A plate positioning composite welding device
By designing a sheet positioning composite welding device in the production of non-contact smart card, the problems of sheet position offset and welding sequence limitations are solved, and the precise positioning and composite welding of sheets are achieved, and the production quality and stability are improved.
Patent Information
- Application Number
- CN202010044834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-01-16
AI Technical Summary
During the non-contact smart card production process, the existing ultrasonic composite devices fail to composite welding and damage to the sheet due to the non-contact smart card position deviation and welding sequence limitation, which affects the production quality.
A composite welding device for positioning of sheet materials was designed. By setting up a sheet material placement platform, compression mechanism, positioning mechanism and composite welding mechanism, the precise positioning and composite welding of base material, winding sheet materials and fabrics are realized to ensure the plate. Stability and neatness of materials during welding.
The quality of sheet composite welding and the production quality of contactless smart cards are improved, prevent sheet damage, and ensure welding accuracy and stability through positioning and compression mechanisms.
Smart Images

Figure CN111152462B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a smart card manufacturing device, in particular to a plate material positioning composite welding device. Background Art
[0002] In the production process of contactless smart cards, the following processing steps are usually required: laser drilling process, winding process, chip welding process, ultrasonic composite welding process and cutting process; after the above processing steps, an independent smart card sheet unit is formed to provide semi-finished raw materials for subsequent other processing.
[0003] Existing ultrasonic composite welding devices, such as the invention patent application with application publication number CN107932917A, discloses "an ultrasonic composite device for contactless smart cards", which includes a frame, an ultrasonic bracket arranged on the frame, a welding slide assembly arranged on the ultrasonic bracket, two ultrasonic welding heads arranged at both ends of the welding slide assembly, a welding vertical power mechanism for driving the welding slide assembly to move up and down on the ultrasonic bracket, and a PVC covering sheet conveying mechanism for conveying the PVC covering sheet to the composite welding station; wherein, the two ultrasonic welding heads are connected to the ultrasonic equipment; and a welding head guide assembly for guiding the welding slide assembly to move on the ultrasonic bracket is provided between the ultrasonic bracket and the welding slide assembly. The present invention can convey the PVC covering sheet to the composite welding station, and weld the PVC covering sheet with the PVC sheet that has been wound to form a smart card sheet, so as to ensure that the coil on the PVC sheet will not be exposed, which is convenient for subsequent processing and transportation.
[0004] However, the ultrasonic compound device of the above-mentioned contactless smart card still has the following shortcomings:
[0005] During the compounding process, the ultrasonic compounding device of the contactless smart card conveys the wound PVC sheet and the PVC covering sheet to the compound welding station through the sheet conveying mechanism. At this time, the PVC covering sheet is located above the wound PVC sheet; then, the welding vertical power mechanism drives the welding slide assembly to move downward, so that the two ultrasonic welding heads arranged on the welding slide assembly move downward at the same time, so that the ultrasonic welding heads perform compound welding processing on the positions to be welded on the PVC covering sheet, and finally the wound PVC sheet and the PVC covering sheet are welded together to form a smart card production sheet; compound welding After the processing is completed, the welding vertical power mechanism drives the welding slide assembly to move upward, so that the two ultrasonic welding heads move upward and leave the processing position to be welded; then, the sheet conveying mechanism simultaneously conveys the smart card production sheet formed after the processing forward a certain distance, so that the next welding position on the rear PVC covering sheet is conveyed to the composite welding station; repeat the above-mentioned composite welding processing steps to complete the welding process; and so on, by synchronously conveying the PVC covering sheet and the wound PVC sheet to the composite welding station and performing composite welding processing, the composite of the PVC sheet and the PVC covering sheet is completed. In this process, since the wound PVC sheet and the PVC covering sheet are made of coils, during the entire welding process, when certain factors (such as vibration, wind force) cause the position of the wound PVC sheet and the PVC covering sheet to shift, the composite welding fails and affects the subsequent welding position shift, thereby affecting the production quality of the contactless smart card; in addition, the above-mentioned ultrasonic composite device can only weld a PVC covering sheet and a wound PVC sheet, resulting in the inability to completely cover the wound PVC sheet, which is easy to cause damage to the wound PVC sheet in subsequent processes, affecting the quality of the product. Summary of the invention
[0006] The purpose of the present invention is to overcome the above-mentioned problems and provide a sheet positioning composite welding device, which can cover the wound sheet up and down, that is, the bottom material is placed under the wound sheet, and the surface material is placed above the wound sheet, and then the three sheets are composite welded; in addition, the device can position the bottom material, the wound sheet, and the surface material, so that the sheets are arranged neatly and the position is accurate, thereby improving the quality of the composite welding of the sheets, thereby ensuring the production quality of contactless smart cards.
[0007] The purpose of the present invention is achieved through the following technical solutions:
[0008] A plate material positioning composite welding device comprises a frame, a bracket arranged on the frame, a conveying mechanism for conveying the plate material, a pressing mechanism for pressing the plate material, a positioning mechanism arranged on the conveying mechanism for positioning the plate material, and a composite welding mechanism for composite welding the positioned plate material; wherein:
[0009] The conveying mechanism comprises a sheet material placement platform arranged on the frame for placing sheets and a platform driving mechanism for driving the sheet material placement platform to move on the frame;
[0010] The clamping mechanism comprises a clamping member and a clamping driving mechanism arranged on the bracket for driving the clamping member to move vertically;
[0011] The positioning mechanism comprises a positioning plate arranged on the sheet material placement platform, a positioning drive mechanism driving the positioning plate to move, and a positioning bar arranged at a relative position of the positioning plate, wherein the positioning drive mechanism is used to drive the positioning plate to move toward the positioning bar;
[0012] The composite welding mechanism is divided into two groups, which are respectively located on both sides of the sheet material placement platform. Each group of the composite welding mechanism includes a welding head and a welding driving mechanism arranged on the bracket for driving the welding head to move vertically.
[0013] The working principle of the above-mentioned sheet material positioning composite welding device is:
[0014] During operation, the base material, the wound sheet material, and the outer material are transported to the sheet material placement platform in turn; then, the platform driving mechanism drives the sheet material placement platform to move to the composite welding station, so that the base material, the wound sheet material, and the outer material are transported to the composite welding station; then the clamping driving mechanism drives the clamping part to move downward until the three sheets on the sheet material placement platform are clamped; then, the positioning driving mechanism drives the positioning plate to move toward the direction of the positioning bar. During this process, the positioning plate contacts the side edges of the three sheets, pushing the three sheets to move toward the positioning bar until the other side of the three sheets contacts the positioning bar, and the sheets are moved in the X-axis direction or Y-axis direction based on the positioning bar. The three sheets are positioned and corrected in the axis direction, wherein two groups of positioning mechanisms can be provided, and the two groups of positioning mechanisms are arranged at 90° to realize the positioning of the three sheets in the X-axis direction and the Y-axis direction; then, the welding drive mechanism drives the welding head to move downward to perform composite welding on both sides of the three sheets, and finally, the welding drive mechanism drives the welding head to move upward. At this time, since the three sheets are clamped by the clamping drive mechanism, the welding head will not lift up the sheets during the upward movement, so that the welding head is separated from the sheets; finally, the clamping drive mechanism drives the clamping part to move upward, and the platform drive mechanism drives the sheet placement platform to move, so as to transport the composite welded sheets to the next station.
[0015] In a preferred embodiment of the present invention, the positioning mechanism is divided into two groups, and the two groups of positioning mechanisms are arranged at 90 degrees. The two groups of positioning mechanisms can realize the positioning of the sheet material in the X-axis and Y-axis directions, and further improve the positioning accuracy of the sheet material.
[0016] Preferably, the positioning drive mechanism comprises a first support mounted on the sheet material placement platform and a positioning drive cylinder arranged on the first support, the telescopic part of the positioning drive cylinder is connected to the positioning plate; the sheet material placement platform is provided with an avoidance groove at a corresponding position of the positioning plate. By providing the positioning drive cylinder, the accuracy of the positioning block during the positioning process is ensured, and the avoidance groove is provided to facilitate the positioning plate to better position the sheet material.
[0017] Preferably, the clamping drive mechanism is in two groups, which are respectively arranged on both sides of the sheet material placement platform, and the clamping drive mechanism includes a second support mounted on the frame and a clamping drive cylinder arranged on the second support; wherein the telescopic part of one clamping drive cylinder is connected to one end of the clamping part, and the telescopic part of the other clamping drive cylinder is connected to the other end of the clamping part. When the sheet material placement platform moves three sheets to the composite welding station, the two clamping drive cylinders work simultaneously, driving the telescopic part of the clamping drive cylinder to move downward, driving the clamping part to move downward, until the sheet material is clamped on the sheet material placement platform.
[0018] Preferably, the pressing member comprises a pressing frame for pressing the sheet material and connecting rods arranged at both ends of the pressing frame; one end of the connecting rod is fixedly connected to the pressing frame, and the other end is connected to the telescopic member of the pressing drive cylinder.
[0019] Furthermore, the mounting frame is rectangular, which has the advantage that by providing a rectangular pressing frame, the sheet material can have a sufficient pressing area, which is beneficial to the pressing and positioning of the sheet material.
[0020] In a preferred embodiment of the present invention, the welding drive mechanism comprises a third support provided on the frame and a welding drive cylinder provided on the third support, and a telescopic member of the welding drive cylinder is connected to the welding head. The welding drive cylinder drives the telescopic member to move upward and downward, thereby driving the movement of the welding head, so that the welding head can accurately reach the welding position, thereby realizing the composite welding of the sheet material.
[0021] Preferably, the sheet positioning composite welding device further comprises a quality detection mechanism disposed on the bracket for detecting the welding quality of the welded sheet and a lateral driving mechanism for driving the quality detection mechanism to move along the sheet welding position toward the sheet welding position at the other end on the bracket. The quality detection mechanism is provided to monitor the quality of the chip and composite welding to improve product quality and prevent the outflow of defective products.
[0022] Furthermore, the quality inspection mechanism includes a card reader for reading chip information, a detector for detecting the quality of composite welding, and a quality inspection drive mechanism for driving the card reader and the detector to move vertically downward; the quality inspection drive mechanism includes a quality inspection drive cylinder arranged on the transverse drive mechanism; the card reader, the detector and the telescopic part of the quality inspection drive cylinder are connected. When the composite welding of the sheet metal is completed, the quality inspection drive cylinder drives the card reader and the detector to move downward to the composite welding position, and then drives the card reader and the detector to move horizontally through the transverse drive mechanism to reach another composite welding position. In this process, the card reader reads the chip information in turn, and the detector judges the welding quality of the weld when it reaches the welding point position. After the detection is completed, the card reader and the detector are reset to complete the quality inspection.
[0023] Preferably, the transverse drive mechanism includes a transverse drive motor and a transmission mechanism for transmitting the power of the transverse drive motor; wherein, the transmission mechanism includes a screw, a slider and a slide; the transverse drive motor is installed at one end of the slide, the slide is fixedly connected to the bracket, the screw is connected to the main shaft of the transverse drive motor and to the slider, the slider is arranged in the slide and slidably cooperates with the slide, and the slider is connected to the quality inspection drive cylinder through a fourth support. Through the above structure, the transverse movement of the quality inspection mechanism can be realized; the screw drive has the advantages of high positioning accuracy and stable operation.
[0024] Preferably, a support member for supporting the sheet material placement platform is provided at the lower end of the sheet material placement platform, and a guide assembly for guiding the sheet material placement platform to move is provided between the support member and the frame, and the guide assembly includes two guide rails arranged in parallel on the frame and a sliding block arranged on the support member and matching with the two guide rails. By providing the guide assembly, the sheet material placement platform is made more stable when moving.
[0025] Preferably, the platform driving mechanism includes a platform driving motor arranged at one end of the frame and a platform transmission mechanism for transmitting the power of the platform driving motor to the support member, wherein the platform transmission mechanism includes an active driving wheel arranged on the frame and connected to the platform driving motor, a driven driving wheel arranged at the other end of the frame, and a transmission belt connected between the active driving wheel and the driven driving wheel; the support member is fixed to one side of the second transmission belt through a fixing component. The active driving wheel is driven to rotate by the platform driving motor, thereby driving the transmission belt between the active driving wheel and the driven driving wheel to move, thereby driving the fixing component to move, so that the support member moves, and the movement of the sheet material placement platform is realized.
[0026] Furthermore, the fixing assembly includes a first clamping member arranged on the support member and a second clamping member clamping the transmission belt on the first clamping member, wherein the first clamping member or the second clamping member is provided with a groove matched with the synchronous teeth of the transmission belt. The fixing assembly is clamped and fixed with the transmission belt, so that the transmission belt drives the movement of the support member through the fixing assembly.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. In the present invention, by setting a sheet positioning platform, the base material, the wound sheet and the surface material of the sheet can be compositely welded, and the wound sheet can be covered from top to bottom, which can effectively protect the wound sheet from damage in subsequent processes and improve production quality.
[0029] 2. In the present invention, the positioning plate is driven to move toward the positioning bar by the positioning drive mechanism, so that the three sheets on the sheet placement platform move toward the positioning bar, and the positioning bar is used as a reference to achieve precise positioning of the three sheets, so that the base material, the wound sheet material, and the fabric are neatly arranged, thereby improving the quality of composite welding.
[0030] 3. In the present invention, the sheet material is pressed by providing a pressing mechanism so that the sheet material will not float and go over the positioning bar during the positioning process, thereby ensuring smooth positioning and improving the quality of composite welding.
[0031] 4. In the present invention, when the composite welding mechanism performs composite welding on three sheets, the clamping mechanism clamps the three sheets. When the composite welding is completed and the welding drive mechanism drives the welding head to move upward, the three sheets are clamped by the clamping mechanism. Therefore, it is possible to avoid the welding head lifting the three sheets, thereby improving the composite welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1-Figure 5It is a structural schematic diagram of a specific implementation of a plate positioning composite welding device in the present invention; wherein, Figure 1 For the main view, Figure 2 is a top view, Figure 3 is the left view, Figure 4 For a stereogram, Figure 5 A stereogram from another viewing direction.
[0033] Figure 6 for Figure 5 A partial enlarged view of point A in the middle.
[0034] Figure 7 It is a schematic diagram of the three-dimensional structure of the positioning mechanism in the present invention.
[0035] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamping mechanism in the present invention.
[0036] Fig. 9 It is a schematic diagram of the three-dimensional structure of the composite welding mechanism in the present invention.
[0037] Fig.10 It is a three-dimensional structural schematic diagram of the quality detection mechanism and the lateral driving mechanism in the present invention. DETAILED DESCRIPTION
[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
[0039] See also Figure 1-Figure 5 A sheet material positioning composite welding device in this embodiment includes a frame 1, a bracket 2 arranged on the frame 1, a conveying mechanism 3 for conveying the sheet material, a pressing mechanism 4 for pressing the sheet material, a positioning mechanism 5 arranged on the conveying mechanism 3 for positioning the sheet material, and a composite welding mechanism 6 for composite welding the positioned sheet material.
[0040] See also Figure 1-Figure 6 The conveying mechanism 3 includes a sheet material placement platform 3 - 1 arranged on the frame 1 for placing sheets and a platform driving mechanism for driving the sheet material placement platform 3 - 1 to move on the frame 1 .
[0041] See also Figure 1-Figure 5 and Figure 8, the clamping mechanism 4 includes a clamping member 4-1 and a clamping drive mechanism arranged on the bracket 2 for driving the clamping member 4-1 to move vertically; the clamping drive mechanism is divided into two groups, which are respectively arranged on both sides of the sheet material placement platform 3-1, and the clamping drive mechanism includes a second support 4-2 installed on the frame 1 and a clamping drive cylinder 4-3 arranged on the second support 4-2; wherein, a telescopic member of a clamping drive cylinder 4-3 is connected to one end of the clamping member 4-1, and a telescopic member of another clamping drive cylinder 4-3 is connected to the other end of the clamping member 4-1. When the sheet material placement platform 3-1 moves three sheets to the composite welding station, the two clamping drive cylinders 4-3 work simultaneously, driving the telescopic member of the clamping drive cylinder 4-3 to move downward, driving the clamping member 4-1 to press and move downward, until the sheet material is pressed on the sheet material placement platform 3-1.
[0042] See also Figure 1-Figure 5 and Figure 8 The pressing member 4-1 includes a pressing frame 4-11 for pressing the sheet material and connecting rods 4-12 arranged at both ends of the pressing frame 4-11; one end of the connecting rod 4-12 is fixedly connected to the pressing frame 4-11, and the other end is connected to the telescopic part of the pressing drive cylinder 4-3; the mounting frame is rectangular, and its advantage is that by setting a rectangular pressing frame 4-11, the sheet material can have sufficient pressing area, which is beneficial to the pressing and positioning of the sheet material.
[0043] See also Figure 1-Figure 7 The positioning mechanism 5 includes a positioning plate 5-1 arranged on the sheet placing platform 3-1, a positioning drive mechanism driving the positioning plate 5-1 to move, and a positioning bar 5-2 arranged at a relative position of the positioning plate 5-1, wherein the positioning drive mechanism is used to drive the positioning plate 5-1 to move toward the positioning bar 5-2; wherein the positioning mechanism 5 is composed of two groups, and the two groups of positioning mechanisms 5 are arranged at 90 degrees. The two groups of positioning mechanisms 5 can realize the positioning of the sheet in the X-axis and Y-axis directions, and further improve the positioning accuracy of the sheet.
[0044] See also Figure 1-Figure 7 The positioning drive mechanism includes a first support 5-3 installed on the sheet material placement platform 3-1 and a positioning drive cylinder 5-4 arranged on the first support 5-3, and the telescopic part of the positioning drive cylinder 5-4 is connected to the positioning plate 5-1; the sheet material placement platform 3-1 is provided with an avoidance groove 3-11 at the corresponding position of the positioning plate 5-1. By providing the positioning drive cylinder 5-4, the accuracy of the positioning block during the positioning process is guaranteed, and the avoidance groove 3-11 is provided to facilitate the positioning plate 5-1 to better position the sheet material.
[0045] See also Figure 1-Figure 5 and Fig. 9The composite welding mechanism 6 is divided into two groups, which are respectively located on both sides of the sheet material placement platform 3-1. Each group of the composite welding mechanism 6 includes a welding head 6-1 and a welding drive mechanism arranged on the bracket 2 for driving the welding head 6-1 to move vertically; wherein the welding drive mechanism includes a third support 6-2 arranged on the frame 1 and a welding drive cylinder 6-3 arranged on the third support 6-2, and the telescopic part of the welding drive cylinder 6-3 is connected to the welding head 6-1. The welding drive cylinder 6-3 drives the telescopic part to move upward and downward, thereby driving the movement of the welding head 6-1, so that the welding head can accurately reach the welding position, and realize the composite welding of the sheet material.
[0046] See also Figure 1-Figure 6 and Fig.10 The sheet positioning composite welding device also includes a quality detection mechanism 7 arranged on the bracket 2 for detecting the welding quality of the welded sheet and a transverse driving mechanism 8 for driving the quality detection mechanism 7 to move along the sheet welding position to the other end sheet welding position on the bracket 2. The quality detection mechanism 7 is provided to monitor the quality of the chip and the composite welding to improve the product quality and prevent the outflow of defective products.
[0047] See also Figure 1-Figure 6 and Fig.10 The quality inspection mechanism 7 includes a card reader 7-1 for reading chip information, a detector 7-2 for detecting the quality of composite welding, and a quality inspection driving mechanism for driving the card reader 7-1 and the detector 7-2 to move vertically downward; the quality inspection driving mechanism includes a quality inspection driving cylinder 7-3 arranged on the transverse driving mechanism 8; the card reader 7-1 and the detector 7-2 are connected to the telescopic part of the quality inspection driving cylinder 7-3. When the composite welding of the sheet metal is completed, the quality inspection driving cylinder 7-3 drives the card reader 7-1 and the detector 7-2 to move downward to the composite welding position, and then drives the card reader 7-1 and the detector 7-2 to move horizontally through the transverse driving mechanism 8 to reach another composite welding position. In this process, the card reader 7-1 reads the chip information in turn, and the detector 7-2 judges the welding quality of the solder joint when it reaches the solder joint position. After the detection is completed, the card reader 7-1 and the detector 7-2 are reset to complete the quality detection.
[0048] In addition to the above-mentioned driving methods, the pressing driving cylinder 4-3, the positioning driving cylinder 5-4, the welding driving cylinder 6-3 and the quality inspection driving cylinder 7-3 of this embodiment can all adopt the method of combining a motor with a screw transmission mechanism.
[0049] See also Figure 1-Figure 6 and Fig.10, the transverse drive mechanism 8 includes a transverse drive motor 8-1 and a transmission mechanism for transmitting the power of the transverse drive motor 8-1; wherein, the transmission mechanism includes a screw 8-2, a slider 8-3 and a slide 8-4; the transverse drive motor 8-1 is installed at one end of the slide 8-4, the slide 8-4 is fixedly connected to the bracket 2, the screw 8-2 is connected to the main shaft of the transverse drive motor 8-1 and to the slider 8-3, the slider 8-3 is arranged in the slide 8-4 and slidably cooperates with the slide 8-4, and the slider 8-3 is connected to the quality inspection drive cylinder 7-3 through the fourth support. Through the above structure, the transverse movement of the quality inspection mechanism 7 can be realized; the screw 8-2 transmission has the advantages of high positioning accuracy and stable operation.
[0050] See also Figure 1-Figure 7 The lower end of the sheet material placement platform 3-1 is provided with a support member 9 for supporting the sheet material placement platform 3-1, and a guide assembly for guiding the sheet material placement platform 3-1 to move is provided between the support member 9 and the frame 1, and the guide assembly includes two guide rails 10 arranged in parallel on the frame 1 and a sliding block 11 arranged on the support member 9 and matching with the two guide rails 10. By providing the guide assembly, the sheet material placement platform 3-1 is more stable when moving.
[0051] See also Figure 1-Figure 6 The platform driving mechanism includes a platform driving motor 3-2 arranged at one end of the frame 1 and a platform transmission mechanism for transmitting the power of the platform driving motor 3-2 to the support member 9, wherein the platform transmission mechanism includes an active driving wheel 3-3 arranged on the frame 1 and connected to the platform driving motor 3-2, a driven driving wheel 3-4 arranged at the other end of the frame 1, and a transmission belt 3-5 connected between the active driving wheel 3-3 and the driven driving wheel 3-4; the support member 9 is fixed to one side of the second transmission belt 3-5 through a fixing component. The active driving wheel 3-3 is driven to rotate by the platform driving motor 3-2, thereby driving the transmission belt 3-5 between the active driving wheel 3-3 and the driven driving wheel 3-4 to move, thereby driving the fixing component to move, so that the support member 9 moves, and the movement of the sheet material placement platform 3-1 is realized.
[0052] See also Figure 1-Figure 6 The fixing assembly includes a first clamping member 12 disposed on the support member 9 and a second clamping member 13 clamping the transmission belt 3-5 on the first clamping member 12, wherein a groove matching with the synchronous teeth of the transmission belt 3-5 is disposed on the first clamping member 12 or the second clamping member 13. The fixing assembly is clamped and fixed with the transmission belt 3-5, so that the transmission belt 3-5 drives the movement of the support member 9 through the fixing assembly.
[0053] See also Figure 1-Figure 10 The working principle of the above-mentioned sheet metal positioning composite welding device is:
[0054] During operation, the base material, the wound sheet material and the fabric are transported to the sheet material placement platform 3-1 in turn; then, the platform driving mechanism drives the sheet material placement platform to move to the composite welding station, so that the base material, the wound sheet material and the fabric are transported to the composite welding station; then the clamping driving mechanism drives the clamping member 4-1 to move downward until the three sheets of sheet material on the sheet material placement platform 3-1 are clamped; then, the positioning driving mechanism drives the positioning plate 5-1 to move in the direction of the positioning strip 5-2. During this process, the positioning plate 5-1 contacts the side edges of the three sheets of sheet material, pushing the three sheets of sheet material to move in the direction of the positioning strip 5-2 until the other side of the three sheets of sheet material contacts the positioning strip 5-2, and the sheet material is moved in the X-axis direction based on the positioning strip 5-2. Or Y-axis direction positioning correction, wherein the positioning mechanism 5 can be set in two groups, the two groups of positioning mechanisms 5 are set at 90 degrees, so as to realize the positioning of the three sheets in the X-axis direction and the Y-axis direction; then, the welding drive mechanism drives the welding head 6-1 to move downward, and the two sides of the three sheets are composite welded, and finally the welding drive mechanism drives the welding head 6-1 to move upward. At this time, since the three sheets are clamped by the clamping drive mechanism, the welding head 6-1 will not lift the sheets during the upward movement, so that the welding head 6-1 is separated from the sheets; finally, the clamping drive mechanism drives the clamping part 4-1 to move upward, and the platform drive mechanism drives the sheet placement platform 3-1 to move, and the composite welded sheets are transported to the next station.
[0055] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A sheet metal positioning composite welding device, characterized in that: It includes a frame, a bracket arranged on the frame, a conveying mechanism for conveying sheet materials, a pressing mechanism for pressing the sheet materials, a positioning mechanism arranged on the conveying mechanism for positioning the sheet materials, and a composite welding mechanism for composite welding the positioned sheet materials; wherein, The conveying mechanism comprises a sheet material placement platform arranged on the frame for placing sheets and a platform driving mechanism for driving the sheet material placement platform to move on the frame; The clamping mechanism comprises a clamping member and a clamping driving mechanism arranged on the bracket for driving the clamping member to move vertically; The positioning mechanism comprises a positioning plate arranged on the sheet material placement platform, a positioning drive mechanism driving the positioning plate to move, and a positioning bar arranged at a relative position of the positioning plate, wherein the positioning drive mechanism is used to drive the positioning plate to move toward the positioning bar; The composite welding mechanism is divided into two groups, which are respectively located on both sides of the sheet material placement platform. Each group of the composite welding mechanism includes a welding head and a welding driving mechanism arranged on the bracket for driving the welding head to move vertically.
2. The plate positioning composite welding device according to claim 1, characterized in that: The positioning mechanisms are divided into two groups, and the two groups of positioning mechanisms are arranged at 90 degrees.
3. The plate positioning composite welding device according to claim 2, characterized in that: The positioning drive mechanism comprises a first support mounted on the sheet material placement platform and a positioning drive cylinder arranged on the first support, and a telescopic member of the positioning drive cylinder is connected to the positioning plate.
4. The plate positioning composite welding device according to claim 3 is characterized in that: The sheet material placement platform is provided with an avoidance groove at a position corresponding to the positioning plate.
5. The plate positioning composite welding device according to claim 4, characterized in that: The clamping drive mechanism is divided into two groups, which are respectively arranged on both sides of the sheet material placement platform. The clamping drive mechanism includes a second support installed on the frame and a clamping drive cylinder arranged on the second support; wherein, the telescopic part of one clamping drive cylinder is connected to one end of the clamping part, and the telescopic part of the other clamping drive cylinder is connected to the other end of the clamping part.
6. The plate positioning composite welding device according to claim 5, characterized in that: The clamping member comprises a clamping frame for clamping the sheet material and connecting rods arranged at both ends of the clamping frame; one end of the connecting rod is fixedly connected to the clamping frame, and the other end is connected to the telescopic member of the clamping drive cylinder; the mounting frame is rectangular.
7. The plate positioning composite welding device according to claim 6, characterized in that: The welding drive mechanism comprises a third support arranged on the frame and a welding drive cylinder arranged on the third support, and a telescopic member of the welding drive cylinder is connected to the welding head.
8. The plate positioning composite welding device according to claim 7, characterized in that: The sheet material positioning composite welding device also includes a quality detection mechanism arranged on the bracket for detecting the welding quality of the welding sheet material and a transverse driving mechanism for driving the quality detection mechanism to move along the sheet material welding position to the other end sheet material welding position on the bracket; wherein, The quality inspection mechanism includes a card reader for reading chip information, a detector for detecting the quality of composite welding, and a quality inspection drive mechanism for driving the card reader and the detector to move vertically downward; the quality inspection drive mechanism includes a quality inspection drive cylinder arranged on the horizontal drive mechanism; the card reader and the detector are connected to the telescopic part of the quality inspection drive cylinder; The transverse drive mechanism includes a transverse drive motor and a transmission mechanism for transmitting the power of the transverse drive motor; wherein the transmission mechanism includes a screw rod, a slider and a slide slot; the transverse drive motor is installed at one end of the slide slot, the slide slot is fixedly connected to the bracket, the screw rod is connected to the main shaft of the transverse drive motor and to the slider, the slider is arranged in the slide slot and slidably cooperates with the slide slot, and the slider is connected to the quality inspection drive cylinder through a fourth support.
9. The plate positioning composite welding device according to claim 8, characterized in that: A support member for supporting the sheet material placement platform is provided at the lower end of the sheet material placement platform, and a guide assembly for guiding the sheet material placement platform to move is provided between the support member and the frame, and the guide assembly includes two guide rails arranged in parallel on the frame and a sliding block arranged on the support member and matching with the two guide rails.
10. The plate positioning composite welding device according to claim 9, characterized in that: The platform driving mechanism includes a platform driving motor arranged at one end of the frame and a platform transmission mechanism for transmitting power of the platform driving motor to the support member, wherein the platform transmission mechanism includes an active driving wheel arranged on the frame and connected to the platform driving motor, a driven driving wheel arranged at the other end of the frame, and a transmission belt connected between the active driving wheel and the driven driving wheel; the support member is fixed to one side of the second transmission belt through a fixing component.
