Wall panel production positioning trolley device
By designing an adjustable wall panel production and displacement trolley device, the problem of the inability to produce multi-size wall panels in the prior art is solved, and efficient production of multi-spec wall panels and stronger adhesion is achieved.
Patent Information
- Application Number
- CN202010115060.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-02-25
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2040-02-25
AI Technical Summary
Existing wall panel formwork cars can only produce one specification of wall panels, which cannot meet the needs of multi-size wall panels, limiting their scope of application.
A wall panel production and displacement trolley device is designed, including the trolley body and the hinged wall panel assembly bearing plate. By adjusting the inner and outer movement of the side panel and the flip and inclination of the wall panel assembly bearing plate, the production of wall panels is realized in multiple specifications.
The device can adjust the size of the wall panels according to demand, improve the production capacity of multi-size wall panels, enhance the adhesion between the wall panels, and achieve more efficient wall panel production.
Smart Images

Figure CN111113658B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wall panel manufacturing trolley, in particular to a displacement trolley device capable of splicing and bonding wall panels. Background Art
[0002] The factory production and assembly construction of residential components are important signs of the modernization of the residential industry. Lightweight wall panels have neat specifications and dimensions, are easy to shape, and are easy to mechanized for production with high production efficiency. In addition, lightweight wall panels have large sizes, large modules, good integrity, can be installed in an assembled manner, and have high construction efficiency. Currently, they are regarded as the preferred products for residential industrialization both at home and abroad.
[0003] At present, the equipment for producing lightweight wallboards is mainly a wallboard mold vehicle, but the current wallboard mold vehicle (such as a wallboard mold vehicle with application number 201621488489.2) pours the wallboard slurry into a mold composed of side panels, and can only produce one specification of wallboard at a time, so the application range is small and cannot meet the requirements of multi-size wallboards. When building a house, wallboards of various sizes are usually required. Therefore, how to improve a wallboard production displacement trolley device that can produce wallboards of various specifications has become a technical problem that needs to be solved urgently. Summary of the invention
[0004] In order to overcome the shortcomings of the prior art, the invention discloses a wall panel manufacturing displacement trolley device.
[0005] To achieve the above object, the present invention is implemented through the following technical solutions:
[0006] The present invention discloses a wall panel production displacement trolley device, comprising a trolley body and a wall panel splicing bearing plate hinged to the trolley body, wherein the wall panel splicing bearing plate rotates around a hinge point and either covers the top of the trolley body in parallel or tilts at a set angle relative to the trolley body, a reference side plate and a plurality of adjustment side plates are respectively arranged on both sides above the wall panel splicing bearing plate, the plurality of adjustment side plates move inward / outward under the belt of a pushing mechanism, and a baffle is arranged on the downward side of the wall panel splicing bearing plate after tilting.
[0007] As one of the preferred schemes of the present invention, the pushing mechanism includes an adjusting handwheel, a longitudinal adjusting shaft, a pinion, a large gear, a transverse lead screw, a nut and a guide rail. The longitudinal adjusting shaft is arranged below the wall panel splicing bearing plate, the adjusting handwheel is fixedly connected to one end of the longitudinal adjusting shaft, a pinion is respectively sleeved at multiple locations on the longitudinal adjusting shaft, and the pinions at multiple locations are respectively meshed with multiple large gears in a one-to-one manner, one ends of multiple transverse lead screws are respectively corresponding to and fixedly connected with multiple large gears, multiple nuts are respectively sleeved on multiple transverse lead screws in a one-to-one manner, multiple nuts are respectively connected to multiple fixed plates, tracks of multiple guide rails are respectively fixedly arranged below the wall panel splicing bearing plate, multiple fixed plates are respectively fixedly connected to slide blocks of multiple guide rails, and multiple adjustment side plates are respectively connected to multiple fixed plates in a one-to-one manner through connecting components.
[0008] As one of the preferred schemes of the present invention, the wall panel production displacement trolley device also includes a plurality of first flipping mechanisms, the first flipping mechanisms are used to drive the adjustable side panels to flip to a set angle, the plurality of first flipping mechanisms correspond to the plurality of adjustable side panels one by one, the first flipping mechanisms are used as the connecting assembly, the first flipping mechanism includes a first cylinder, two triangular plates and a first hinge, the lower corners of the two triangular plates are respectively fixed on the fixed plate at intervals, the front end of the cylinder body of the first cylinder is rotatably connected to one of the upper corners of the two triangular plates through a rotating shaft, the bottom of the first hinge is rotatably connected to the telescopic rod of the first cylinder through a rotating shaft, the middle part of the first hinge is rotatably connected to the other upper corner of the two triangular plates through a rotating shaft, and the upper end of the first hinge is located above the wall panel splicing bearing plate and is rotatably connected to the adjustable side panel through a rotating shaft.
[0009] As one of the preferred schemes of the present invention, the wall panel production displacement trolley device also includes a plurality of second flipping mechanisms, which are used to jointly drive the reference side panel to flip to a set angle, and the second flipping mechanism includes a second cylinder and a second hinge, the second cylinder is located below the wall panel splicing support plate, the front end of the cylinder body of the second cylinder is rotatably connected to the rotating shaft below the wall panel splicing support plate, the telescopic rod of the second cylinder is rotatably connected to the bottom of the second hinge through the rotating shaft, the middle part of the second hinge is rotatably connected to another rotating shaft below the wall panel splicing support plate, and the top end of the second hinge is located above the wall panel splicing support plate and is fixedly connected to the reference side panel.
[0010] As one of the preferred solutions of the present invention, the wall panel production displacement trolley device also includes a tilting pushing mechanism for driving the wall panel splicing supporting plate to tilt to a set angle, the tilting pushing mechanism includes a hydraulic cylinder, the tail of the hydraulic cylinder is hinged to the trolley body, the telescopic rod of the hydraulic cylinder is rotatably connected to the bottom of the wall panel splicing supporting plate through a rotating shaft, and the wall panel splicing supporting plate is hinged through a hinge seat fixed at the front end above the trolley body.
[0011] As one of the preferred solutions of the present invention, the trolley body includes a base plate, a vehicle frame fixed around the base plate, a cover plate arranged on the vehicle frame, wheels fixed under the base plate and a handrail fixed at the rear of the vehicle frame. The hydraulic cylinder is arranged in the vehicle frame of the trolley body, and the tail of the hydraulic cylinder is hinged to the base plate.
[0012] Further preferably, a counterweight is provided below the bottom plate.
[0013] Further preferably, a buffer pad is fixedly provided on the cover plate of the trolley body in an area near the armrest, and a contact block corresponding to the buffer pad is provided on the back side of the wall panel splicing supporting plate, and when the wall panel splicing supporting plate is in a horizontal position, the wall panel splicing supporting plate is placed on the buffer pad through the contact block.
[0014] Further preferably, a support plate is fixedly provided on both sides of the wall panel splicing bearing plate, and the two support plates are respectively located on the outside of the reference side plate and the adjustment side plate, and the two support plates are used to place rollers, and the rollers are used to roll the materials applied to the upper surface of the wall panel.
[0015] Compared with the prior art, the present invention has at least the following advantages:
[0016] The wall panel production displacement trolley device provided by the present invention uses the reference side panel as the reference for wall panel splicing. By adjusting the inward or outward movement of the side panel, the size of the prefabricated wall panel in the width direction can be adjusted, so prefabricated wall panels of different sizes can be produced to meet different needs.
[0017] The wall panel splicing bearing plate of the wall panel production displacement trolley device provided by the present invention can be flipped and tilted at a set angle, and the wall panels are spliced at the tilted angle. In this way, the bonding force between the wall panels is stronger due to the effect of gravity, thereby obtaining an ideal prefabricated wall panel.
[0018] The wall panel manufacturing displacement trolley device provided by the present invention has a simple and reasonable structure, is easy to operate and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0020] Figure 1 It is a structural schematic diagram of a wall panel manufacturing displacement trolley device disclosed in an embodiment of the present invention;
[0021] Figure 2 It is a side view of the wall panel manufacturing displacement trolley device disclosed in an embodiment of the present invention (the wall panel splicing bearing plate is in an inclined position);
[0022] Figure 3 It is a side view of the wall panel manufacturing displacement trolley device disclosed in an embodiment of the present invention (the wall panel splicing bearing plate is in a horizontal position);
[0023] Figure 4 It is a structural schematic diagram of a wall panel manufacturing displacement trolley device disclosed in an embodiment of the present invention (the wall panel splicing bearing plate is in a horizontal position);
[0024] Figure 5 It is a structural schematic diagram of a first flipping mechanism disclosed in an embodiment of the present invention;
[0025] Figure 6 It is a structural schematic diagram of a second flipping mechanism disclosed in an embodiment of the present invention;
[0026] Figure 7 It is a schematic diagram of the state of coating the upper surface of the prefabricated wall panel disclosed in the embodiment of the present invention. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with embodiments and drawings so that those skilled in the art can implement the invention with reference to the description.
[0028] See also Figure 1-7 As shown, an embodiment of the present invention discloses a wall panel production displacement trolley device, comprising a trolley body 1 and a wall panel splicing bearing plate 2 hinged to the trolley body 1. After the wall panel splicing bearing plate 2 rotates around the hinge point, it either covers the top of the trolley body 1 in parallel or tilts at a set angle relative to the trolley body 1. A reference side plate 3 and a plurality of adjustment side plates 4 are respectively arranged on both sides above the wall panel splicing bearing plate 2. The plurality of adjustment side plates 4 move inward / outward under the belt of a pushing mechanism 5. A baffle 6 is arranged on the downward side of the wall panel splicing bearing plate 2 after tilting.
[0029] The pushing mechanism 5 includes an adjusting hand wheel 51 (the adjusting hand wheel 51 has a handle 511), a longitudinal adjusting shaft 52, a pinion 50, a large gear 53, a transverse lead screw 54, a nut 55 and a guide rail 56. The longitudinal adjusting shaft 52 is arranged below the wall panel joint bearing plate 2. The adjusting hand wheel 51 is fixedly connected to one end of the longitudinal adjusting shaft 52. A pinion 50 is sleeved on multiple locations of the longitudinal adjusting shaft 52, and multiple pinions 50 are respectively meshed with multiple large gears 53 in a one-to-one correspondence. One ends of multiple transverse lead screws 54 are respectively corresponding to and fixedly connected with multiple large gears 53. Multiple nuts 55 are respectively sleeved on multiple transverse lead screws 54 in a one-to-one correspondence. Multiple nuts 55 are respectively connected to multiple fixed plates 57. The tracks of multiple guide rails 56 are respectively fixedly arranged below the wall panel joint bearing plate 2. Multiple fixed plates 57 are respectively fixedly connected to sliders of multiple guide rails 56. Multiple adjusting side plates 4 are respectively connected to multiple fixed plates 57 in a one-to-one correspondence through connecting components. The small gear 50 and the large gear 53 may be helical gears.
[0030] When the pushing mechanism 5 is working, the adjusting hand wheel 51 is rotated to drive the longitudinal adjusting shaft 52 to rotate, and the longitudinal adjusting shaft 52 rotates to drive the large gear 53 to rotate, and the large gear 53 rotates to drive the transverse screw 54 to rotate, thereby driving the nut 55 to rotate relative to the transverse screw 54, thereby enabling the fixed plate 57 to move forward or backward along the guide rail 56.
[0031] The wall panel production displacement trolley device also includes a plurality of first flipping mechanisms 7, which are used to drive the adjustable side panels 4 to flip to a set angle. The plurality of first flipping mechanisms 7 correspond to the plurality of adjustable side panels 4 one by one, and the first flipping mechanisms 7 are used as connecting components. The first flipping mechanisms 7 include a first cylinder 71, two triangular plates 72 and a first hinge 73. The lower corners of the two triangular plates 72 are respectively fixed on the fixed plate 57 at intervals, and the front end of the cylinder body of the first cylinder 71 is rotatably connected to one of the upper corners of the two triangular plates 72 through a rotating shaft, the bottom of the first hinge 73 is rotatably connected to the telescopic rod of the first cylinder 71 through a rotating shaft, the middle part of the first hinge 73 is rotatably connected to the other upper corner of the two triangular plates 72 through a rotating shaft, and the upper end of the first hinge 73 is located above the wall panel splicing bearing plate 2 and is rotatably connected to the adjustable side panel 4 through a rotating shaft.
[0032] When the first flip mechanism 7 is working, the telescopic rod of the first cylinder 71 drives the first hinge 73 to rotate, and the middle part of the first hinge 73 rotates around the rotation axis so that the adjustment side panel 4 rotates perpendicular to the wall panel joint bearing plate 2. Since the adjustment side panel 4 is connected to the rotation axis of the upper end of the first hinge 73, the adjustment side panel 4 can move, so the actual angle of the adjustment side panel 4 relative to the wall panel joint bearing plate 2 floats within a certain range.
[0033] The wall panel production displacement trolley device also includes a plurality of second flipping mechanisms 8, which are used to jointly drive the reference side panel 3 to flip to a set angle. The second flipping mechanism 8 includes a second cylinder 81 and a second hinge 82. The second cylinder 81 is located below the wall panel splicing bearing plate 2. The front end of the cylinder body of the second cylinder 81 is rotatably connected to the rotating shaft 83 below the wall panel splicing bearing plate 2. The telescopic rod of the second cylinder 81 is rotatably connected to the bottom of the second hinge 82 through the rotating shaft 84. The middle part of the second hinge 82 is rotatably connected to another rotating shaft below the wall panel splicing bearing plate 2. The top end of the second hinge 82 is located above the wall panel splicing bearing plate 2 and is fixedly connected to the reference side panel 3.
[0034] When the second flipping mechanism 8 is working, the telescopic rod of the second cylinder 81 drives the second hinge 82 to rotate, and the middle part of the second hinge 82 rotates around the rotation axis so that the reference side plate 3 is perpendicular to the wall panel splicing bearing plate 2.
[0035] The wall panel production displacement trolley device also includes a tilting pushing mechanism 9 for driving the wall panel splicing bearing plate 2 to tilt to a set angle. The tilting pushing mechanism 9 includes a hydraulic cylinder 91. The tail of the hydraulic cylinder 91 is hinged to the trolley body. The telescopic rod of the hydraulic cylinder 91 is rotatably connected to the bottom of the wall panel splicing bearing plate 2 through a rotating shaft. The wall panel splicing bearing plate 2 is hinged through a hinge seat 92 fixed at the front end above the trolley body 1.
[0036] The trolley body 1 includes a bottom plate 11, a vehicle frame 12 fixed around the bottom plate 11, a cover plate 13 arranged on the vehicle frame 12, wheels 14 fixed below the bottom plate 11, and a handrail 15 fixed behind the vehicle frame 12. The hydraulic cylinder 91 is arranged in the vehicle frame 12 of the trolley body 1, and the tail of the hydraulic cylinder 91 is hinged to the bottom plate 11. More preferably, a counterweight 16 is also arranged below the bottom plate 11.
[0037] A buffer pad 17 is fixedly provided on the cover plate 13 of the trolley body 1 in the area near the handrail 15, and a contact block 23 corresponding to the buffer pad 17 is provided on the back of the wall panel splicing supporting plate 2. When the wall panel splicing supporting plate 2 is in a horizontal position, the wall panel splicing supporting plate 2 is placed on the buffer pad 17 through the contact block 23.
[0038] A support plate 21 is fixed on both sides of the wall panel splicing bearing plate 2. The two support plates 21 are respectively located on the outside of the reference side plate 3 and the adjustment side plate 4. The two support plates 21 are used to place rollers 22, which are used to roll the materials applied to the upper surface of the wall panel.
[0039] The working principle of the wall panel production displacement trolley device provided in the embodiment of the present invention is as follows:
[0040] The extension of the telescopic rod of the hydraulic cylinder 91 adjusts the wall panel assembly bearing plate 2 to a certain tilt angle (45°-90°), and it is in working state at this time;
[0041] According to the size of the prefabricated wall panel to be manufactured, the position of the adjustable side panel 4 is adjusted, that is, the adjustable side panel 4 is driven to move to the appropriate position through the pushing mechanism 5 (specifically, the adjusting hand wheel 51 is rotated to drive the longitudinal adjusting shaft 52 to rotate, the longitudinal adjusting shaft 52 rotates to drive the large gear 53 to rotate, the large gear 53 rotates to drive the transverse screw 54 to rotate, and then drives the nut 55 to rotate relative to the transverse screw 54, so that the fixed plate 57 can move forward or backward along the guide rail 56, so as to realize the inward or outward movement of the adjustable side panel 4);
[0042] Place bricks against the baffle 6 and the reference side plate 3 below the wall panel assembly bearing plate 2 (at this time, the reference side plate 3 and the wall panel assembly bearing plate 2 are at 90 degrees) and gradually add new bricks upward and outward, and glue the bricks together;
[0043] When the bricks are stacked upward to a certain height and spliced outward to a certain width, the side plates 4 are turned upward to clamp the outer sides of the bricks (i.e., the first cylinder 71 drives the first hinge 73 to rotate to achieve the clamping action). Since the outer sides of the spliced bricks are uneven, the final clamping stop points of the adjusting side plates 4 may be different, so the rotation angles of the adjusting side plates 4 may be different. In order to ensure that the outer sides of the bricks after being clamped at different positions are all flat, the adjusting side plates 4 need to be designed to be rotatable and floating.
[0044] Finally, if Figure 7 As shown, the wall panel assembly bearing plate 2 is restored to a horizontal position by a hydraulic cylinder, and cement or other adhesive materials for strengthening the wall panel are applied on the upper surface of the wall panel bonded by glue. Then, the roller 22 is placed on the support plate 21, and the roller 22 is rolled back and forth to make the upper surface of the wall panel flat, thereby obtaining the prefabricated wall panel K.
[0045] Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A wall panel production displacement trolley device, characterized in that: It comprises a trolley body and a wall panel joint bearing plate hinged to the trolley body, the wall panel joint bearing plate rotates around the hinge point and covers the top of the trolley body in parallel or tilts relative to the trolley body at a set angle, a reference side plate and a plurality of adjustment side plates are respectively arranged on both sides above the wall panel joint bearing plate, the plurality of adjustment side plates move inwards / outwards under the drive of the push mechanism, and a baffle is arranged on the downward side of the wall panel joint bearing plate after tilting; The pushing mechanism includes an adjusting hand wheel, a longitudinal adjusting shaft, a pinion, a large gear, a transverse lead screw, a nut and a guide rail, the longitudinal adjusting shaft is arranged below the wall panel joint bearing plate, the adjusting hand wheel is fixedly connected to one end of the longitudinal adjusting shaft, a pinion is sleeved at multiple locations on the longitudinal adjusting shaft, and the pinions at multiple locations are respectively meshed with multiple large gears in a one-to-one correspondence, one end of multiple transverse lead screws is respectively corresponding to and fixedly connected with multiple large gears, multiple nuts are respectively sleeved on multiple transverse lead screws in a one-to-one correspondence, multiple nuts are respectively connected to multiple fixing plates, tracks of multiple guide rails are respectively fixedly arranged below the wall panel joint bearing plate, multiple fixing plates are respectively fixedly connected to slide blocks of multiple guide rails, and multiple adjusting side plates are respectively connected to multiple fixing plates in a one-to-one correspondence through connecting components; A support plate is fixedly provided on both sides of the wall panel splicing bearing plate, and the two support plates are respectively located on the outside of the reference side plate and the adjustment side plate. The two support plates are used to place rollers, and the rollers are used to roll the materials applied to the upper surface of the wall panel.
2. The wall panel production displacement trolley device according to claim 1 is characterized in that: The wall panel production displacement trolley device also includes a plurality of first flipping mechanisms, which are used to drive the adjustable side panels to flip to a set angle, and the plurality of first flipping mechanisms correspond to the plurality of adjustable side panels one by one, respectively. The first flipping mechanism is used as the connecting component, and the first flipping mechanism includes a first cylinder, two triangular plates and a first hinge. The lower corners of the two triangular plates are fixed on the fixed plate at intervals, respectively. The front end of the cylinder body of the first cylinder is rotatably connected to one of the upper corners of the two triangular plates through a rotating shaft, the bottom of the first hinge is rotatably connected to the telescopic rod of the first cylinder through a rotating shaft, the middle part of the first hinge is rotatably connected to the other upper corner of the two triangular plates through a rotating shaft, and the upper end of the first hinge is located above the wall panel splicing bearing plate and is rotatably connected to the adjustable side panel through a rotating shaft.
3. The wall panel production displacement trolley device according to any one of claims 1-2, characterized in that: The wall panel production displacement trolley device also includes a plurality of second flipping mechanisms, which are used to jointly drive the reference side panel to flip to a set angle, and the second flipping mechanism includes a second cylinder and a second hinge, the second cylinder is located below the wall panel splicing support plate, the front end of the cylinder body of the second cylinder is rotatably connected to the rotating shaft below the wall panel splicing support plate, the telescopic rod of the second cylinder is rotatably connected to the bottom of the second hinge through the rotating shaft, the middle part of the second hinge is rotatably connected to another rotating shaft below the wall panel splicing support plate, and the top end of the second hinge is located above the wall panel splicing support plate and fixedly connected to the reference side panel.
4. The wall panel production displacement trolley device according to claim 3 is characterized in that: The wall panel production displacement trolley device also includes a tilting pushing mechanism for driving the wall panel splicing supporting plate to tilt to a set angle, the tilting pushing mechanism includes a hydraulic cylinder, the tail of the hydraulic cylinder is hinged to the trolley body, the telescopic rod of the hydraulic cylinder is rotatably connected to the bottom of the wall panel splicing supporting plate through a rotating shaft, and the wall panel splicing supporting plate is hinged through a hinge seat fixed at the front end above the trolley body.
5. The wall panel production displacement trolley device according to claim 4 is characterized in that: The trolley body includes a bottom plate, a vehicle frame fixed around the bottom plate, a cover plate arranged on the vehicle frame, wheels fixed under the bottom plate and a handrail fixed at the rear of the vehicle frame. The hydraulic cylinder is arranged in the vehicle frame of the trolley body, and the tail of the hydraulic cylinder is hinged to the bottom plate.
6. The wall panel production displacement trolley device according to claim 5 is characterized in that: A counterweight block is also arranged below the bottom plate.
7. The wall panel production displacement trolley device according to claim 5 is characterized in that: A buffer pad is fixedly provided on the cover plate of the trolley body in an area near the handrail, and a contact block corresponding to the buffer pad is provided on the back side of the wall panel splicing supporting plate. When the wall panel splicing supporting plate is in a horizontal position, the wall panel splicing supporting plate is placed on the buffer pad through the contact block.
Citation Information
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CN206445932U
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