Twisting area conveying device and glass fiber automated production system
By designing a layered platform and stacking shuttle truck in the glass fiber production line, the automatic transportation of the twisted wire area is achieved, and the problems of high labor intensity and low production efficiency caused by manual push-pull trucks are solved, and space utilization and production efficiency are improved .
Patent Information
- Application Number
- CN202010025065.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-01-10
AI Technical Summary
The twisted wire area in the existing fiberglass production line relies on manual push-pull trucks, resulting in high labor intensity, low production efficiency, low space utilization and low degree of automation.
A twisted area conveying device is designed, including a layered platform and a stacked shuttle truck. The wire truck is automatically transmitted between multiple platforms through tracks and loop-through vehicles. The elevator and transporter are used for cargo platforms. The lifting and lowering form an automated production system.
The automated transportation of silk trucks has been realized, labor intensity has been reduced, production efficiency has been improved, space utilization has been improved, and product costs have been reduced.
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Figure CN111115373B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass fiber production and manufacturing, and in particular to a twisting zone conveying device and a glass fiber automated production system. Background Art
[0002] Twisting is a process in the glass fiber electronic cloth production line. The fine yarn (also called raw yarn, yarn ball) is twisted to form a cop. In the twisting area of the glass fiber production line, the yarn ball, empty tube, cop and empty tube are usually transported by the yarn car in the form of manual push and pull.
[0003] The applicant has found that the prior art has at least the following technical problems:
[0004] The manual pushing of the wire drawing car has high labor intensity, low production efficiency, low space utilization, low degree of automation and chaotic information management. Summary of the invention
[0005] The purpose of the present invention is to provide a twisting zone conveying device and a glass fiber automated production system to solve the technical problem that the twisting zone still uses manual conveying of the fiber cart in the prior art, which has high labor intensity and low production efficiency. The preferred technical solutions among the many technical solutions provided by the present invention can produce many technical effects as described below.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The present invention provides a yarn twisting area conveying device, comprising a stacking shuttle and a layered platform, wherein the layered platform vertically divides the yarn twisting area space into at least two layers of working areas, and the stacking shuttle can be lifted and lowered between two adjacent layers of working areas; each layer of the working area is provided with a track, on which a circular threading car or a stacking shuttle is provided, and the circular threading car can be connected with the stacking shuttle, so that the yarn car can be transported between multiple platforms of at least two layers of working areas in the yarn twisting area.
[0008] Optionally, the layered platform vertically divides the yarn twisting area space into a transfer area and an upper and lower yarn twisting working area.
[0009] Optionally, the track located in the transfer area includes two circular closed tracks, and a plurality of the circular vehicles are arranged on the circular closed tracks.
[0010] Optionally, the two annular closed tracks are respectively a raw yarn loop-through track and a cop yarn loop-through track, a guide rail is arranged between the raw yarn loop-through track and the cop yarn loop-through track, and the stacking shuttle car rises and falls along the guide rail.
[0011] Optionally, the raw yarn loop-through track is connected with a raw yarn platform and an empty tube platform, and the cop yarn loop-through track is connected with an empty tube platform and a cop yarn platform.
[0012] Optionally, the track located in the twisting work area is a connecting track, and a plurality of twisting area workstations are arranged on both sides of the connecting track, and the stacking shuttle vehicle can travel along the connecting track to any of the twisting area workstations.
[0013] Optionally, the stacking shuttle includes a cargo platform and a hoist, the hoist is transmission-connected to the cargo platform, and the wire car on the cargo platform is transported to one of two adjacent working areas by lifting and lowering the cargo platform.
[0014] Optionally, the twisting area platform, the twisting area workstation, the cargo platform of the stacking shuttle and the circular threading car are all equipped with transfer machines, and the silk car is transferred between the twisting area platform, the twisting area workstation, the cargo platform and the circular threading car through the transfer machine.
[0015] The present invention provides a glass fiber automated production system, comprising any of the above-mentioned twisting zone conveying devices.
[0016] Preferably, the glass fiber automated production system further comprises an electronic control unit, and the electronic control unit is electrically connected to the twisting zone conveying device.
[0017] The present invention provides a yarn twisting area conveying device and a glass fiber automated production system. The layered platform of the yarn twisting area conveying device vertically divides the yarn twisting area space into at least two layers of working areas, and the stacking shuttle car can be lifted and lowered between two adjacent layers of working areas; each layer of the working area is provided with a track, and a looping car or a stacking shuttle car is provided on the track, and the looping car can be connected with the stacking shuttle car, so that the silk car is transmitted between multiple platforms of at least two layers of working areas in the yarn twisting area, thereby realizing the automatic transportation of the silk car in the yarn twisting area. Compared with the traditional manual transportation of the silk car, the labor intensity is reduced and the production efficiency is improved; and the layered platform vertically divides the yarn twisting area space into at least two layers of working areas, and the space utilization rate is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a front view structural schematic diagram of a stacking shuttle vehicle of a twisting zone conveying device provided by a specific embodiment of the present invention;
[0020] Figure 2 It is a schematic diagram of the side structure of the stacking shuttle;
[0021] Figure 3 yes Figure 1 A schematic diagram of the structure of the stacking shuttle vehicle when the loading platform is lowered to the first floor;
[0022] Figure 4 It is a top view structural diagram of the twisting work area;
[0023] Figure 5 It is a schematic diagram of the top view of the transfer area;
[0024] Figure 6 It is a structural schematic diagram of a chain transfer machine provided by a specific embodiment of the present invention.
[0025] In the figure, 1, stacking shuttle car; 2, twisting area workstation; 3, ring threading car; 31, empty cylinder ring threading car; 32, empty tube ring threading car; 33, raw yarn ring threading car; 34, bobbin yarn ring threading car; 41, raw yarn ring threading track; 42, bobbin yarn ring threading track; 5, empty cylinder station; 6, raw yarn station; 7, empty tube station; 8, bobbin yarn station; 9, frame; 10, lifting mechanism; 11, cargo platform; 12, transfer machine; 121, conveyor chain; 122, chain machine guide; 123, motor; 13, upper guide rail system; 14, upper guide wheel group; 15, yarn car. DETAILED DESCRIPTION
[0026] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0027] The present invention provides a conveying device for a twisting area, comprising a stacking shuttle 1 and a layered platform, wherein the layered platform vertically divides the twisting area space into at least two layers of working areas, and the stacking shuttle 1 can be lifted and lowered between two adjacent layers of working areas; each layer of the working area is provided with a track, on which a ring-threading car 3 or a stacking shuttle 1 is provided, and the ring-threading car 3 can be connected with the stacking shuttle 1, so that the silk car 15 can be transmitted between multiple platforms of at least two layers of working areas in the twisting area.
[0028] The layered platform vertically divides the space of the twisting area into at least two layers of working areas, and the stacking shuttle 1 can be lifted and lowered between two adjacent layers of working areas; each layer of the working area is provided with a track, on which a ring-threading car 3 or a stacking shuttle 1 is provided, and the ring-threading car 3 can be connected with the stacking shuttle 1, so that the silk car 15 can be transferred between multiple platforms of at least two layers of working areas in the twisting area, thereby realizing the automatic transportation of the silk car 15 in the twisting area. Compared with the traditional manual transportation of the silk car 15, the labor intensity is reduced and the production efficiency is improved; and the layered platform vertically divides the space of the twisting area into at least two layers of working areas, and the space utilization rate is greatly improved.
[0029] As an optional implementation, the layered platform vertically divides the twisting area space into a transfer area and two upper and lower working areas of the twisting working area.
[0030] The layered setting can make more effective use of space and improve the space utilization rate. It is divided into the transfer area and the twisting work area according to the function. The division is reasonable and the silk car 15 conveys more smoothly.
[0031] As an optional implementation, the track located in the transfer area includes two circular closed tracks, and a plurality of ring-passing vehicles 3 are arranged on the circular closed tracks.
[0032] As an optional implementation, the two annular closed tracks are respectively a raw yarn looping track 41 and a cop yarn looping track 42, a guide rail is provided between the raw yarn looping track 41 and the cop yarn looping track 42, and the stacking shuttle 1 rises and falls along the guide rail.
[0033] As an optional implementation, the raw yarn looping track 41 is connected with the raw yarn platform 6 and the empty tube platform 5, and the bobbin looping track 42 is connected with the empty tube platform 7 and the bobbin platform 8.
[0034] As an optional implementation, the track located in the twisting work area is a connecting track, and multiple twisting area stations 2 are arranged on both sides of the connecting track. The stacking shuttle vehicle 1 can travel along the connecting track to any twisting area station.
[0035] The twisting work area includes a plurality of twisting area stations 2, so that the loop-through vehicles 3 in multiple flow directions do not interfere with each other. The twisting area stations are connected by connecting rails, and the connection and transportation are smoother.
[0036] As an optional implementation, Figure 1-Figure 3 As shown, the stacking shuttle 1 includes a cargo platform 11 and a hoist (lifting mechanism 10), and the lifting mechanism 10 is transmission-connected to the cargo platform 11, and the wire car 15 on the cargo platform 11 is sent to one of the two adjacent working areas by lifting and lowering the cargo platform 11.
[0037] The lifting mechanism 10 is used to realize the lifting and lowering of the cargo platform 11, so that the transportation is convenient, fast and easy to control.
[0038] As an optional implementation, the twisting area platform, the twisting area station 2, the cargo platform 11 of the stacking shuttle 1 and the looping car 3 are all equipped with a transfer machine 12, and the silk car 15 is transferred between the twisting area platform, the twisting area station 2, the cargo platform 11 and the looping car 3 through the transfer machine 12. Figure 6 .
[0039] like Figure 4 and Figure 5 As shown, the tracks of the raw silk working area include raw silk looping tracks 41 and bobbin looping tracks 42. The raw silk looping tracks 41 can be connected with the raw silk station platform 6 and the empty tube station platform 5, and the bobbin looping tracks 42 can be connected with the empty tube station platform 7 and the bobbin station platform 8. After the raw silk station platform 6 connected to the raw silk warehouse carries the yarn ball silk car 15, the looping car travels along the raw silk looping track 41 to the corresponding station where the raw silk is needed in the twisting work area, and the stacking shuttle car 1 is raised from the twisting work area to the station, and the silk car 15 is transferred to the loading platform 11 on the stacking shuttle car 1, and then descends to the twisting work area, and the raw silk car 15 is transported to the station 2 in the twisting area, and then the raw silk car 15 is taken away for twisting processing. After the twisting process, the empty bobbin car 15 is placed at the twisting area station 2, and then transferred to the loading platform 11 on the stacking shuttle car 1. Under the action of the elevator, the loading platform 11 is raised to the raw yarn working area and transported along the raw yarn area platform to the empty bobbin station platform 5. The bobbin produced in the twisting working area is hung on the car 15 and transported to the twisting area station 2. The stacking shuttle car 1 takes over the yarn car 15, and the loading platform 11 is raised to the raw yarn working area and transferred to the ring-through car on the bobbin ring-through track 42. The ring-through car travels along the bobbin ring-through track 42 to the bobbin station platform 8, and then the elevator is sent to the yarn inspection area of the raw yarn area. After the bobbin is taken away, the empty bobbin car 15 is sent to the empty bobbin station platform 7, and the empty bobbin car 15 is transferred to the ring-threading car on the bobbin ring-threading track 42. The ring-threading car carrying the empty bobbin car 15 moves to the fixed station corresponding to the twisting area station 2, and the loading platform 11 of the stacking shuttle car 1 is raised to the raw silk working area by the action of the elevator, and the empty bobbin car 15 is received, and then descended to the twisting area station 2, and the worker removes the empty bobbin car 15.
[0040] The present invention provides a glass fiber automated production system, comprising any of the above-mentioned twisting zone conveying devices.
[0041] As an optional implementation, the glass fiber automated production system further includes an electronic control unit, which is electrically connected to the twisting zone conveying device.
[0042] The electronic control unit centrally controls and coordinates the start and stop of each device (elevator, loop-through car 3, transfer machine 12, etc.), so that the entire glass fiber automated production system including the conveying device in the twisting area can operate efficiently.
[0043] The entire twisting area can be divided into several sections, each section is equipped with a stacking shuttle 1. When the second-layer steel platform (transfer area) and the stacking shuttle 1 are docked, the cargo platform 11 of the stacking shuttle 1 can be directly docked with the loop-through car, or a fixed platform can be set on the second-layer steel platform, the loop-through car can be docked with the platform, and the platform can be docked with the stacking shuttle.
[0044] The overall process of the twisting area is that the raw silk car 15 is transferred from the raw silk platform on the second-floor steel platform (connected to the raw silk warehouse) to the empty ring, and then moved to the fixed position on the second-floor steel platform above the twisting area station 2 on the first floor where the raw silk is needed. The stacking shuttle car 1 loading platform 11 rises to the second floor to receive the raw silk car 15, and the loading platform 11 descends to the first floor to transfer the raw silk to the twisting area station 2, and the workers pull the raw silk car 15 for twisting processing.
[0045] The empty bobbin cart used for the twisting process is placed on the twisting area station 2, the stacking shuttle car 1 receives the empty bobbin cart, the loading platform 11 is raised to the second floor, transferred to the empty raw silk area ring, transported to the empty bobbin station platform 5, transferred to the empty bobbin station platform 5, and transported to the first floor by the elevator to enter the bobbin washing area.
[0046] The bobbin yarn produced in the twisting area is hung on the silk car 15 and transported to the twisting area station 2. The stacking shuttle car 1 takes over the yarn car, the loading platform 11 rises to the second floor, and is transferred to the empty bobbin area ring and transported to the bobbin station platform 8. It is transferred to the bobbin station platform 8 and transported to the first floor by the elevator to enter the yarn inspection area.
[0047] After the bobbin is processed through subsequent processes, the empty tube car is transported to the empty tube station platform 7. The empty bobbin area passes through this platform to receive the empty tube car, and passes through to the fixed position of the second-floor steel platform above the twisting area station 2 on the first floor where empty tubes are needed. The cargo platform 11 of the stacking shuttle car 1 rises to the second floor to receive the empty tube car, and the cargo platform 11 descends to the first floor, and the empty tube car is moved to the twisting area station 2, and the workers pull the empty tube car for use.
[0048] The present invention realizes automation and digitization of the logistics of the twisting area workshop, reduces labor intensity, improves production efficiency, increases space utilization, and indirectly reduces product costs.
[0049] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A twisting zone conveying device, characterized in that: It includes a stacking shuttle and a layered platform, the layered platform vertically divides the twisting area space into at least two layers of working areas, and the stacking shuttle can be lifted and lowered between two adjacent layers of working areas; each layer of the working area is provided with a track, and a ring-threading car or a stacking shuttle is provided on the track, and the ring-threading car can be connected with the stacking shuttle, so that the silk car can be transferred between multiple platforms of at least two layers of working areas in the twisting area.
2. The twisting zone conveying device according to claim 1, characterized in that: The layered platform vertically divides the yarn twisting area space into a transfer area and two upper and lower working areas of the yarn twisting working area.
3. The twisting zone conveying device according to claim 2, characterized in that: The tracks located in the transfer area include two circular closed tracks, and a plurality of the circular vehicles are arranged on the circular closed tracks.
4. The twisting zone conveying device according to claim 2, characterized in that: The two annular closed tracks are respectively a raw yarn loop-through track and a cop yarn loop-through track, a guide rail is arranged between the raw yarn loop-through track and the cop yarn loop-through track, and the stacking shuttle vehicle is lifted and lowered along the guide rail.
5. The twisting zone conveying device according to claim 4, characterized in that: The raw yarn ring-through track is connected with a raw yarn platform and an empty tube platform, and the bobbin ring-through track is connected with an empty tube platform and a bobbin platform.
6. The twisting zone conveying device according to claim 2, characterized in that: The track located in the twisting work area is a connecting track, and a plurality of twisting area workstations are arranged on both sides of the connecting track. The stacking shuttle vehicle can travel along the connecting track to any of the twisting area workstations.
7. The twisting zone conveying device according to claim 1, characterized in that: The stacking shuttle comprises a cargo platform and a hoist, wherein the hoist is in transmission connection with the cargo platform, and the wire car on the cargo platform is transported to one of two adjacent working areas by lifting and lowering the cargo platform.
8. The twisting zone conveying device according to any one of claims 1 to 7, characterized in that: The twisting area platform, the twisting area workstation, the cargo platform of the stacking shuttle and the loop-through car are all equipped with transfer machines, and the silk car is transferred between the twisting area platform, the twisting area workstation, the cargo platform and the loop-through car through the transfer machine.
9. A glass fiber automated production system, characterized in that: It comprises the twisting zone conveying device described in any one of claims 1-8.
10. The glass fiber automated production system according to claim 9, characterized in that: It also includes an electric control unit, which is electrically connected to the twisting zone conveying device.
Citation Information
Patent Citations
Twisting area conveying device and automatic glass fiber production system
CN211545545U