Roller

By designing a tapered structure and a removable wear-resistant flange on the roller, the uneven pressure and wear problems of traditional roller rolling wheels are solved, uniform rolling and flexible weight adjustment are achieved, and repair costs and resistance are reduced.

CN111530612BActive Publication Date: 2025-01-03QINGDAO DIKAI AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202010508557.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-06
Publication Date
2025-01-03
Estimated Expiration
2040-06-06

AI Technical Summary

Technical Problem

The traditional cylindrical and integral roller wheels have uneven rolling pressure when rotating, with large slewing resistance, difficult to repair after wear and high cost, and cannot adjust the weight to meet the rolling needs of different materials.

Method used

A grinding wheel including a wheel body, a sheath and a wear-resistant flange are designed. By setting an inner ring flange and an outer ring flange on the periphery of the shaft sleeve, and a tapered structure and a counterweight insertion shaft are provided on the sheath. Ensure that the rollers are in contact evenly on the milling pan and the weight can be adjusted to suit different material needs.

Benefits of technology

The uniform rolling pressure is achieved, the rotation resistance is reduced, the roller rolling repair process is simplified, the cost is reduced, and the flexibility and adaptability of the roller rolling wheel is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111530612B_ABST
    Figure CN111530612B_ABST
Patent Text Reader

Abstract

The present invention relates to a roller, comprising a wheel body, a sleeve and a wear-resistant flange, wherein the sleeve is detachably mounted on one side of the wheel body, and the wear-resistant flange is detachably mounted on the other side, wherein the wheel body comprises a sleeve, an inner ring flange and an outer ring flange, wherein an inner ring flange is welded to the periphery near both ends of the sleeve, an outer ring flange is welded to the inner end face of each inner ring flange, and a shroud is mounted between the two outer ring flanges, wherein the shroud is coaxially arranged with the sleeve and surrounds the periphery of the sleeve, and a rib plate is mounted between the shroud and the sleeve. The advantages of the present invention are as follows: the shape and structure of the roller are improved as a whole, and the integrity of the structure is improved by adding an inner ring flange and an outer ring flange to the periphery of the sleeve, and a counterweight plug shaft is mounted on the inner ring flange, so that the overall center of mass of the wheel body is always located on the central axis, thereby overcoming the problems of uneven rolling force and large rotational resistance of the wheel body, as well as difficulty in repair after wear and high cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a rolling wheel and belongs to the technical field of wheel rolling machines. Background Art

[0002] Wheel mill is a kind of engineering machinery, which is mainly used for crushing and mixing various medium-hard and soft materials.

[0003] At present, the grinding wheels of traditional wheel rollers on the market are mostly cylindrical and integral structures. When the cylindrical grinding wheel rotates on the circular grinding disc, only the inner edge of the grinding wheel is in contact with the grinding disc, resulting in uneven grinding pressure and large rotation resistance of the grinding wheel, and rapid wear of the inner side of the grinding wheel. In addition, the integral grinding wheel is difficult to repair after wear and the cost is high. Moreover, the weight of the integral grinding wheel is fixed and cannot be adjusted, and cannot meet the needs of grinding materials of different types and properties. Summary of the invention

[0004] In order to overcome the defects of the prior art, the present invention provides a roller to solve the problems mentioned in the above background technology that the traditional cylindrical, integral roller only contacts the roller disc with its inner edge when rotating, the roller pressure is uneven, the roller rotation resistance is large, the roller is difficult to repair after wear and the cost is high, and the roller weight cannot be adjusted. The technical solution of the present invention is:

[0005] A grinding wheel comprises a wheel body, a sleeve and a wear-resistant flange, wherein the sleeve is detachably mounted on one side of the wheel body, and the wear-resistant flange is detachably mounted on the other side, the wheel body comprises a sleeve, an inner ring flange and an outer ring flange, an inner ring flange is welded to the periphery near both ends of the sleeve, an outer ring flange is welded to the inner end face of each inner ring flange, a surrounding plate is installed between the two outer ring flanges, the surrounding plate is coaxially arranged with the sleeve, surrounding the periphery of the sleeve, and a rib plate is installed between the surrounding plate and the sleeve.

[0006] The outer side surface of the sheath is conically arranged, one end of the sheath forms a first opening end, and the other end is provided with a reduced diameter convex edge, a second opening end is formed at the reduced diameter convex edge, the diameter of the second opening end is smaller than the diameter of the first opening end, and the corners of the sheath are arc-shaped surfaces with smooth transitions.

[0007] A first step groove is formed between the outer ring flange and the inner ring flange on one side of the sleeve, and the reduced diameter convex edge is placed in the first step groove; a second step groove is formed between the outer ring flange and the inner ring flange on the other side of the sleeve, and the wear-resistant flange is installed in the second step groove; the enclosure is located inside the sleeve and is surrounded by the sleeve.

[0008] The inner ring flange is provided with an insertion shaft hole for installing a counterweight insertion shaft. There are several counterweight insertion shafts arranged along the circumferential direction of the inner ring flange. All the counterweight insertion shafts make the center of mass of the wheel body start on the central axis, and a cover is installed on the counterweight insertion shaft close to one end of the wear-resistant flange.

[0009] A recessed groove for mounting a bearing cover is also provided in the middle of the inner ring flange.

[0010] The inner ring flange is also provided with a lifting threaded hole.

[0011] A plurality of pressure strips are installed between the sealing cover and the protective sleeve, all the pressure strips are arranged in a radial shape as a whole, and a counterweight insertion shaft is installed between two adjacent pressure strips.

[0012] The advantages of the present invention are: the shape and structure of the rolling wheel are improved as a whole, the integrity of the structure is improved by adding an inner ring flange and an outer ring flange on the periphery of the sleeve, and a counterweight plug shaft is installed on the inner ring flange so that the overall center of mass of the wheel body is always located on the central axis, thereby overcoming the problems of uneven rolling pressure and large rotational resistance of the wheel body, as well as difficulty in repairing after wear and high cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the main structure of the present invention.

[0014] Figure 2 yes Figure 1 AA section view.

[0015] Figure 3 It is a sectional view of the wheel body structure of the present invention.

[0016] Figure 4 It is a cross-sectional view of the sheath structure of the present invention. DETAILED DESCRIPTION

[0017] The present invention will be further described below in conjunction with specific embodiments, and the advantages and features of the present invention will become clearer as the description proceeds. However, these embodiments are exemplary only and do not constitute any limitation to the scope of the present invention. It should be understood by those skilled in the art that the details and forms of the technical solution of the present invention may be modified or replaced without departing from the spirit and scope of the present invention, but these modifications and replacements all fall within the scope of protection of the present invention.

[0018] See also Figures 1 to 4 The present invention relates to a grinding wheel, comprising a wheel body 1, a sleeve 2 and a wear-resistant flange 3. The sleeve 2 is detachably installed on one side of the wheel body 1, and the wear-resistant flange 3 is detachably installed on the other side. The wheel body 1 comprises a sleeve 6, an inner ring flange 7 and an outer ring flange 8. An inner ring flange 7 is welded to the periphery near both ends of the sleeve 6, and an outer ring flange 8 is welded to the inner end face of each inner ring flange 7. A shroud 9 is installed between the two outer ring flanges 8. The shroud 9 is coaxially arranged with the sleeve 6 and surrounds the periphery of the sleeve 6. A rib plate 10 is installed between the shroud 9 and the sleeve 6.

[0019] The outer side surface of the sheath is conical, one end of the sheath 2 forms a first opening end 14, and the other end is provided with a reduced diameter flange 12, a second opening end 13 is formed at the reduced diameter flange 12, the diameter of the second opening end is smaller than the diameter of the first opening end 14, and the corners of the sheath are arc-shaped surfaces with smooth transitions.

[0020] A first step groove is formed between the outer ring flange 8 and the inner ring flange 7 on one side of the sleeve, and the reduced diameter flange 12 is inserted into the first step groove; a second step groove is formed between the outer ring flange 8 and the inner ring flange 7 on the other side of the sleeve, and the wear-resistant flange 3 is installed in the second step groove; the enclosure 9 is located inside the sleeve 2 and is surrounded by the sleeve 2.

[0021] The inner ring flange 7 is provided with an insertion shaft hole for installing the counterweight insertion shaft 4. There are several counterweight insertion shafts 4 arranged along the circumferential direction of the inner ring flange 7. All the counterweight insertion shafts make the center of mass of the wheel body start on the central axis, and a cover 5 is installed on the counterweight insertion shaft 4 close to one end of the wear-resistant flange 3.

[0022] The middle of the inner ring flange 7 is also provided with a sink for installing the bearing cover, and several pressure strips are installed between the cover 5 and the sleeve 2. All the pressure strips are arranged radially as a whole, and a counterweight plug shaft 4 is installed between two adjacent pressure strips. A lifting threaded hole is also opened on the inner ring flange 7 to facilitate lifting and transportation.

[0023] The working principle of the present invention is: by providing a protective sleeve, an inner ring flange and an outer ring flange and other structures, the shape of the rolling wheel is set to a conical structure, so that when the rolling wheel rotates on the circular rolling disc, the inner and outer edges of the rolling wheel are in contact with the rolling disc, so that the rolling pressure of the rolling wheel is uniform, and the weight of the rolling wheel can be changed by changing the number of counterweight plug-in shafts, so as to adapt to the rolling requirements of materials of different types and different properties.

Claims

1. A grinding wheel, characterized in that: The invention comprises a wheel body, a sleeve and a wear-resistant flange, wherein the sleeve is detachably installed on one side of the wheel body, and the wear-resistant flange is detachably installed on the other side, the wheel body comprises a shaft sleeve, an inner ring flange and an outer ring flange, an inner ring flange is respectively welded to the periphery close to the two ends of the shaft sleeve, an outer ring flange is welded to the inner end face of each inner ring flange, an enclosure plate is installed between the two outer ring flanges, the enclosure plate is coaxially arranged with the shaft sleeve, surrounding the periphery of the shaft sleeve, and a rib plate is installed between the enclosure plate and the shaft sleeve; the outer side surface of the sleeve is conically arranged, one end of the sleeve forms a first opening end, and the other end is provided with a reduced diameter convex edge, a second opening end is formed at the reduced diameter convex edge, the diameter of the second opening end is smaller than the diameter of the first opening end, and the corner of the sleeve is a smoothly transitioned arc surface; a flange is formed between the outer ring flange on one side of the shaft sleeve and the inner ring flange A first step groove, in which the reduced diameter convex edge is inserted; a second step groove is formed between the outer ring flange and the inner ring flange on the other side of the sleeve, in which the wear-resistant flange is installed; the enclosure is located inside the sleeve and is surrounded by the sleeve; a shaft hole for installing a counterweight shaft is provided on the inner ring flange, and there are several counterweight shafts arranged along the circumferential direction of the inner ring flange. All the counterweight shafts make the center of mass of the wheel body initially located on the central axis, and a cover is installed on the counterweight shaft close to one end of the wear-resistant flange; a recess for installing a bearing cover is also provided in the middle of the inner ring flange; a lifting threaded hole is also opened on the inner ring flange; several pressure strips are installed between the cover and the sleeve, and all the pressure strips are arranged radially as a whole, and a counterweight shaft is installed between two adjacent pressure strips.