An insulation cover installation device and intelligent equipment
By designing an insulating cover installation device, using sensors to monitor the position of the wire clamp and control the movement of the moving part, combined with a guide assembly and a clamping mechanism, the efficient and accurate installation of the wire clamp insulating cover is achieved, solving the inefficiency problem caused by the need for two gripping and bonding processes in existing technologies.
Patent Information
- Application Number
- CN202010024595.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-01-09
AI Technical Summary
The existing wire clamp insulation installation device requires two steps: gripping and bonding, resulting in low work efficiency.
An insulating cover installation device was designed, including a base, a control component, a guide component, and a clamping mechanism. The device monitors the position of the wire clamp by a sensor and controls the movement of the moving part and the fixed part to connect the upper and lower parts of the insulating cover in one go. The guide component and the clamping mechanism together ensure that the wire is accurately wrapped and fixed.
This enabled efficient installation of the insulating cover, improved work efficiency, ensured accurate installation and fixation of the insulating cover, and avoided the risk of the wire clamp falling out of the monitoring position.
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Figure CN111129899B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of installing, maintaining and repairing cable equipment, and in particular to an insulating cover installation device and intelligent equipment. Background Art
[0002] In the distribution network system, connecting lines from the existing power supply network for third-party use is a major operation. Non-stop operation is an effective measure to avoid power outages and ensure normal power supply. Existing live-line operation projects are mainly divided into insulating gloves operation and insulating rod operation. These two operation methods are prone to electric shock hazards because the operators are close to the high-voltage lines.
[0003] In the prior art, such as Chinese patent document CN108839037A, a distribution network live wire connection robot system is disclosed, in which the wire clamp insulation installation device involved is mainly composed of an insulating rod, an execution gripper and gripper fingers. After the live working robot grabs the wire clamp insulation cover installation device, the operator guides the live working robot to first grab the lower insulation cover and fasten it together through the lower insulation cover and the bonding device on the live wire clamp. After completing the installation of the lower insulation cover, the live working robot grabs the upper insulation cover and fastens it together through the bonding device on the upper insulation cover and the live wire clamp, and completes the installation of the wire clamp insulation cover in sequence.
[0004] The wire clamp insulation installation device in the above patent document needs to grasp and bond twice to complete the installation of the wire clamp insulation cover, so the operation efficiency is low. Summary of the invention
[0005] Therefore, the present invention provides an insulation cover installation device and intelligent equipment to solve the defect of low working efficiency of the wire clamp insulation installation device in the prior art. The technical solution of the present invention is:
[0006] An insulating cover installation device includes a base and a control component. The base is installed on a movable arm. The base includes a fixed part and a movable part. An insulating cover upper part is provided on one of the fixed part and the movable part, and an insulating cover lower part is provided on the other of the fixed part and the movable part. The control component is arranged on the base and connected to the movable part. When the control component detects that the wire clamp is in a predetermined position, the control component controls the movable part to move toward the fixed part to connect the insulating cover upper part and the insulating cover lower part.
[0007] The insulating cover installation device also includes at least one set of guide components. The fixed part is provided with a guide groove for limiting the wire corresponding to the wire groove on the insulating cover. The guide component is arranged on the base along the extension direction of the guide groove. After the wire is located in the wire groove, the control component controls the movable part to move toward the fixed part.
[0008] The insulating cover installation device also includes a clamping mechanism for clamping the wire, which is arranged on the base body corresponding to the guide groove. The clamping mechanism includes two sliders and a slider driving mechanism for driving the two sliders to move toward each other.
[0009] The guide assembly comprises a guide frame arranged on the slide block. When the two slide blocks move toward or away from each other, the two guide frames move in the direction toward or away from each other along with the corresponding slide blocks.
[0010] The guide assembly is arranged corresponding to the guide groove of the wire and is located on both sides of the fixing part.
[0011] The guide assembly comprises two guide frames, and the two guide frames can form a V shape or an inverted "eight" shape.
[0012] The control assembly includes a sensor disposed on the substrate or the guide assembly, and the sensor senses the position of the wire.
[0013] The control component comprises a first driving member installed on the base, the output end of which is connected to the movable part. The first driving member drives the movable part to rotate around the rotation axis between the first driving member and the fixed part.
[0014] The base also includes a base connected to the fixing part, and the control component also includes a battery and a controller arranged between the fixing part and the base.
[0015] An intelligent device comprises the above-mentioned insulating cover installation device and a movable arm for installing the insulating cover installation device.
[0016] The technical solution of the present invention has the following advantages:
[0017] 1. The insulating cover installation device of the present invention comprises a base body including a fixed part and a movable part, one of the fixed part and the movable part is provided with an upper insulating cover, and the other of the fixed part and the movable part is provided with a lower insulating cover, and a control component is provided on the base body and connected with the movable part. When in use, the movable arm moves the machine body to a certain height. When the control component detects that the wire clamp is in a predetermined position, the control component controls the movable part to move toward the fixed part so that the upper insulating cover and the lower insulating cover are connected. When the insulating cover installation device of the present invention is used, the movable arm only needs to move once to install the insulating cover to the predetermined position, so the operation efficiency is high. Moreover, the control component can accurately monitor the position of the wire clamp, so the insulating cover can be accurately installed.
[0018] 2. The insulating cover installation device of the present invention has a guide groove for limiting the position of the wire corresponding to the wire groove on the insulating cover on the fixed part, and the guide component is arranged on the base along the extension direction of the guide groove. After the wire is located in the wire groove, the control component controls the movable part to move toward the fixed part. When the wire is live, the insulation surface of the wire is first removed, and then the wire clamp is connected to the exposed wire. To meet the insulation requirements, the wire clamp and the exposed wires on both sides of the wire clamp should be wrapped. The exposed wire is wrapped by setting a wire groove on the insulating cover. Since the guide component is arranged on the base along the extension direction of the guide groove, the guide component can accurately fit the wire with the wire groove on the insulating cover, so that the insulating cover can be installed accurately and the working efficiency is improved.
[0019] 3. The insulating cover installation device of the present invention comprises a clamping mechanism including two sliders and a slider driving mechanism for driving the two sliders to move toward each other. The clamping mechanism corresponds to a guide groove arranged on a base. When in use, the guide assembly enables the wire to accurately fit with the wire groove on the insulating cover. At this time, the clamping mechanism operates to clamp the wire and fix the position of the wire and the base to prevent the control assembly from shaking when controlling the movable part to move toward the fixed part, causing the wire clamp to disengage from the predetermined position of the wire clamp monitored by the control assembly.
[0020] 4. In the insulating cover installation device of the present invention, the guide assembly includes a guide frame arranged on the slider, and when the two sliders move toward or in opposite directions, the two guide frames move in opposite directions with the corresponding sliders. The guide frame is arranged on the slider, so that the slider has the functions of clamping the wire and guiding, or the guide frame has the functions of guiding and clamping the wire, so that the structure of the device is simple and compact.
[0021] 5. The insulating cover installation device of the present invention, the guide assembly includes two guide frames, and the two guide frames can form a V shape or an inverted "eight" shape, thereby improving the accuracy of picking up the wire and improving the working efficiency.
[0022] 6. In the insulating cover installation device of the present invention, the control assembly also includes a battery and a controller, which are arranged between the fixing part and the base, so that the structure of the device is more compact. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is one of the state diagrams of the insulating cover installation device of the present invention;
[0025] Figure 2The second state diagram of the insulating cover installation device of the present invention;
[0026] Figure 3 for Figure 1 -2 is a schematic diagram of the structure of the clamping mechanism;
[0027] Figure 4 for Figure 1 -3 is a schematic structural diagram of another embodiment of the clamping mechanism;
[0028] Figure 5 for Figure 1 - One of the state diagrams of the insulating cover shown in 2;
[0029] Figure 6 for Figure 1 -2 is the second state diagram of the insulating cover.
[0030] Description of reference numerals:
[0031] 1-wire trough; 2-fixed part; 3-movable part; 4-base; 5-upper part of insulating cover; 6-lower part of insulating cover; 7-guide groove; 8-slider; 9-guide frame; 10-first driving member; 11-second driving member; 12-mounting plate; 13-bidirectional screw rod; 14-optical axis; 15-rotating axis; 16-sensor; 17-controller; 18-battery; 19-quick connector; 20-wire; 21-drainage line. DETAILED DESCRIPTION
[0032] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Embodiment 1
[0036] The insulating cover installation device of this embodiment, such as Figure 1 -6, including a base and a control component.
[0037] The base includes a fixed part 2, a movable part 3 and a base 4. The fixed part 2, the movable part 3 and the insulating cover are fitted with a friction surface on one side, that is, this part of the area is rough and has a large friction coefficient. The upper part 5 of the insulating cover is arranged on the movable part 3, and the lower part 6 of the insulating cover is arranged on the fixed part 2 by relying on friction resistance. The movable part 3 is connected to the rotating shaft 15, and the fixed part 2 is rotatably connected to the rotating shaft 15. Glue is provided on the edges of the upper part 5 of the insulating cover and the lower part 6 of the insulating cover to achieve the connection between the upper part 5 of the insulating cover and the lower part 6 of the insulating cover.
[0038] like Figure 5 -6, a wire groove 1 for wrapping the wire 20 is provided on the upper part 5 of the insulation cover and the lower part 6 of the insulation cover, and a guide groove 7 matching the outer dimensions of the wire groove 1 is provided on the fixed part 2 and the movable part 3. It should be noted that when the lead wire is connected under power, the insulation surface of the wire is first removed, and then the wire clamp is connected to the exposed wire 20. In order to meet the insulation requirements, the wire clamp, the exposed wire 20 on both sides of the wire clamp, and the drainage wire 21 should be wrapped, and the wire groove 1 wraps the exposed wire 20.
[0039] The base 4 is connected to the fixed part 2. The base 4 is a frame structure, which is connected to the fixed part 2 to support and fix the fixed part 2. A quick-release joint 19 is provided at the bottom thereof so that the movable arm can be connected to the quick-release structure.
[0040] The insulating cover installation device also includes a guide assembly and a clamping mechanism.
[0041] Among them, the guide components have two groups, and the two groups of guide components are arranged on both sides of the fixed part 2 along the extension direction of the guide groove 7. The guide components include two guide frames 9, and the guide frames 9 are connected to the base 4. The two guide frames 9 can form a V shape or an inverted "eight" shape to improve the accuracy of picking up the wire 20.
[0042] Among them, Figure 3As shown, the clamping mechanism includes a slider 8 and a slider driving mechanism for driving the two sliders 8 to move toward each other. The slider driving mechanism also includes a mounting plate 12, a bidirectional screw 13, an optical axis 14, and a second driving member 11. The mounting plate 12 is connected to the base 4. The bidirectional screw 13 passes through the mounting plate 12 and the two sliders 8 and is connected to the second driving member 11. The optical axis 14 is arranged in parallel with the bidirectional screw 13 and is connected to both sides of the mounting plate 12. The second driving member 11 drives the bidirectional screw 13. The bidirectional screw 13 is provided with two sets of threads with opposite rotation directions to make the two sliders 8 move closer or farther away. As a convertible embodiment, as Figure 4 As shown, the guide frame 9 is arranged on the slider 8. When the two sliders 8 move toward or away from each other, the two sliders 8 drive the corresponding guide frames 9 to move toward or away from each other. The guide frame 9 is arranged on the slider 8, so that the slider 8 has the functions of clamping the wire 20 and guiding, or the guide frame 9 has the functions of guiding and clamping the wire 20, so that the structure of the device is simple and compact.
[0043] The control assembly is disposed on the base, and includes a sensor 16 and a first driving member 10. The sensor 16 is connected to the mounting plate 12 and is disposed in the extension direction of the guide slot 7 to sense the position of the wire 20. The output end of the first driving member 10 is connected to the rotating shaft 15, and the rotating shaft 15 drives the movable part 3 to approach or move away from the fixed part 2.
[0044] When in use, the guide frame 9 can make the wire 20 fit accurately with the wire groove 1 on the insulating cover, so that the insulating cover can be installed accurately and the working efficiency is improved. Then the clamping mechanism is actuated to clamp the wire 20 and fix the position of the wire 20 and the base to prevent the first driving member 10 from shaking when driving the movable part 3 toward the fixed part 2, causing the wire clamp to disengage from the predetermined position of the wire clamp monitored by the sensor 16.
[0045] The control assembly also includes a battery 18 and a controller 17, which are arranged between the fixing portion 2 and the base 4, so that the insulating cover installation device has a compact structure and saves space. The sensor 16 selected in this embodiment is a micro switch.
[0046] The operation steps of the insulating cover installation device of this embodiment are as follows:
[0047] Step 1: Figure 1 As shown, the controller 17 controls the first driving mechanism to drive the rotating shaft 15 to move the movable part 3 away from the fixed part 2;
[0048] Step 2: The lower part of the insulating cover is arranged on the fixed part 2, and the upper part of the insulating cover is arranged on the movable part 3;
[0049] Step 3: The moving arm moves the substrate to the height of the wire 20, so that the wire 20 enters the guide frame 9 and overlaps the mounting plate 12, triggering the sensor 16;
[0050] Step 4: The controller 17 processes the signal of the sensor 16 and controls the second driving mechanism to drive the two slide blocks 8 to move toward each other to clamp the wire 20;
[0051] Step 5: Figure 2 As shown, the controller 17 controls the first driving mechanism to rotate, driving the rotating shaft 15 to make the movable part 3 close to the fixed part 2, and the upper part of the edge cover and the lower part 6 of the insulating cover are bonded together;
[0052] Step 6: The controller 17 controls the first driving mechanism to rotate, driving the movable part 3 away from the fixed part 2;
[0053] Step seven, the controller 17 controls the second driving mechanism to loosen the wire 20, and the movable arm moves the substrate to an area convenient for manual operation. One of the upper part of the insulating cover and the lower part of the insulating cover is manually set on the fixed part 2, and the other is set on the movable part 3.
[0054] As can be seen from the above operation steps, the movable arm only needs to move once to install the insulating cover to the predetermined position, so the operation efficiency is high. The sensor 16 can accurately monitor the position of the wire clamp, so the insulating cover can be accurately installed.
[0055] Embodiment 2
[0056] This embodiment provides an intelligent device, which has the above-mentioned insulation cover installation device and a movable arm for installing the insulation cover installation device. The movable arm is a manipulator, so the intelligent device has the advantages of flexible operation and high working efficiency.
[0057] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. An insulating cover installation device, characterized in that: include: A base body is mounted on the movable arm and comprises a fixed part (2) and a movable part (3), one of the fixed part (2) and the movable part (3) being provided with an upper insulating cover part (5), and the other of the fixed part (2) and the movable part (3) being provided with a lower insulating cover part (6); A control component is arranged on the base and connected to the movable part (3). When the control component detects that the wire clamp is in a predetermined position, the control component controls the movable part (3) to move toward the fixed part (2) so that the upper part (5) of the insulating cover is connected to the lower part (6) of the insulating cover.
2. The insulating cover installation device according to claim 1, characterized in that: The invention also comprises at least one guide assembly, wherein the fixed part (2) is provided with a guide groove (7) corresponding to the wire groove (1) on the insulating cover and used to limit the position of the wire (20), and the guide assembly is arranged on the base along the extension direction of the guide groove (7), and after the wire (20) is located in the wire groove (1), the control assembly controls the movable part (3) to move toward the fixed part (2).
3. The insulating cover installation device according to claim 2, characterized in that: It also comprises a clamping mechanism for clamping the wire (20) and arranged on the base body corresponding to the guide groove (7); the clamping mechanism comprises two sliders (8) and a slider driving mechanism for driving the two sliders (8) to move towards each other.
4. The insulating cover installation device according to claim 3, characterized in that: The guide assembly comprises a guide frame (9) arranged on the slider (8); when the two sliders (8) move towards or away from each other, the two guide frames (9) move in the same direction or in opposite directions along with the corresponding sliders (8).
5. The insulating cover installation device according to claim 3 or 4, characterized in that: The guide assembly is arranged corresponding to the guide groove (7) where the wire (20) is arranged, and is located on both sides of the fixing portion (2).
6. The insulating cover installation device according to any one of claims 2 to 4, characterized in that: The guide assembly comprises two guide frames (9), and the two guide frames (9) can form a V shape or an inverted "eight" shape.
7. The insulating cover installation device according to claim 2, characterized in that: The control component comprises a sensor (16) arranged on a base or a guide component, and the sensor (16) senses the position of the wire (20).
8. The insulating cover installation device according to claim 1, characterized in that: The control assembly comprises a first driving member (10) mounted on a base, an output end of which is connected to the movable part (3), the first driving member (10) drives the movable part (3) to move, and the movable part (3) rotates around a rotation axis (15) between the movable part and the fixed part (2).
9. The insulating cover installation device according to claim 2, characterized in that: The base also includes a base (4) connected to the fixing portion (2), and the control component also includes a battery (18) and a controller (17) disposed between the fixing portion (2) and the base (4).
10. An intelligent device, characterized in that: It comprises the insulation cover installation device as described in any one of claims 1 to 9, and a movable arm for installing the insulation cover installation device.
Citation Information
Patent Citations
Distribution network live-wire drainage wire connecting robot system
CN108839037A
Insulating cover mounting device and intelligent equipment
CN211351224U