitate movement and adjustment.

[0008] Furthermore, the movable block of the jig lower mold includes a first positioning column, a second positioning column, a first base, a column and a spring, the upper end surface of the first base is provided with the column, the first base and the column are integrally formed, the upper end surface of the column is provided with the first positioning column and the second positioning column, the sizes of the first positioning column and the second positioning column are respectively smaller than the first through hole and the second through hole, so that the first positioning column and the second positioning column can pass through the first through hole and the second through hole conveniently, the lower end surface of the first base is provided with two column cavities, the column cavity is provided with the spring, and the elastic force of the spring is used to eject the product assembled with the buckle and the protective film, which saves time and labor and has high production efficiency.

[0009] Furthermore, the lower mold core of the jig includes a second mold base and a second mold core, the second mold core and the upper end surface of the second mold base are integrally formed, the upper end surface of the second mold core is provided with a second groove, the center of the second groove is provided with a first through hole, the size of the first through hole is smaller than the size of the ring buckle, to prevent the ring buckle from falling into the interior of the lower mold core of the jig from the first through hole, and third grooves are provided on the second grooves on both sides of the first through hole, so that the limit block can be against the third groove, so that the ring buckle is not excessively pressed downward to damage the buckle, the shape of the second mold core is the same as the shape of the product and the size is smaller than the size of the product, so that the product is easy to be installed on the second mold core.

[0010] Furthermore, a cylinder operating button is provided at the front end of the operating table to facilitate operation.

[0011] Furthermore, a pressure gauge is provided at the front end of the operating table, so as to know at any time whether the gas source for powering the cylinder is sufficient, and to provide the gas source to the cylinder in time without affecting the production efficiency.

[0012] Furthermore, a shock-absorbing foot pad is provided on the lower end surface of the operating table to reduce vibration generated during operation and prevent large vibration and movement of the fixture mold frame.

[0013] Furthermore, a partition is provided near the inner upper end of the shell, and a second through hole is provided on the partition. The area of ​​the second through hole is smaller than the area of ​​the upper mold core of the jig. The working rod of the cylinder passes through the second through hole and is fixedly connected to the upper mold core of the jig. While fixing the upper mold core of the jig, it can also prevent excessive operation of the cylinder from causing the upper mold core of the jig to collide with the shell and damage the shell and the cylinder.

[0014] The beneficial effects of the present invention are as follows: the first positioning column and the second positioning column are provided, so that the buckle and the protective film can be quickly installed on the movable block of the jig lower mold and the jig lower mold core; buckles and limit blocks are provided on the front and rear sides of the lower end surface of the bottom of the buckle plate, so that the buckle is fixedly connected to the product to ensure the quality of the product; the operating rod of the cylinder is fixedly connected to the upper mold core of the jig, and the buckle and the protective film are quickly installed on the product through the operation of the cylinder, which reduces labor intensity and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 It is a schematic diagram of the structure of the ring buckle in the present invention;

[0017] Figure 3 It is a structural schematic diagram of the upper mold core of the jig in the present invention;

[0018] Figure 4 It is a structural schematic diagram of the lower mold movable block of the jig in the present invention;

[0019] Figure 5 It is a structural schematic diagram of the lower mold core of the jig in the present invention;

[0020] Figure 6 It is a structural schematic diagram of the product in the present invention;

[0021] In the figure: 1. jig mold frame; 2. cylinder; 3. product; 4. jig lower mold core; 5. jig upper mold core; 6. bump; 7. shock-absorbing foot pad; 8. cylinder operation button; 9. first mold core; 10. first adjustment block; 11. second adjustment block; 12. first column hole; 13. second column hole; 14. first through hole; 15. second through hole; 16. buckle; 17. snap; 18. limit block; 19. jig lower mold movable block; 20. second positioning column; 21. first positioning column; 22. column cavity; 23. spring; 24. second groove; 25. third groove; 26. first through hole; 27. card edge; 28. second through hole; 29. ​​barometer; 30. operating table; 31. first base; 32. column; 33. second mold base; 34. second mold core; 35. partition; 36. shell. DETAILED DESCRIPTION

[0022] The present invention is described in detail below in conjunction with the accompanying drawings:

[0023] like Figure 1-6As shown, a plastic buckle and protective film assembly device includes a jig upper mold core 5, a buckle 16, a jig lower mold movable block 19, a jig lower mold core 4, a jig mold frame 1, a cylinder 2, a product 3 and a protective film, the buckle 16 is a plastic disc-shaped buckle 16, the upper end surface of the bottom of the buckle 16 is provided with a first through hole 14 and a second through hole 15, the lower end surface of the bottom of the buckle 16 is provided with a buckle 17 and a limit block 18 on both sides, the jig mold frame 1 includes a shell 36 with a front end opening and an operating table 30, the upper end of the operating table 30 is provided with a first through hole 14 and a second through hole 15, and the lower end surface of the bottom of the buckle 16 is provided with a buckle 17 and a limit block 18. A jig lower mold core 4 is provided on the end face, and a jig lower mold movable block 19 and a product 3 are provided inside and outside the jig lower mold core 4 respectively. A second through hole 28 is provided on the product 3, and a clamping edge 27 is provided on the inner wall of the second through hole 28. The upper end of the jig lower mold movable block 19 passes through the jig lower mold core 4 and the product 3 and is connected with a ring buckle 16. A protective film is installed on the ring buckle 16. A jig upper mold core 5 and a cylinder 2 are provided on the outer shell 36 above the ring buckle 16. The jig upper mold core 5 is fixedly connected to the working rod of the cylinder 2.

[0024] The upper mold core 5 of the jig includes a first mold base, a first mold core 9, a first adjusting block 10, a second adjusting block 11 and a protrusion 6. The upper end surface of the first mold base is fixedly connected to the working rod of the cylinder 2. The lower end surface of the first mold base is provided with a first groove. The first mold core 9, the first adjusting block 10 and the second adjusting block 11 are provided on the first groove. The position of the first mold core 9 can be adjusted by changing the placement of the first adjusting block 10 and the second adjusting block 11. The first mold core 9 is provided with a protrusion 6 to facilitate the die pressing and film laminating operation. The protrusion 6 is provided with a first column hole 12 and a second column hole 13 of the same size as the first through hole 14 and the second through hole 15 to facilitate the coordinated operation of the first through hole 14 and the second through hole 15.

[0025] The first mold core 9, the first adjusting block 10 and the second adjusting block 11 are connected to the first mold base by bolts to facilitate movement and adjustment.

[0026] The jig lower mold movable block 19 includes a first positioning column 21, a second positioning column 20, a first base 31, a column 32 and a spring 23. The upper end surface of the first base 31 is provided with a column 32. The first base 31 and the column 32 are integrally formed. The upper end surface of the column 32 is provided with a first positioning column 21 and a second positioning column 20. The sizes of the first positioning column 21 and the second positioning column 20 are respectively smaller than the first through hole 14 and the second through hole 15, so that the first positioning column 21 and the second positioning column 20 can pass through the first through hole 14 and the second through hole 15. The lower end surface of the first base 31 is provided with two column cavities 22. A spring 23 is arranged in the column cavity 22. The elastic force of the spring 23 is used to eject the product 3 assembled with the buckle 16 and the protective film, which saves time and labor and has high production efficiency.

[0027] The jig lower mold core 4 includes a second mold base 33 and a second mold core 34. The second mold core 34 is integrally formed with the upper end surface of the second mold base 33. The upper end surface of the second mold core 34 is provided with a second groove 24. The center of the second groove 24 is provided with a first through hole 26. The size of the first through hole 26 is smaller than the size of the ring buckle 16 to prevent the ring buckle 16 from falling into the interior of the jig lower mold core 4 from the first through hole 26. The second grooves 24 on both sides of the first through hole 26 are provided with third grooves 25, so that the limit block 18 can be against the third groove 25, so that the ring buckle 16 is not excessively pressed downward to damage the buckle 17. The shape of the second mold core 34 is the same as that of the product 3 and its size is smaller than that of the product 3, which is convenient for the product 3 to be installed on the second mold core 34.

[0028] The front end of the operating table 30 is provided with a cylinder 2 operating button to facilitate operation.

[0029] A pressure gauge 29 is also provided at the front end of the operating table 30, so as to know at any time whether the gas source for providing power to the cylinder 2 is sufficient, and to provide the gas source to the cylinder 2 in time without affecting the production efficiency.

[0030] A shock-absorbing foot pad 7 is provided on the lower end surface of the operating table 30 to reduce vibrations generated during operation and prevent the jig mold frame 1 from vibrating and moving significantly.

[0031] A partition plate 35 is provided at the inner upper end near the outer shell 36, and a second through hole 28 is provided on the partition plate 35. The area of ​​the second through hole 28 is smaller than the area of ​​the jig upper mold core 5. The working rod of the cylinder 2 passes through the second through hole 28 and is fixedly connected to the jig upper mold core 5. While fixing the jig upper mold core 5, it can also prevent excessive operation of the cylinder 2 from causing the jig upper mold core 5 to collide with the outer shell 36 and damage the outer shell 36 and the cylinder 2.

[0032] The working principle of embodiment 1 of the present invention is:

[0033] like Figure 1-6As shown, first, the product 3 is installed on the jig lower mold core 4. At this time, the upper end of the jig lower mold movable block 19 passes through and exceeds the jig lower mold core 4 and the product 3. Then, the buckle 16 and the protective film are installed on the upper end of the jig lower mold movable block 19 through the first positioning column 21 and the second positioning column 20, that is, the buckle 16 and the protective film are at the upper end of the second perforation 28 and the clamping edge 27 of the product 3. Then, the cylinder 2 operating button is pressed to start the cylinder 2, so that the cylinder 2 drives the jig upper mold core 5 to move downward. After that, the first positioning column 21 and the second positioning column 20 extend into the first column hole 12 and the second column hole 13, so that the protrusion 6 presses the buckle 16 and the protective film downward toward the product 3, and finally the buckle 17 of the buckle 16 is clamped on the clamping edge 27, so that the buckle 16 and the protective film are fixedly connected to the product 3, and then the cylinder 2 moves upward. Due to the elastic force of the spring 23, the movable block 19 of the lower mold of the jig moves upward and pushes the product 3 out of the lower mold core 4 of the jig, and finally the product 3 is taken out to complete one operation.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] A first positioning column 21 and a second positioning column 20 are provided, so that the buckle 16 and the protective film can be quickly installed on the jig lower mold movable block 19 and the jig lower mold core 4; buckles 17 and limit blocks 18 are provided on the front and rear sides of the lower end surface of the bottom of the ring buckle 16 plate, so that the buckle 16 is fixedly connected to the product 3 to ensure the quality of the product 3; the operating rod of the cylinder 2 is fixedly connected to the jig upper mold core 5, and the ring buckle 16 and the protective film are quickly installed on the product 3 through the operation of the cylinder 2, which reduces labor intensity and improves work efficiency.

[0036] The above are only preferred embodiments of the present invention, and the patent protection scope of the present invention is not limited thereto. Any equivalent structural transformations made using the contents of the present invention's specification and drawings, directly or indirectly used in other related technical fields, are also included in the protection scope of the present invention.

Claims

1. A plastic buckle and protective film assembly device, comprising a jig upper mold core, a buckle, a jig lower mold movable block, a jig lower mold core, a jig mold frame, a cylinder, a product and a protective film, characterized in that: The buckle is a plastic disc-shaped buckle, the upper end surface of the buckle disc bottom is provided with a first through hole and a second through hole, the lower end surface of the buckle disc bottom is provided with buckles and limit blocks on both sides, the jig mold frame includes a shell with a front opening and an operating table, the upper end surface of the operating table is provided with the jig lower mold core, the inside and outside of the jig lower mold core are respectively provided with the jig lower mold movable block and the product, the upper end of the jig lower mold movable block passes through the jig lower mold core and the product and is connected to the buckle, and the buckle is installed with the The protective film is provided on the outer shell above the buckle, and the upper mold core of the jig and the cylinder are fixedly connected to the working rod of the cylinder; the upper mold core of the jig includes a first mold base, a first mold core, a first adjustment block, a second adjustment block and a convex block, the upper end surface of the first mold base is fixedly connected to the working rod of the cylinder, the lower end surface of the first mold base is provided with a first groove, the first groove is provided with the first mold core, the first adjustment block and the second adjustment block, the first mold core is provided with The protrusion is provided with a first column hole and a second column hole of the same size as the first through hole and the second through hole; the first mold core, the first adjustment block and the second adjustment block are connected to the first mold base by bolts; the movable block of the lower mold of the fixture includes a first positioning column, a second positioning column, a first base, a column and a spring, the upper end surface of the first base is provided with the column, the upper end surface of the column is provided with the first positioning column and the second positioning column, the sizes of the first positioning column and the second positioning column are respectively smaller than the first through hole and the second through hole, the lower end surface of the first base is provided with two column cavities, and the spring is provided in the column cavity; the lower mold core of the fixture includes a second mold base and a second mold core, the second mold core is integrally formed with the upper end surface of the second mold base, the upper end surface of the second mold core is provided with a second groove, the center of the second groove is provided with a first through hole, and the second groove on both sides of the first through hole is provided with a third groove, and the shape of the second mold core is the same as the shape of the product and the size is smaller than the size of the product.

2. The plastic buckle and protective film assembly device according to claim 1, characterized in that: A cylinder operating button is arranged at the front end of the operating table.

3. The plastic buckle and protective film assembly device according to claim 1 or 2, characterized in that: A barometer is also provided at the front end of the operating table.

4. The plastic buckle and protective film assembly device according to claim 1, characterized in that: The lower end surface of the operating table is provided with a shock-absorbing foot pad.

5. The plastic buckle and protective film assembly device according to claim 1, characterized in that: A partition is provided near the inner upper end of the shell, and a second through hole is provided on the partition. The area of ​​the second through hole is smaller than the area of ​​the upper mold core of the jig, and the working rod of the cylinder passes through the second through hole and is fixedly connected to the upper mold core of the jig.

Citation Information

Patent Citations

  • Plastic buckle and protective film assembling device

    CN212242214U