A box filter system

By designing a box-type filtration system, the problem of large area and time-consuming installation and disassembly in the prior art under site restrictions is solved, and the effect of compact structure, convenient transportation and efficient solid-liquid separation is achieved.

CN111298491BActive Publication Date: 2025-03-07YUZHOU YUWEI FILTRATION EQUIP CO LTD
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Patent Information

Application Number
CN202010309072.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-19
Publication Date
2025-03-07
Estimated Expiration
2040-04-19

AI Technical Summary

Technical Problem

Under the site restrictions of underground, tunnels, offshore drilling platforms and other places, the existing filtration system is difficult to meet the production requirements and covers too much land, and is time-consuming and labor-intensive to install and dismantle.

Method used

A box filtering system is designed, including base, crusher bracket, filter cake crusher, liquid storage tank, unloading hopper, filter press, belt conveyor, pipeline connector, undercurrent observation window, lower box, drive motor, control valve, feed pump, undercurrent water tank sewage discharge pipeline, undercurrent water tank, spare liquid storage tank, drug-added pipeline assembly, stirring and sewage discharge pipeline, upper control cabinet, stirring push and pull observation window, digital scale observation window, mixing blade, safety protection chain, ladder, undercurrent water tank magnetic flip level gauge, pressing water tank magnetic flip level gauge, lower control cabinet, pressing water tank, pressing pipeline and pressing pump assembly, undercurrent water tank pipeline pump assembly, backup feed pump. The various components of the system achieve a compact overall layout and convenient loading and unloading through quick connectors and container structures.

Benefits of technology

It realizes the compact structure of the filtration system, complies with international container standards, is easy to load and unload and transport, covers a small area, adapts to scenarios with small site and frequent migration, and meets the needs of efficient solid-liquid separation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111298491B_ABST
Patent Text Reader

Abstract

A box-type filtration system belongs to the field of filtration, and includes a base, a crusher bracket, a filter cake crusher, a liquid storage tank, a discharge hopper, a filter press, a belt conveyor, an upper box body, a pipeline connector, an undercurrent observation window, a lower box body, a drive motor, a control valve, a feed pump, an undercurrent water tank sewage pipe, an undercurrent water tank, a spare liquid storage tank, a dosing pipe assembly, a stirring sewage pipe, an upper control cabinet, a stirring push-pull observation window, a digital scale observation window, a stirring blade, a safety protection chain, a ladder, an undercurrent water tank magnetic flap level gauge, a squeeze water tank magnetic flap level gauge, a lower control cabinet, a squeeze water tank, a squeeze pipe and a squeeze pump assembly, an undercurrent water tank pipe pump assembly, and a spare feed pump; it has the characteristics of compact structure, convenient transfer, and complete functions.
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Description

Technical Field

[0001] The invention belongs to the field of filtration, and in particular relates to a box-type filtration system. Background Art

[0002] The main equipment for solid-liquid separation and filtration is a filter press. Its working method is that a high-pressure pump pumps the mixed liquid (material) to be filtered into the filter chamber composed of filter plates through the feed port of the filter press. The liquid phase passes through the filter cloth covering the filter plate and flows out of the filter chamber. The solid phase is blocked by the filter cloth in the filter chamber to form a filter cake, and then the filter cake is unloaded to achieve solid-liquid separation. To complete solid-liquid separation and filtration is a systematic project, which is composed of multiple components. From the collection of materials, there are many links such as storage, stirring, high-pressure feed pump, filter press system, filtrate collection and treatment, filter cake collection and treatment, filter cloth cleaning, connection of various functional pipelines, power system, automatic control system, etc., and each link is an indispensable element. For materials with a high rate of difficulty, a stirring and adding device for filter aids should be added. With the enhancement of people's environmental awareness, solid-liquid separation is required in some temporary places or construction sites. It is impossible to place and fix the separated liquids and solids in order according to process requirements in a fixed place for reuse or further treatment. Such as piling sites of various construction sites; dredging of rivers and lakes; drilling construction sites; such separation and filtration sites are generally not restricted and can be carried out by dispersed vehicles. For sites such as underground, tunnels, and offshore drilling platforms, due to site limitations, stringent requirements are placed on the site occupancy of the solid-liquid separation system, that is, to meet production requirements while minimizing the system footprint. At the same time, these sites often require rapid installation and rapid disassembly and removal after work is completed. How to achieve these requirements is a problem currently facing the filtration field. Summary of the invention

[0003] In view of the problems that the existing filtering system equipment is scattered, and the transportation and installation are troublesome and laborious, the present invention proposes a box-type filtering system, which is characterized by comprising: a base, a crusher bracket, a filter cake crusher, a liquid storage tank, a discharge hopper, a filter press, a belt conveyor, an upper box body, a pipeline connector, an undercurrent observation window, a lower box body, a drive motor, a control valve, a feed pump, an undercurrent water tank sewage pipeline, an undercurrent water tank, a spare liquid storage tank, a dosing pipeline assembly, a stirring sewage pipeline, an upper control cabinet, a stirring push-pull observation window, a digital scale observation window, a stirring blade, a safety protection chain, a ladder, a magnetic flap liquid level gauge for the undercurrent water tank, a magnetic flap water level gauge for the squeeze water tank, a lower control cabinet, a squeeze water tank, a squeeze pipeline and a squeeze pump assembly, an undercurrent water tank pipeline pump assembly, a spare The feed pump is used; the base is arranged at the bottom of the lower box body and is fixedly connected to the lower box body; the pulverizer bracket is installed at one end of the lower box body and is fixedly connected to the lower box body; the filter cake pulverizer is installed on the pulverizer bracket and is fixedly connected to the pulverizer bracket, and its electrical control part is connected to the lower control cabinet; the liquid storage tank is installed in the lower layer of the lower box body and is fixedly connected to the lower box body, its inlet is connected to the external supply pump of the material to be filtered, and its outlet is connected to the feed pump; an ultrasonic liquid level meter is installed on it, and the ultrasonic liquid level meter is connected to the liquid storage tank and can display the liquid level in the liquid storage tank; the discharge hopper is installed at one end of the upper box body and is fixedly connected to the upper box body, its upper opening is connected to the discharge end of the belt conveyor, and the lower outlet is connected to the filter cake pulverizer. The filter press is installed in the upper box body, fixedly installed in the upper layer of the upper box body, located above the belt conveyor, and its feed port is connected to the feed pump through the feed pipe, and its liquid outlet is connected to the undercurrent water tank; the belt conveyor is installed in the lower layer of the upper box body, fixedly connected to the upper box body, and receives the filter residue discharged from the area below the filter plate of the filter press, and its discharge port is connected to the inlet of the discharge hopper; the upper box body is installed above the lower box body, docked with the lower box body and can be locked; the outer dimensions of the upper box body meet the outer dimension standards of international standard containers; a hoisting structure is installed above the upper box body; the pipeline connector is installed on the upper box body or the lower box body, and is located at the intersection of the upper box body and the lower box body. The pipe connector is a quick pipe connector, which can quickly connect the pipes connecting the upper box and the lower box; the undercurrent observation window is arranged on the connecting pipe from the liquid outlet of the filter press to the undercurrent water tank, which is transparent and can observe the water flow condition in the pipe; the lower box is arranged at the lower end of the upper box and the upper part of the base, which is a container-type structure, and its upper end is buckled with the upper box and has a quickly detachable locking device, and its lower side is fixedly connected with the base; the driving motor is a feed pump driving motor, which is installed in the lower box and fixedly connected to the lower box, the circuit is connected to the lower control cabinet, and the power output shaft is connected to the feed pump; the control valve is installed on the feed pipe and the undercurrent pipe, and can control the passing area of ​​the aforementioned pipe;The feed pump is installed in the lower box body and is fixedly connected to the lower box body. Its inlet is connected to the liquid storage tank through a pipe, and its outlet is connected to the feed port of the filter press through the feed pipe; the undercurrent water tank sewage pipe is installed at the lower part of the undercurrent water tank, is connected to the inside of the undercurrent water tank, and its outlet is connected to the liquid storage tank, and a valve is installed on the pipe; the undercurrent water tank is installed in the lower box body and is fixedly connected to the lower box body, the water inlet is connected to the undercurrent pipe, and the water outlet is connected to the resource utilization system; the spare liquid storage tank is installed in the lower box body and is fixedly connected to the lower box body, its inlet is connected to the external feed pump of the material to be filtered, and the outlet is connected to the spare feed pump; the spare liquid storage tank is arranged in parallel with the liquid storage tank; the dosing pipe assembly is installed in the lower box body, and one end is connected to the dosing tank , and the other end is connected to the liquid storage tank; the stirring and draining pipe is installed at the bottom of the liquid storage tank, communicated with the bottom of the inner cavity of the liquid storage tank, and the outlet is connected to the on-site sludge treatment system; the upper control cabinet is installed in the upper box body and is fixedly connected to the upper box body, including control components of all working electrical components installed in the upper box body and communication and interaction components with the lower control cabinet; the stirring push-pull observation window is arranged on the liquid storage tank, and the stirring state of the mixed liquid in the liquid storage tank can be observed after it is opened; the digital scale observation window is arranged on the liquid storage tank, which is transparent and marked with digital scales, which can display the liquid height or volume in the liquid storage tank; the stirring blade is installed in the liquid storage tank, and can stir the liquid in the liquid storage tank under the drive of the stirring drive device Stir; the safety protection chain is installed on the upper box body and is located at the edge of the upper box body corresponding to the ladder. It can be unfolded, hung or retracted, which can prevent the operator from falling from the ladder of the upper box body when operating from the ladder to the upper box body; the ladder is installed on the lower box body and connected to the lower box body; the ladder is a multi-layer lattice ladder; corresponding to the personnel entrance and exit set on the upper box body; the magnetic flap level gauge of the undercurrent water tank is installed on the undercurrent water tank, which can display the liquid level in the undercurrent water tank; the magnetic flap level gauge of the squeeze water tank is installed on the lower box body, which can display the liquid level in the squeeze water tank; the lower control cabinet is installed in the lower box body and is fixedly connected to the lower box body, including control elements of all electrical components installed in the lower box body and components connected to the upper The control element of the control cabinet is linked to the communication; the squeeze water box is installed in the lower box body, fixedly connected to the lower box body, and a water injection port is arranged on the upper part; the squeeze water box is connected to the squeeze pipe and the squeeze pump assembly; the squeeze pipe and the squeeze pump assembly are installed in the lower box body, fixedly connected to the lower box body, including a squeeze pump and a squeeze pipe, the squeeze pump is installed near the squeeze water box, the inlet of the squeeze pump is connected to the squeeze water box, and the outlet is connected to the squeeze water inlet of the filter press through the water inlet pipe of the squeeze pipe; the squeeze pipe includes an inlet pipe and a return pipe, one end of the inlet pipe is connected to the outlet of the squeeze pump, and the other end is connected to the squeeze water inlet of the filter press; one end of the return pipe is connected to the squeeze water outlet of the filter press, and the other end is connected to the squeeze water box;The undercurrent water pipeline pump assembly is installed on the connecting pipeline between the filter press and the undercurrent water tank, which can increase the water flow power in the pipeline, and its circuit is connected to the lower control cabinet; the standby feed pump is installed in the lower box body, fixedly connected to the lower box body, connected in parallel with the feed pump, and the circuit is connected to the lower control cabinet. ;

[0004] Furthermore, the base at the bottom of the lower box body is a base in the form of international standard container specifications that meets loading and transportation standards.

[0005] Furthermore, the outer dimensions of the lower box body are consistent with those of international standard containers.

[0006] Furthermore, the pipe connector is a quick clamp type pipe connector.

[0007] Furthermore, the pipe connector is a quick-insert pipe connector.

[0008] Furthermore, there are two driving motors.

[0009] Furthermore, there are two feed pumps, which are respectively connected to two liquid storage tanks and feed pipelines, one for working and the other for standby.

[0010] Furthermore, the filter cake crusher is characterized in that it includes machine legs, a shell, a rotating blade, a feed port, a counter-attack plate, a knife shaft, a fixed blade, a discharge port, and a driving device; the machine legs are mounted on the shell, fixedly connected to the shell, and the lower part is fixedly connected to the crusher bracket on the lower box of the box-type filter system; the shell is mounted on the machine legs and is a hollow cavity, surrounding the outside of the rotating blade, the fixed blade and the knife shaft; the rotating blade is mounted on the knife shaft and fixedly connected to the knife shaft; the feed port is arranged on the upper part of the shell, and there is an opening on the upper part, which can receive large pieces of filter cake entering from the outside; The impact plate is arranged inside the shell, made of hard and wear-resistant material, located on the shell and opposite to the rotation direction of the rotating blade; the knife shaft is installed on the shell, fixedly connected to the shell through a bearing, and can rotate on the shell under the drive of the driving device; the fixed blade is installed in the shell, and is located on the front side of the rotating blade of the shell in the rotation direction, and is fixedly connected to the shell; the discharge port is arranged at the lower part of the shell, which is a hollow cavity, connected to the inner cavity of the shell, and has an opening at the lower part; the driving device is installed at the end of the knife shaft, and its power output shaft is connected to the knife shaft, which can drive the knife shaft to rotate.

[0011] Furthermore, there are multiple rotating blades, which are evenly distributed along the blade axis.

[0012] Furthermore, the rotating blade has a plurality of blades which are evenly distributed along the circumference of the rotation center of the blade shaft.

[0013] Furthermore, the width of the fixed blade is smaller than the distance between the two movable blades.

[0014] Furthermore, there are multiple fixed blades located between the two rotating blades, and the number of the fixed blades matches the number of the rotating blades.

[0015] Furthermore, a filter screen is provided at the discharge port, and the aperture of the filter screen is less than or equal to the maximum particle size required to crush the filter cake.

[0016] Furthermore, the driving device is a motor acceleration / deceleration device or a hydraulic motor or a pneumatic motor.

[0017] Beneficial Effects

[0018] The beneficial effects of the present invention are that the filtration system can be installed centrally, the structure is compact, and the appearance meets the national container standards, which is convenient for loading and unloading and transportation of transportation tools. It occupies a small area, has complete functions, and can adapt to small sites and frequent migration scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention

[0020] 1. Base, 2. Crusher bracket, 3. Filter cake crusher, 4. Liquid storage tank, 5. Discharge hopper, 6. Filter press, 7. Belt conveyor, 8. Upper box, 9. Pipeline connector, 10. Undercurrent observation window, 11. Lower box, 12. Drive motor, 13. Control valve, 14. Feed pump, 15. Undercurrent water tank sewage pipe, 16. Undercurrent water tank, 17. Spare liquid storage tank, 18. Dosing pipe assembly, 19. Mixing sewage pipe.

[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.

[0022] 20. Upper control cabinet, 21. Stirring push-pull observation window, 22. Digital scale observation window, 23. Stirring blades.

[0023] Figure 3 Another cross-sectional structural diagram of the present invention is

[0024] 24. Safety protection chain, 25. Ladder, 26. Magnetic flap level gauge of undercurrent water tank, 27. Magnetic flap level gauge of squeeze water tank, 28. Lower control cabinet, 29. Squeeze water tank.

[0025] Figure 4 Another cross-sectional structural schematic diagram of the present invention is

[0026] 14. Feed pump, 30. Pressing pipeline and pressing pump assembly, 31. Undercurrent water tank pipeline pump assembly, 32. Spare feed pump.

[0027] Figure 5 It is the process flow chart of the present invention

[0028] Figure 6 This is the structural diagram of the filter cake crusher

[0029] 301. Machine legs, 302. Casing, 303. Rotating blade, 304. Feed inlet, 305. Impact plate, 306. Knife shaft, 307. Fixed blade, 308. Discharge outlet.

[0030] Figure 7 This is a cross-sectional diagram of the filter cake crusher.

[0031] 302. Housing, 303. Rotating blade, 307. Fixed blade, 309. Driving device. DETAILED DESCRIPTION

[0032] In order to further illustrate the technical solution of the present invention, the specific implementation mode of the present invention is described in conjunction with the accompanying drawings. Figure 6 , Figure 7 In this example, the capacity of the housing 302 of the filter cake crusher 3, as well as the number of rotating blades 303 and fixed blades 307 are set according to the amount of filter cake produced by the box-type filtration system; the structural form of the crusher commonly used in this industry is selected, and the housing 302 is welded with steel plates, and a bucket-shaped feed port 304 is set at the upper end of the housing 302, and a discharge port 308 is set at the lower end; in this example, the channel steel commonly used in this industry is selected and welded to form the machine leg 301, and the lower part of the machine leg 301 is provided with a bolt hole fixedly connected to the crusher bracket 2, and the machine leg 301 is fixedly connected to the crusher bracket 2 by bolts; in this example, six groups of rotating blades 303 are selected, each group has 3 blades, which are evenly distributed on the knife shaft 306 and fixedly connected to the knife shaft 306; 5 fixed blades 307 are selected 07, install the fixed blade 307 into the housing 302 and be located in front of the rotating blade 303, and be embedded between the two rotating blades 303. For example, the rotating blade 303 rotates clockwise, and the fixed blade 307 is arranged on the inner wall of the housing 302 on the right side of the rotating blade 303; the directional terms described in this article are all in terms of facing the view; in this example, the knife shaft commonly used in this industry is selected as the knife shaft 306, and the bearing transition is used to fix it with the housing 302; one end of the knife shaft 306 is connected to the driving device 309; in this example, the structure of a motor speed reducer is selected as the driving device 309, and the driving device 309 is installed at one end of the knife shaft 306, and the power output shaft is fixedly connected to the knife shaft 306; in this way, the implementation of the filter cake crusher 3 is completed.

[0033] like Figure 1-Figure 5In this example, a base that meets international container standards is selected as the base 1, which is convenient for loading and unloading and transportation. The base 1 is set at the bottom of the lower box 11 and is fixedly connected to the lower box 11; in this example, a steel plate welding cost industry-common equipment bracket is selected as the crusher bracket 2, and the crusher bracket 2 is installed at one end of the lower box 11 and is fixedly connected to the side of the lower box 11; the filter cake crusher 3 is installed on the crusher bracket 2 and is fixedly connected to the crusher bracket 2, and the electrical control part of the filter cake crusher 3 is connected to the lower control cabinet 28; in this example, according to Figure 5Two sets of liquid storage and pumping devices are set up, one set for use and the other set for standby to prevent temporary maintenance or damage; liquid storage tanks commonly used in the industry are selected as the liquid storage tank 4 and the standby liquid storage tank 17, and the first liquid storage tank 4 and the standby liquid storage tank 17 are installed in parallel on the lower layer of the lower box body 11, and are fixedly connected to the lower box body 11. The inlets of the liquid storage tank 4 and the standby liquid storage tank 17 are connected to the external supply pump for the material to be filtered, and the outlets are connected to the feed pump 14 and the standby feed pump respectively; ultrasonic liquid level meters commonly used in the industry are selected and installed on the liquid storage tank 4 and the standby liquid storage tank 17, which can display the liquid levels in the two tanks; in this example, thin steel plates are bent and welded into a cylindrical shape as the discharge hopper 5, and the discharge hopper 5 is installed at one end of the upper box body 8, and is fixedly connected to the upper box body 8 The upper opening of the discharge hopper 5 is connected with the discharge end of the belt conveyor 7, and the lower outlet is connected with the feed port of the filter cake crusher 3; in this example, a membrane plate and frame filter press commonly used in the industry is selected as the filter press 6, and the filter press 6 is installed in the upper box body 8, fixedly installed on the upper layer of the upper box body 8, located above the belt conveyor 7, and its feed port is connected with the feed pump 14 through a feed pipe, and its liquid outlet is connected with the undercurrent water tank 16 through a pipeline; in this example, a belt conveyor commonly used in the industry is selected as the belt conveyor 7, and the belt conveyor 7 is installed in the lower layer of the upper box body 8, fixedly connected with the upper box body 8, to receive the filter residue discharged in the area below the filter plate of the filter press 6, and its outlet is connected with the inlet of the discharge hopper 5, and on the belt conveyor A liquid receiving trough is arranged below 7, and the area of ​​the liquid receiving trough is greater than or equal to the vertical projection area of ​​the belt conveyor 7. A liquid outlet is arranged at the lower part of the liquid receiving trough, and the liquid outlet is connected to the inner cavity of the liquid storage tank 4 through a pipeline; in this example, a box body with a size that conforms to the international container size standard series is selected as the upper box body 8, and a universal clamping foot for containers is arranged at the lower part, and a lifting ring is arranged at the upper part; the upper box body 8 is installed above the lower box body 11, docked with the lower box body 11 and can be locked, that is, the clamping foot at the bottom of the upper box body 8 is clamped with the clamping seat at the top of the lower box body 11, and then locked with a locking pin; in this example, a clamp-type pipe connector commonly used in this industry is selected as the pipe connector 9, and the pipe connector 9 is installed in the same pipe leading to the lower box body 11 in the upper box body 8 The end portion is located between the upper box body 8 and the lower box body 11, and can quickly connect the pipelines with the same function in a sealed manner; for example, the undercurrent pipeline from the filter press 6 to the undercurrent water tank 1; in this example, a transparent observation window commonly used in the industry for installation on the pipeline is selected as the undercurrent observation window 10, and the undercurrent observation window 10 is set on the connecting pipeline from the liquid outlet of the filter press 6 to the undercurrent water tank 16, so that the water flow condition in the pipeline can be observed; in this example, a box body with a size matching the upper box body 8 and conforming to the international container size specification series is selected as the lower box body 11, and the lower box body 11 is set at the lower end of the upper box body 8, and on the upper part of the base 1, the upper end is buckled with the upper box body 8 and locked with a quickly detachable locking device, and the lower end is fixedly connected with the base 1;As needed, panels can be laid on the periphery of the upper box body 8 and the lower box body 11; a commercially available variable frequency motor commonly used in the industry is selected as the drive motor 12, and the drive motor 12 is the drive motor of the feed pump 16, which is installed in the lower box body 11 and fixedly connected to the lower box body 11, the circuit is connected to the lower control cabinet 28, and the power output shaft is connected to the feed pump 14; an electromagnetic control valve commonly used in the industry is selected as the control valve 13, and the control valve 13 is installed on the feed pipeline, the undercurrent pipeline, and the pressing pipeline, which can control the passing area and opening and closing of the aforementioned pipelines; a feed pump commonly used in the industry is selected as the feed pump 14 in this example, and the feed pump 14 is installed in the lower box body 11 and fixedly connected to the lower box body 11 The inlet is connected to the liquid storage tank 4 through a pipeline, and the outlet is connected to the feed port of the filter press 6 through a feed pipeline; in this example, a sewage pipe commonly used in the industry is selected as the undercurrent water tank sewage pipe 15, and the undercurrent water tank sewage pipe 15 is installed at the lower part of the undercurrent water tank 16, connected to the inside of the undercurrent water tank 16, and its outlet is connected to the liquid storage tank 4, and a valve is installed on the pipe; an undercurrent water tank commonly used in the industry is selected as the undercurrent water tank 16 of this example, and the undercurrent water tank 16 is installed in the lower box body 11, fixedly connected to the lower box body 11, the water inlet is connected to the undercurrent pipe, and the water outlet is connected to the resource utilization system, that is, discharged to the outside of this system for utilization; a dosing system commonly used in the industry is selected as the dosing pipe assembly 17, and the The dosing pipe assembly 17 is installed in the lower box body 11, and the outlet end is connected to the liquid storage tank 4 (or the spare liquid storage tank 14, the same throughout the text); in this example, the sewage pipe commonly used in this industry is selected as the stirring sewage pipe 19, and the stirring sewage pipe 19 is installed at the bottom of the liquid storage tank 4, connected to the bottom of the inner cavity of the liquid storage tank 4, and the outlet is connected to the on-site sludge treatment system, that is, it is excluded from this system and processed separately; in this example, the control system commonly used in the filtration system of this industry is selected, including all electrical control and hydraulic control systems, which are divided into an upper control cabinet 20 and a lower control cabinet 28 according to different equipment and control elements, and the upper control cabinet 20 is installed in the upper box body 8 and fixedly connected to the upper box body 8. The upper control cabinet 20 The control components of all working electrical components installed in the upper box 8 and the communication interaction components with the lower control cabinet are included; the lower control cabinet 28 is installed in the lower box 1 and fixedly connected to the lower box 11, and the lower control cabinet 28 includes the control components of all electrical components installed in the lower box 11 and the control components that communicate and interact with the upper control cabinet; the connection circuits of the upper control cabinet 20 and the lower control cabinet 28 are connected between the upper box 8 and the lower box 11 using aviation plugs and sockets; in this example, the push-pull liquid storage tank observation window commonly used in the industry is selected as the stirring push-pull observation window 21, and the stirring push-pull observation window 21 is set on the liquid storage tank 4. After being pulled open, the stirring state of the mixed liquid in the liquid storage tank 4 can be observed;A digital scale observation window commonly used in the industry is selected as the digital scale observation window 22, and the digital scale observation window 22 is set on the liquid storage tank 4. It is transparent and marked with digital scales, which can display the liquid height or volume in the liquid storage tank 4; a liquid agitator commonly used in the industry is selected as the stirring blade 23, and the stirring blade 23 is installed in the liquid storage tank 4. The liquid in the liquid storage tank 4 can be stirred under the drive of the stirring drive device; in this example, a flexible rope or chain is selected as the safety protection chain 24, and more than one is selected, and hanging devices are set at both ends, which can match the hanging part on the upper box body 8, and can be hung The safety protection chain 24 is installed on the upper box body 8 and is located at the edge of the opening of the upper box body 8 corresponding to the ladder 25. It can be unfolded, hung or folded, which can prevent the operator from falling from the ladder 25 of the upper box body 8 when operating from the ladder 25 to the upper box body 8; in this example, a ladder commonly used in the industry is selected as the ladder 25, and the ladder 25 is installed on the lower box body 11 and connected to the lower box body 11; the corresponding number of ladder layers is set according to the height of the box body, and corresponds to the personnel entrance and exit set on the upper box body 8; a magnetic flap level gauge commonly used in the industry is selected as the magnetic flap level gauge 26 of the undercurrent water tank and a squeeze water tank magnetic flap water level gauge 27, the undercurrent water tank magnetic flap liquid level gauge 26 is installed on the undercurrent water tank 16, which can display the liquid level in the undercurrent water tank 16; the squeeze water tank magnetic flap water level gauge 27 is installed on the squeeze water tank, which can display the liquid level in the squeeze water tank 29; a squeeze water tank commonly used in the industry is selected as the squeeze water tank 29, the squeeze water tank 29 is installed in the lower box body 11, and is fixedly connected to the lower box body 11, and a water injection port is provided on the upper part; a squeeze pipe and a squeeze pump assembly commonly used in the industry are selected as the squeeze pipe and squeeze pump assembly 30 of this example; the squeeze water tank 29 is connected to the squeeze water tank 29, and ... The squeezing pipeline and squeezing pump assembly 30 are connected; the squeezing pipeline and squeezing pump assembly are installed in the lower box 11 and fixedly connected to the lower box 11. The undercurrent water pipeline pump assembly commonly used in the industry is selected as the undercurrent water pipeline pump assembly 31. The undercurrent water pipeline pump assembly 31 is installed on the connecting pipeline between the filter press 6 and the undercurrent water tank 16, which can increase the water flow power in the pipeline. Its circuit is connected to the lower control cabinet 28; the standby feed pump 32 is installed in the lower box 11, fixedly connected to the lower box 11, connected in parallel with the feed pump 14, and the circuit is connected to the lower control cabinet 28, so that the implementation of the present invention is completed. ;

[0034] When in use, the lower box body 11 and various equipment installed on the lower box body 11 are loaded, unloaded and transported as a whole, and the upper box body 8 and various equipment installed on the upper box body 8 are loaded, unloaded and transported as a whole. After arriving at the destination, the upper box body 8 is stacked on the lower box body 11 and locked. The upper control cabinet 20 and the lower control cabinet 28 are connected by an aviation plug. The pipes with the same function that need to be connected between the upper box body 8 and the lower box body 11 are connected by a pipe connector 9. The material to be filtered is collected and pumped into the liquid storage tank 4, the power of the upper control cabinet 20 and the lower control cabinet 28 is turned on, the stirring blade 23 is started, and the feeding pump 14 is started. The material is sent to the filter press 6 for filtration, and the filtered liquid enters the undercurrent water tank 16 for utilization or discharge. The filter cake falls on the belt conveyor 13 and is sent to the discharge hopper 5, and then enters the filter cake crusher 3 for crushing. After crushing, it is reasonably utilized. After one filtration is completed, it is squeezed by the pressing system; when it is necessary to move to another location, cut off the power supply, remove the pipeline connector 9, unplug the aviation plug, and use the lifting equipment to lift the upper box body 8 for separate transportation, while the lower box body 11 is loaded and transported separately using lifting equipment or a forklift. In this way, the complete filtering system can be quickly put in place, work quickly, and be quickly transferred, and it occupies a small area and is convenient for loading and unloading.

Claims

1. A box-type filtration system, characterized in that: Including base, crusher bracket, filter cake crusher, liquid storage tank, discharge hopper, filter press, belt conveyor, upper box, pipe connector, undercurrent observation window, lower box, drive motor, control valve, feed pump, undercurrent water tank sewage pipe, undercurrent water tank, spare liquid storage tank, dosing pipe assembly, stirring sewage pipe, upper control cabinet, stirring push-pull observation window, digital scale observation window, stirring blade, safety protection chain, ladder, undercurrent water tank magnetic flap level gauge, squeeze water tank magnetic flap level gauge, lower control cabinet, squeeze water tank, The squeezing pipeline and squeezing pump assembly, the undercurrent water tank pipeline pump assembly, and the spare feed pump; the base is arranged at the bottom of the lower box body and is fixedly connected to the lower box body; the crusher bracket is installed at one end of the lower box body and is fixedly connected to the lower box body; the filter cake crusher is installed on the crusher bracket and is fixedly connected to the crusher bracket, and its electrical control part is connected to the lower control cabinet; the liquid storage tank is installed in the lower layer of the lower box body and is fixedly connected to the lower box body, and its inlet is connected to the external filter material supply pump, and the outlet is connected to the feed pump; An ultrasonic level meter is installed on it, which is connected to the liquid storage tank and can display the liquid level in the liquid storage tank; the discharge hopper is installed at one end of the upper box body and is fixedly connected to the upper box body, its upper opening is connected to the discharge end of the belt conveyor, and the lower outlet is connected to the feed port of the filter cake crusher; the filter press is installed in the upper box body and fixedly installed on the upper layer of the upper box body, located above the belt conveyor, its feed port is connected to the feed pump through a feed pipe, and its liquid outlet is connected to the undercurrent water tank; the belt conveyor is installed on the lower layer of the upper box body and is fixedly connected to the upper box body to receive the filter residue discharged in the area below the filter plate of the filter press, and its discharge port is connected to the inlet of the discharge hopper and is below the belt conveyor A liquid receiving trough is provided, the area of ​​which is greater than or equal to the vertical projection area of ​​the belt conveyor, and a liquid outlet is provided at the lower part of the liquid receiving trough, which is connected to the inner cavity of the liquid storage tank through a pipeline; the upper box body is installed above the lower box body, docked with the lower box body and can be locked; the outer dimensions of the upper box body conform to the outer dimension standards of international standard containers; a lifting structure is installed above the upper box body; the pipe connector is installed on the upper box body or the lower box body, and is located at the junction of the upper box body and the lower box body; the pipe connector is a quick pipe connector, which can quickly dock the pipe connecting the upper box body with the lower box body; the undercurrent observation window is provided on the connecting pipe from the liquid outlet of the filter press to the undercurrent water tank, and is transparent shape, and the water flow condition in the pipeline can be observed; the lower box body is arranged at the lower end of the upper box body, and the upper part of the base is a container-type structure, the upper end of which is buckled with the upper box body and has a quickly removable locking device, and the bottom is fixedly connected to the base; the driving motor is a feed pump driving motor, which is installed in the lower box body and fixedly connected to the lower box body, the circuit is connected to the lower control cabinet, and the power output shaft is connected to the feed pump; the control valve is installed in the feed pipeline and the undercurrent pipeline, and can control the passing area of ​​the aforementioned pipeline; the feed pump is installed in the lower box body and fixedly connected to the lower box body, its inlet is connected to the liquid storage tank through a pipeline, and the outlet is connected to the feed port of the filter press through the feed pipeline; the sewage pipeline of the undercurrent water tank is installed It is installed at the lower part of the undercurrent water tank, connected with the inside of the undercurrent water tank, and its outlet is connected with the liquid storage tank, and a valve is installed on the pipeline; the undercurrent water tank is installed in the lower box body, fixedly connected with the lower box body, the water inlet is connected with the undercurrent pipeline, and the water outlet is connected with the resource utilization system; the spare liquid storage tank is installed in the lower box body, fixedly connected with the lower box body, its inlet is connected with the external feed pump of the material to be filtered, and the outlet is connected with the spare feed pump; the spare liquid storage tank is arranged in parallel with the liquid storage tank; the dosing pipeline assembly is installed in the lower box body, one end is connected with the dosing tank, and the other end is connected with the liquid storage tank; the stirring sewage pipeline is installed at the bottom of the liquid storage tank, connected with the bottom of the inner cavity of the liquid storage tank, and the outlet is connected with the on-site sludge treatment system;The upper control cabinet is installed in the upper box body and is fixedly connected to the upper box body, including control components of all working electrical components installed in the upper box body and communication and interaction components with the lower control cabinet; the stirring push-pull observation window is arranged on the liquid storage tank, and the stirring state of the mixed liquid in the liquid storage tank can be observed after it is pulled open; the digital scale observation window is arranged on the liquid storage tank, which is transparent and marked with digital scales, which can display the liquid height or volume in the liquid storage tank; the stirring blade is installed in the liquid storage tank, and the liquid in the liquid storage tank can be stirred under the drive of the stirring drive device; the safety protection chain is installed on the upper box body and is located corresponding to the ladder The edge position of the upper box body can be unfolded, hung or folded, which can prevent the operator from falling from the ladder of the upper box body when operating from the ladder to the upper box body; the ladder is installed on the lower box body and connected to the lower box body; the ladder is a multi-layer lattice ladder; corresponding to the personnel entrance and exit set on the upper box body; the magnetic flap level gauge of the undercurrent water tank is installed on the undercurrent water tank, which can display the liquid level in the undercurrent water tank; the magnetic flap level gauge of the squeeze water tank is installed on the lower box body, which can display the liquid level in the squeeze water tank; the lower control cabinet is installed in the lower box body and fixedly connected to the lower box body, including control components and all electrical components installed in the lower box body A control element that is linked to the upper control cabinet in communication; the squeeze water box is installed in the lower box body, fixedly connected to the lower box body, and a water injection port is provided on the upper part; the squeeze water box is connected to the squeeze pipe and the squeeze pump assembly; the squeeze pipe and the squeeze pump assembly are installed in the lower box body, fixedly connected to the lower box body, and include a squeeze pump and a squeeze pipe, the squeeze pump is installed near the squeeze water box, and its inlet is connected to the squeeze water box, and its outlet is connected to the squeeze water inlet of the filter press through the water inlet pipe of the squeeze pipe; the squeeze pipe includes a water inlet pipe and a water return pipe, one end of the water inlet pipe is connected to the squeeze pump outlet, and the other end is connected to the squeeze water inlet of the filter press; the One end of the return water pipe is connected to the squeezing outlet of the filter press, and the other end is connected to the squeezing water tank; the undercurrent water pipeline pump assembly is installed on the connecting pipe between the filter press and the undercurrent water tank, which can increase the water flow power in the pipeline, and its circuit is connected to the lower control cabinet; the standby feed pump is installed in the lower box body, fixedly connected to the lower box body, connected in parallel with the feed pump, and the circuit is connected to the lower control cabinet; the base at the bottom of the lower box body is a base in the form of international standard container specifications that meets the loading and transportation standards; the outer dimensions of the lower box body are consistent with the outer dimensions of the international standard container, and match the upper box body; the pipeline connector is a quick clamp type pipeline connector. ; 2. A box-type filtration system according to claim 1, characterized in that: The pipe connector is a quick-insert pipe connector.

3. A box-type filtration system according to claim 1, characterized in that: There are two feed pumps, which are respectively connected to two liquid storage tanks and feed pipelines, one for working and the other for standby.

Citation Information

Patent Citations

  • Box-type filtering system

    CN212119136U