Chain conveyor

By designing a chain transporter for artificial board production lines, the problems of high manufacturing and maintenance costs of traditional equipment are solved, and the equipment structure is simplified and the cost is reduced, while ensuring the normal operation of the equipment.

CN111422631BActive Publication Date: 2025-02-28SHANGHAI WOOD-BASED PANEL MASCH CO LTD
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Patent Information

Application Number
CN202010203305.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-20
Publication Date
2025-02-28
Estimated Expiration
2040-03-20

AI Technical Summary

Technical Problem

The conveying artificial board stations in traditional artificial board production lines use hydraulic lifting tables and forklift roller tables with roller tables, resulting in high manufacturing and maintenance costs of the equipment.

Method used

A chain transport machine is designed to stack and convey the finished plates through the chain conveying unit on the frame, stacking is achieved using the working elevation difference, and the chain is protected by the elastic inclined plate mechanism to avoid impact of the finished plate.

Benefits of technology

The chain transport machine simplifies the equipment structure, reduces hydraulic systems and electromechanical systems, reduces the manufacturing and maintenance costs of the equipment, and ensures the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111422631B_ABST
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Abstract

The present invention discloses a chain conveyor, comprising: a frame, wherein the frame is divided into at least a stacking area and a fork-out area along the length direction; in the stacking area, finished boards are stacked by natural drop; a plurality of chain conveying units are arranged on the frame at intervals along the width direction of the frame, the chain in each chain conveying unit circulates from the stacking area to the fork-out area, and all chain conveying units convey the finished boards stacked in the stacking area to the fork-out area, and the stacked finished boards conveyed to the fork-out area are forked out by a forklift. The present invention combines the stacking and moving functions of the original hydraulic lifting platform with roller platform and the forklift roller platform, and realizes the stacking of finished product stacks through the working elevation difference between the stacking area and the conveying roller equipment of the present invention, and at the same time changes the roller transportation to chain transportation, and through the elastic inclined plate mechanism, the finished boards will not hit the chain when entering the stacking area, ensuring the normal movement of the equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of artificial board equipment, and in particular to a chain conveyor used in an artificial board production line. Background Art

[0002] The conveying station of artificial boards in traditional artificial board production lines is generally composed of two devices, one is a hydraulic lifting platform with a roller table, and the other is a forklift roller table. The finished boards are stacked by lifting and lowering the hydraulic lifting platform, and the station of the finished board pile is moved by the roller table on the hydraulic lifting platform and the forklift roller table. Finally, the finished board stack is taken away by a forklift.

[0003] In traditional wood-based panel production lines, the wood-based panel conveying stations use hydraulic lifting platforms with roller tables and forklift roller tables, which makes the manufacturing and maintenance costs of the equipment relatively high. Summary of the invention

[0004] The technical problem to be solved by the present invention is that a chain conveyor is provided to address the problem that the hydraulic lifting platform with roller platform and forklift roller platform are used in the traditional artificial board production line to transport artificial board stations, which makes the manufacturing cost and maintenance cost of the equipment relatively high. The chain conveyor combines the stacking and moving functions of the original two devices, realizes the stacking of finished boards through the working elevation difference between the equipment, and changes the roller transport to chain transport. A baffle device with a spring is used to prevent the finished board from hitting the chain when entering the station, thereby ensuring the normal operation of the equipment.

[0005] The technical problem to be solved by the present invention can be achieved by the following technical solutions:

[0006] A chain conveyor, comprising:

[0007] A rack, wherein the rack is divided into at least a stacking area and a forking area along the length direction; in the stacking area, the finished boards are stacked by natural drop;

[0008] A plurality of chain conveyor units are arranged on the frame at intervals along the width direction of the frame, and the chain in each chain conveyor unit circulates from the stacking area to the fork-off area. All chain conveyor units convey the finished boards stacked in the stacking area to the fork-off area, and the stacked finished boards conveyed to the fork-off area are forked and sent out by a forklift.

[0009] In a preferred embodiment of the present invention, a motor reduction unit for synchronously driving a plurality of chain conveying units to move is disposed at one end of the frame in the length direction.

[0010] In a preferred embodiment of the present invention, the driving shaft in the motor reduction unit is fixedly connected to the driving sprockets in all the chain conveying units; the reversing tensioning sprockets in all the chain conveying units are axially arranged on the other end of the frame in the length direction.

[0011] In a preferred embodiment of the present invention, an introduction stopper bar assembly is disposed on both sides of the stacking area of ​​the frame parallel to the running direction of the chain, and the upper ends of the introduction stopper bars in all the introduction stopper bar assemblies are inclined outwards.

[0012] In a preferred embodiment of the present invention, a forklift slot for allowing a forklift arm to extend into the forklift slot is provided between the chains of adjacent chain conveying units in the fork separation zone.

[0013] In a preferred embodiment of the present invention, a first sensing device for sensing the first finished board entering the stacking area is arranged on the rack in the stacking area.

[0014] In a preferred embodiment of the present invention, a second sensing device for detecting the stacking height of the finished boards in the stacking area is provided on the side of the frame in the stacking area.

[0015] In a preferred embodiment of the present invention, a flat plate mechanism is provided on one side of the chain in each chain conveying unit in the middle of the stacking area, and a flat plate mechanism is also provided on the inner side of the chain in the chain conveying unit on the side where the stacking area enters the board, and the upper surface of the flat plate in the flat plate mechanism is slightly lower than the surface of the chain.

[0016] In a preferred embodiment of the present invention, each tablet mechanism further includes a tablet bracket, the bottom of the tablet bracket is fixed on the frame, and the tablet is fixed on the top of the tablet bracket.

[0017] In a preferred embodiment of the present invention, an elastic inclined plate mechanism is provided on the other side of the chain in each chain conveying unit in the middle of the stacking area, and an elastic inclined plate mechanism is also provided on the inner side of the chain in the chain conveying unit on the side of the stacking area away from the board feeding side; when not subject to external force, at least a portion of the upper surface of the inclined plate in the elastic inclined plate mechanism is slightly higher than the surface of the chain, so as to protect the chain from the impact when the first finished board falls into the stacking area.

[0018] In a preferred embodiment of the present invention, the elastic inclined plate mechanism includes a first inclined plate bracket, a second inclined plate bracket, an inclined plate, a spring and a spring bolt, the first inclined plate bracket is located between the chain and the second inclined plate bracket, the end of the inclined plate away from the chain to be protected is hinged on the second inclined plate bracket, the spring bolt is put on the spring, passes through the through hole on the spring base plate on the first inclined plate bracket, and is tightened with a nut, the upper end of the spring acts on the bolt head of the spring bolt, and the lower end of the spring acts on the spring base plate, and the spring drives the spring bolt to float up and down; the bolt head of the spring bolt supports the inclined plate under the action of the spring.

[0019] In a preferred embodiment of the present invention, the upper surface between the action point between the inclined plate and the bolt head of the spring bolt and the end of the inclined plate close to the chain to be protected is a plane, which is higher than the surface of the chain to be protected, and the upper surface between the action point between the inclined plate and the bolt head of the spring bolt and the end of the inclined plate away from the chain to be protected is a downward inclined surface.

[0020] In a preferred embodiment of the present invention, a buffer pad is further provided on the first inclined plate bracket, and when the inclined plate is pressed downward by an external force, the buffer pad forms a buffer support for the end of the inclined plate close to the chain to be protected.

[0021] Due to the adoption of the above technical solution, the present invention integrates the stacking and moving functions of the original hydraulic lifting platform with roller platform and the forklift roller platform, and realizes the stacking of finished product stacks through the working elevation difference between the stacking area and the conveying roller equipment of the present invention. At the same time, the roller transportation is changed to chain transportation, and the elastic inclined plate mechanism is used to prevent the finished plate from hitting the chain when entering the stacking area, thereby ensuring the normal movement of the equipment.

[0022] Compared with the traditional production line that uses a hydraulic lifting platform with a roller table and a forklift roller table to meet the work needs of the work station, the chain conveyor of the present invention only requires a simple device. While ensuring complete functional replacement, it reduces the hydraulic system and part of the electromechanical system, greatly reducing the manufacturing cost and maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view of the chain conveyor of the present invention.

[0024] Figure 2 It is a top view of the chain conveyor of the present invention.

[0025] Figure 3 It is a schematic cross-sectional structure diagram of the stacking area of ​​the chain conveyor of the present invention. DETAILED DESCRIPTION

[0026] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] See also Figures 1 to 3 The chain conveyor shown in the figure includes a frame 100, and the entire frame 100 is divided into at least a stacking area 110 and a fork-off area 120 along the length direction. The stacking area 110 and the fork-off area 120 can be directly connected, or an isolation area 130 can be set in the middle, which is set according to needs.

[0028] In the stacking area 110, the finished panels 200 are stacked in the stacking area 110 by virtue of the natural drop of the rollers 300 in the production line.

[0029] In order to convey the stacked finished boards in the stacking area 110 to the forking area 120, a plurality of chain conveying units 400 are arranged on the frame 100 at intervals along the width direction of the frame 100. Each chain conveying unit at least includes a driving sprocket 410, a chain 420 and a reversing tensioning sprocket 430. Of course, the reversing tensioning sprocket 430 can be divided into a reversing sprocket and a tensioning sprocket. In addition, other intermediate sprockets can be used to support the chain 420 as needed.

[0030] All the driving sprockets 410 are arranged at the end of the stacking area 110, that is, the end position of one end in the length direction of the frame 100, and all the reversing tensioning sprockets 430 are arranged at the end of the fork separation area 120, that is, the end position of the other end in the length direction of the frame 100. All the chains 420 are wrapped around the corresponding driving sprockets 410 and the reversing tensioning sprockets 430, so that the chains 420 in each chain conveying unit can circulate between the stacking area 110 and the fork separation area 120 by relying on the rotation of the driving sprockets 410 and the reversing tensioning sprockets 430, and all the chain conveying units 400 convey the finished boards stacked in the stacking area 110 to the fork separation area 120, and the stacked finished boards 200 conveyed to the fork separation area 120 are forked and sent out by a forklift.

[0031] In order to enable the stacked finished panels 200 conveyed to the forklift area 120 to be forked out by a forklift, a forklift arm that allows a forklift to extend into a forklift slot 121 is provided between the chains 420 of the adjacent chain conveying units 400 in the forklift area 120. The position of the forklift slot 121 is lower than that of the chain 420, so that the forklift arm can fork into the forklift slot 121 to fork up the stacked finished panels 200 in the forklift area 120.

[0032] All chain conveying units are synchronously driven by a motor reducer unit 440. The motor reducer unit 440 is installed at the end of the stacking area 110, that is, the end position of one end in the length direction of the frame 100. The drive shaft 441 in the motor reducer unit 440 is fixedly connected to the driving sprockets 410 in all chain conveying units, so that when the motor reducer unit 440 is working, the drive shaft 441 rotates, driving each driving sprocket 410 to rotate. All the reversing tensioning sprockets 430 configured at the end of the fork separation area 120 are each axially arranged on the frame 100.

[0033] In order to prevent the first finished board 200 from colliding with the chain 420 of the stacking area 110 when falling into the stacking area 110, the present invention provides an elastic inclined plate mechanism 500 on one side of the chain 420 in each chain conveying unit 400 in the middle of the stacking area 110, and an elastic inclined plate mechanism 500 is also provided on the inner side of the chain 420 in the chain conveying unit 400 on the side of the stacking area 110 away from the board feeding side.

[0034] The elastic inclined plate mechanism 500 includes a first inclined plate bracket 510, a second inclined plate bracket 520, an inclined plate 530, a spring 540 and a spring bolt 550. The first inclined plate bracket 510 is located between the chain 420 and the second inclined plate bracket 520. The end 532 of the inclined plate 530 away from the chain 420 to be protected is hinged on the second inclined plate bracket 520. After the spring bolt 550 is sleeved with the spring 540, it passes through the through hole 511a on the spring base plate 511 on the first inclined plate bracket 510 and is tightened with a nut 551. The upper end of the spring 540 acts on the bolt head 552 of the spring bolt 550, and the lower end of the spring 540 acts on the spring base plate 511. The spring 540 drives the spring bolt 550 to float up and down; the bolt head 552 of the spring bolt 550 supports the inclined plate 530 under the action of the spring 540.

[0035] The upper surface 534 between the action point 533 between the inclined plate 530 and the bolt head 552 of the spring bolt 550 and the end 531 of the inclined plate 530 close to the chain 420 to be protected is a plane, which is higher than the surface of the chain 420 to be protected. The upper surface 535 between the action point 533 between the inclined plate 530 and the bolt head 552 of the spring bolt 550 and the end 532 of the inclined plate 530 away from the chain 420 to be protected is a downward inclined surface.

[0036] A buffer pad 512 is also provided on the first inclined plate bracket 510. When the inclined plate 530 is pressed downward by an external force, the buffer pad 512 forms a buffer support for the end 531 of the inclined plate 530 close to the chain 420 to be protected.

[0037] In addition, a flat plate mechanism 600 is provided on the other side of the chain 420 in each chain conveyor unit 400 in the middle of the stacking area 110. For the chain conveyor unit 400 in the middle position, the flat plate mechanism 600 and the elastic inclined plate mechanism 500 are respectively provided on both sides of the movement direction of the chain 420. A flat plate mechanism 600 is also provided on the inner side of the chain 420 in the chain conveyor unit 400 on the side where the stacking area 110 enters the board.

[0038] Each plate mechanism 600 further includes a plate support 610 and a plate 620, wherein the bottom of the plate support 610 is fixed to the frame 100, and the plate 620 is fixed to the top of the plate support 610. The upper surface of the plate 620 in each plate mechanism 600 is slightly lower than the surface of the chain 420, so as to facilitate the conveyance of the stacked finished plates 200.

[0039] In addition, in order to smoothly introduce the finished boards into the stacking area 110, an introduction bar assembly 700 is disposed on both sides of the stacking area 110 of the rack 100 parallel to the running direction of the chain 420, and the upper ends of the introduction bars 710 in all the introduction bar assemblies 700 are tilted outwards. In this way, the finished boards 200 can be introduced into the stacking area 110 for stacking by natural drop.

[0040] In addition, in order to sense whether the first finished board 200 is introduced into the stacking area 110, a first sensing device 800 is configured on the rack 100 of the stacking area 110 to sense the first finished board 200 entering the stacking area 110. The first sensing device 800 is a photoelectric switch. The sensing signal of the first sensing device 800 can be used to control the motor reducer unit 440 and the counting device. In addition, a second sensing device 900 is provided on the side of the rack 100 of the stacking area 110 to detect the stacking height of the finished boards in the stacking area 110. The second sensing device 900 is a photoelectric switch, which is used to detect the height of the stacking, and then control the working state of the motor reducer unit 440.

Claims

1. A chain conveyor, characterized in that: include: A rack, wherein the rack is divided into at least a stacking area and a forking area along the length direction; in the stacking area, the finished boards are stacked by natural drop; A plurality of chain conveyor units are arranged on the frame at intervals along the width direction of the frame, the chain in each chain conveyor unit circulates from the stacking area to the fork-off area, all the chain conveyor units convey the finished boards stacked in the stacking area to the fork-off area, and the stacked finished boards conveyed to the fork-off area are forked and sent out by a forklift; An elastic inclined plate mechanism is provided on the other side of the chain in each chain conveying unit in the middle of the stacking area, and an elastic inclined plate mechanism is also provided on the inner side of the chain in the chain conveying unit on the side of the stacking area away from the board feeding side; when not subject to external force, at least a part of the upper surface of the inclined plate in the elastic inclined plate mechanism is slightly higher than the surface of the chain, so as to protect the chain from the impact when the first finished board falls into the stacking area; The elastic inclined plate mechanism includes a first inclined plate bracket, a second inclined plate bracket, an inclined plate, a spring and a spring bolt. The first inclined plate bracket is located between the chain and the second inclined plate bracket. The end of the inclined plate away from the chain to be protected is hinged on the second inclined plate bracket. After the spring bolt is put on the spring, it passes through the through hole on the spring base plate on the first inclined plate bracket and is tightened with a nut. The upper end of the spring acts on the bolt head of the spring bolt, and the lower end of the spring acts on the spring base plate. The spring drives the spring to float up and down; the bolt head of the spring bolt supports the inclined plate under the action of the spring.

2. A chain conveyor according to claim 1, characterized in that: A motor reduction unit for synchronously driving a plurality of chain conveying units to move is arranged at one end of the frame in the length direction.

3. A chain conveyor as claimed in claim 2, characterized in that: The driving shaft in the motor reduction unit is fixedly connected to the driving sprockets in all the chain conveying units; the reversing tensioning sprockets in all the chain conveying units are axially arranged on the other end of the frame in the length direction.

4. A chain conveyor according to claim 1, characterized in that: An introduction stop bar assembly is disposed on both sides of the stacking area of ​​the frame parallel to the running direction of the chain, and the upper ends of the introduction stop bars in all the introduction stop bar assemblies are inclined outwards.

5. A chain conveyor as claimed in claim 1, characterized in that: A forklift slot for allowing a forklift arm to extend into the slot is provided between the chains of adjacent chain conveying units in the fork separation zone.

6. A chain conveyor according to claim 1, characterized in that: A first sensing device for sensing the first finished board entering the stacking area is arranged on the rack in the stacking area.

7. A chain conveyor according to claim 1, characterized in that: A second sensing device for detecting the stacking height of the finished boards in the stacking area is arranged on the side of the frame in the stacking area.

8. A chain conveyor according to any one of claims 1 to 7, characterized in that: A flat plate mechanism is arranged on one side of the chain in each chain conveying unit in the middle of the stacking area, and a flat plate mechanism is also arranged on the inner side of the chain in the chain conveying unit on the side where the stacking area enters the board. The upper surface of the flat plate in the flat plate mechanism is slightly lower than the surface of the chain.

9. A chain conveyor according to claim 8, characterized in that: Each tablet mechanism further includes a tablet support, the bottom of the tablet support is fixed on the frame, and the tablet is fixed on the top of the tablet support.

10. A chain conveyor according to claim 9, characterized in that: The upper surface between the action point between the inclined plate and the bolt head of the spring bolt and the end of the inclined plate close to the chain to be protected is a plane, which is higher than the surface of the chain to be protected. The upper surface between the action point between the inclined plate and the bolt head of the spring bolt and the end of the inclined plate away from the chain to be protected is a downward inclined surface.

11. A chain conveyor according to claim 10, characterized in that: A buffer pad is also arranged on the first inclined plate bracket. When the inclined plate is pressed downward by an external force, the buffer pad forms a buffer support for the end of the inclined plate close to the chain to be protected.

Citation Information

Patent Citations

  • Lateral chained conveying mechanism

    CN105291202A

  • A pile up neatly transport unit for sheet

    CN208361397U