A suspension ceiling system installation component, a suspension ceiling system and an installation process thereof

Abstract

The present invention discloses an installation component of a suspended ceiling system, a ceiling system and an installation process thereof. The installation component of the suspended ceiling system comprises a decorative panel and a mounting structure; the mounting structure has a receiving area, and the decorative panel is mounted in the receiving area; wherein the mounting structure comprises a mounting frame having the receiving area, and a hanging structure; the hanging structure is combined with the mounting frame, so that the installation process and the disassembly process of the mounting structure are more convenient, which is not only convenient for later maintenance and replacement, but also the independent installation component has better stability and is not prone to falling or scattering, thereby improving the stability and safety of the entire ceiling system.

Description

Technical Field

[0001] The present invention relates to the technical field of building decoration, and in particular to an installation component of a suspended ceiling system, a ceiling system and an installation process thereof. Background Art

[0002] The ceiling system is an indispensable building structure in building decoration projects. Usually, the ceiling system has functions such as thermal insulation, heat insulation, sound insulation, and decoration to make up for the defects of the building itself. It not only increases the sense of layering of the space, but also is an important structure for shielding electrical, ventilation and air-conditioning, communication, and fire protection spaces.

[0003] The existing ceiling system usually has large-volume main keels and secondary keels crisscrossed to form an integrated ceiling frame, which is then installed in conjunction with the ceiling decorative panels to form an overall ceiling system. In the installation process, various connectors are needed to connect the main and secondary keels, which has many parts and the entire installation process requires long-term high-altitude operations. Not only is the installation task arduous and the installation progress slow, but the operation is also dangerous. At the same time, when wiring, some wires are placed directly on the ceiling decorative panels and keel frames, which are prone to messy entanglement. When local aging occurs inside or equipment is damaged, since the keel frame is an integrated ceiling frame, it is not easy to repair and the maintenance cost is high. Summary of the invention

[0004] In order to solve the above problems in the prior art, an installation component of a suspended ceiling system, a suspended ceiling system and an installation process thereof are proposed.

[0005] According to a first aspect of the present invention, there is provided a mounting assembly for a suspended ceiling system, comprising a decorative panel and a mounting structure;

[0006] The mounting structure has a receiving area, and the decorative panel is mounted in the receiving area;

[0007] Wherein, the mounting structure comprises a mounting frame having the accommodation area, and a hoisting structure;

[0008] The hoisting structure is fixedly connected to the installation frame.

[0009] Wherein, the hoisting structure includes an elongated connecting piece;

[0010] One end of the connecting piece is fixedly connected to the frame body of the installation frame, and the other end of the connecting piece is fixedly connected to the floor slab.

[0011] Wherein, the connecting member includes a plurality of steel wire ropes, and the plurality of steel wire ropes are distributed along the circumference of the installation frame.

[0012] Wherein, the installation frame includes a first frame edge, a second frame edge, a third frame edge and a fourth frame edge;

[0013] The first frame edge, the second frame edge, the third frame edge and the fourth frame edge are connected in sequence to form the installation frame;

[0014] The bottom of the first frame side and the third frame side are respectively provided with a first bending portion and a third bending portion extending toward the accommodation area, and / or the bottom of the second frame side and the fourth frame side are respectively provided with a second bending portion and a fourth bending portion extending toward the accommodation area;

[0015] The first bending portion and the third bending portion, and / or the second bending portion and the fourth bending portion, and the first frame edge, the second frame edge, the third frame edge and the fourth frame edge together form the accommodating area;

[0016] When the decorative plate is installed in the accommodating area, the first surface of the decorative plate is in contact and connected with the first bending portion and the third bending portion, and / or the second bending portion and the fourth bending portion.

[0017] Wherein, the first frame side is arranged at 90° with the first bending portion, and the third frame side is arranged at 90° with the third bending portion; and / or,

[0018] The second frame side and the second bending portion are arranged at 90 degrees, and the fourth frame side and the fourth bending portion are arranged at 90 degrees.

[0019] Wherein, the first surface of the decorative plate, and / or the second surface of the decorative plate opposite to the first surface, is provided as a decorative layer.

[0020] According to a second aspect of the present invention, there is provided a suspended ceiling system, comprising a plurality of the above-mentioned installation components, wherein the plurality of the above-mentioned installation components are arranged side by side along a first direction, and / or the plurality of the above-mentioned installation components are arranged side by side along a second direction, wherein the first direction and the second direction are perpendicular to each other and are in the same horizontal plane;

[0021] The suspended ceiling system also includes multiple groups of keel assemblies, which are arranged at intervals along a first direction, and / or multiple groups of keel assemblies are arranged at intervals along a second direction. The keel assemblies correspond one-to-one to the installation assemblies, and the installation assemblies are installed on the floor slab through the keel assemblies.

[0022] Wherein, the keel assembly includes a plurality of keel structures, and the plurality of keel structures are distributed along the circumference of the installation frame. The steel wire ropes of the installation assembly of the suspended ceiling system are connected to the keel structures, and the steel wire ropes correspond to the keel structures one by one.

[0023] Wherein, the keel structure comprises a keel body and a fixing member detachably connected to the keel body;

[0024] The steel wire rope is adjustably connected to the keel body via the fixing piece.

[0025] According to a third aspect of the present invention, a process for installing a suspended ceiling system is provided, which is used to install the suspended ceiling system. The process for installing the suspended ceiling system comprises the following steps:

[0026] a. Determine the installation position of each set of keel components and determine the spacing distance between adjacent keel components;

[0027] b. Determine the installation position of the plurality of keel structures in each group of the keel assembly, and fix each of the keel structures to the floor;

[0028] c. Determine the connection positions of multiple steel wire ropes and the installation frame, match the steel wire ropes to the keel structure one by one and fix them together through fixing parts; wherein, the relative position of the installation frame and the floor slab is adjusted by adjusting the length of the steel wire rope, and / or the relative angle between the installation frame and the floor slab is adjusted.

[0029] The installation components, ceiling system and installation process of the suspended ceiling system in the present invention can achieve the following beneficial effects: the hanging structure is combined with the installation frame, so that the installation process and disassembly process of the installation structure are more convenient, which is not only convenient for later maintenance and replacement, but also the independent installation components have better stability and are not prone to falling or scattering, thereby improving the stability and safety of the entire ceiling system. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the present invention and are used together with the description to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. For those of ordinary skill in the art, other drawings can be obtained from these drawings without paying creative work.

[0031] Figure 1 is a schematic diagram of the structure of the installation components of the suspended ceiling system shown in one embodiment of the present application;

[0032] Figure 2 is a structural schematic diagram of an installation frame shown in another embodiment of the present application;

[0033] Figure 3 It is a structural schematic diagram of a ceiling system shown in another embodiment of the present application. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other arbitrarily without conflict.

[0035] The present application provides an installation component for a suspended ceiling system, including a decorative panel and a mounting structure, wherein the mounting structure has a receiving area, and the decorative panel is installed in the receiving area, wherein the mounting structure includes a mounting frame having a receiving area, and a hanging structure, and the hanging structure is fixedly connected to the mounting frame. The installation component for the suspended ceiling system provided by the present application is formed by combining the decorative panel and the mounting structure to form the installation component for the suspended ceiling system, and an overall ceiling system is divided into a plurality of independent installation components, which is convenient for on-site installation and improves the efficiency of on-site installation. Since the installation components are prefabricated in the factory, the operation procedures of on-site construction are reduced and the construction period is shortened.

[0036] The following describes in detail the installation components of the suspended ceiling system, the suspended ceiling system and the installation process thereof in conjunction with the accompanying drawings.

[0037] In an exemplary embodiment, Figure 1 , Figure 2 As shown, a mounting assembly 1 of a suspended ceiling system includes a decorative panel 11 and a mounting structure 12, wherein the mounting structure 12 has a receiving area 1211, and the decorative panel 11 is mounted in the receiving area 1211, wherein the decorative panel 11 may be a Luban universal panel, a gypsum panel or an aluminum gusset panel, etc., wherein the Luban universal panel, as a preferred material for the decorative panel 11, has rich decorative effects, realizes personalized design, can replace other materials such as wood, effectively protects natural resources, facilitates factory production, does not require painting at the construction site, does not generate construction waste and harmful substances, and can be installed and moved in immediately.

[0038] In this embodiment, if Figure 1-3As shown, the mounting structure 12 includes a mounting frame 121 having a receiving area 1211, and a hoisting structure 122, and the hoisting structure 122 is fixedly connected to the mounting frame 121. Among them, the hoisting structure 122 includes an elongated connecting member, one end of which is fixedly connected to the frame body of the mounting frame 121, and the other end of the connecting member is fixedly connected to the floor 2, and the other end of the connecting member can be fixedly connected to the floor 2 through a keel assembly 3 (detailed description of the embodiment described later). The connecting member includes a plurality of steel wire ropes 1221, and the plurality of steel wire ropes 1221 are distributed along the circumference of the mounting frame 121. There is no specific limitation on the distribution mode of the plurality of steel wire ropes 1221 in the process of circumferential distribution along the mounting frame 121, as long as the mounting frame 121 can be ensured to always remain horizontal and stable. For example, the installation frame 121 is a square frame, and a steel wire rope 1221 can be set on the border of each side of the installation frame 121; or two steel wire ropes 1221 can be set on each border of a group of two opposite sides of the installation frame 121, while no steel wire rope 1221 is set on the border of the other group of two opposite sides.

[0039] It should be noted that the number of the above-mentioned steel wire ropes 1221 is only for illustrative purposes and does not constitute a limitation to the present application. The steel wire ropes 1221 may be four, six or more, and the number of steel wire ropes 1221 is designed according to actual construction needs.

[0040] In this embodiment, if Figure 1-3 As shown, the installation frame 121 includes a first frame edge 1212, a second frame edge 1213, a third frame edge 1214 and a fourth frame edge 1215, which are connected in sequence to form the installation frame 121. Figure 2 The first frame edge 1212 and the third frame edge 1214 are based on the orientation shown in the figure, and the bottom of the first frame edge 1212 and the third frame edge 1214 are respectively provided with a first bending portion 12121 and a third bending portion 12141 extending toward the accommodating area 1211, wherein the first frame edge 1212 and the first bending portion 12121 are arranged at 90°, and the third frame edge 1214 and the third bending portion 12141 are arranged at 90°, so that the first surface of the decorative panel 11 is completely fitted with the first bending portion 12121 and the third bending portion 12141. The first bending portion 12121 and the first frame edge 1212, the third bending portion 12141 and the third frame edge 1214 together form an accommodating area 1211. When the decorative panel 11 is installed in the accommodating area 1211, the first surface of the decorative panel 11 is in contact and connected with the first bending portion 12121 and the third bending portion 12141, and the second surface of the decorative panel 11 is opposite to the floor 2. The installation frame 121 is prefabricated in the factory, which reduces the steps on the construction site and effectively shortens the construction period.

[0041] In another exemplary embodiment, Figure 1-3As shown, the bottom of the first frame edge 1212 and the third frame edge 1214 are respectively provided with a first bending portion 12121 and a third bending portion 12141 extending toward the accommodating area 1211, and the bottom of the second frame edge 1213 and the fourth frame edge 1215 are respectively provided with a second bending portion 12131 and a fourth bending portion 12151 extending toward the accommodating area 1211, wherein the first frame edge 1212 is arranged at 90° to the first bending portion 12121, the third frame edge 1214 is arranged at 90° to the third bending portion 12141, the second frame edge 1213 is arranged at 90° to the second bending portion 12131, and the fourth frame edge 1215 is arranged at 90° to the fourth bending portion 12151, so that the first surface of the decorative panel 11 is completely fitted with the first bending portion 12121, the second bending portion 12131, the third bending portion 12141, and the fourth bending portion 12151. The first bending portion 12121 and the third bending portion 12141, the second bending portion 12131 and the fourth bending portion 12151, and the first frame edge 1212, the second frame edge 1213, the third frame edge 1214 and the fourth frame edge 1215 together form an accommodating area 1211. When the decorative panel 11 is installed in the accommodating area 1211, the first surface of the decorative panel 11 is in contact and connected with the first bending portion 12121 and the third bending portion 12141, the second bending portion 12131 and the fourth bending portion 12151, and the second surface of the decorative panel 11 is opposite to the floor 2. The installation frame 121 is prefabricated in the factory, which reduces the steps on the construction site and the construction period. The installation frame 121 is installed in matching manner with the decorative panel 11. When the installation components in the suspended ceiling system are aged and damaged, they can be replaced and repaired separately without damaging other structures of the suspended ceiling system.

[0042] In this embodiment, if Figure 1 As shown, the first surface of the decorative plate 11 can be provided as a decorative layer (not shown in the figure), or the second surface of the decorative plate 11 opposite to the first surface is provided as a decorative layer, or both the first surface and the second surface of the decorative plate 11 are provided with decorative layers, wherein the first surface is the side facing the bottom surface, and the second surface is the side facing the floor 2. The decorative layer can be a decorative pattern and / or character, and the decorative layer can enhance the aesthetics of the ceiling system, improve the user experience, and improve the market competitiveness of the product.

[0043] The present invention also provides a suspended ceiling system, such as Figure 3 As shown, it includes a plurality of mounting components 1, and the plurality of mounting components 1 are arranged along a first direction or a second direction (refer to Figure 3 The suspended ceiling system also includes a plurality of keel components 3, and the plurality of keel components 3 are arranged in parallel along the first direction or the second direction (refer to Figure 3As shown, the first direction is the X-axis direction, and the second direction is the Y-axis direction) are arranged at intervals, the keel components 3 correspond to the installation components 1 one by one, and the installation components 1 are installed on the floor 2 through the keel components 3.

[0044] In another exemplary embodiment, Figure 3 As shown, a plurality of mounting components 1 are respectively arranged along a first direction (refer to Figure 3 X-axis direction shown) and the second direction (refer to Figure 3 The first direction and the second direction are perpendicular to each other and are in the same horizontal plane. The suspended ceiling system also includes a plurality of groups of keel assemblies 3, the plurality of groups of keel assemblies 3 are spaced apart along the first direction, and the plurality of groups of keel assemblies 3 are spaced apart along the second direction. The keel assemblies 3 correspond to the installation assemblies 1 one by one, and the installation assemblies 1 are installed on the floor 2 through the keel assemblies 3. Among them, the installation assembly 1 can be prefabricated and installed in the factory, transported to the construction site for direct assembly, and matched with the keel assembly 3 to form an overall suspended ceiling system. The installation method is simple, the installation time is reduced, and height operations are avoided to a certain extent, thereby ensuring the safety of the operators and shortening the construction period.

[0045] In this embodiment, if Figure 1 , Figure 3 As shown, the keel assembly 3 includes a plurality of keel structures 31, and the plurality of keel structures 31 are distributed along the circumference of the installation frame 121. The steel wire rope 1221 of the installation assembly 1 of the suspended ceiling system is connected to the keel structure 31, and the steel wire rope 1221 corresponds to the keel structure 31 one by one. Among them, the keel structure 31 includes a keel body 311 and a fixing member 312 detachably connected to the keel body 311, and the steel wire rope 1221 is adjustably connected to the keel body 311 through the fixing member 312. Among them, the keel body 311 is a molded card-type keel, and the keel body 311 is fixed to the floor 2 through an expansion bolt 3111. The fixing member 312 is a steel wire clamp, and the steel wire rope 1221 is fixed to the keel body 311 through the steel wire clamp. When the steel wire rope 1221 is damaged, the detachable steel wire clamp is replaced in a targeted manner, and the installation assembly 1 is a separate individual, and any damage can be replaced in a targeted manner, saving maintenance costs. Compared with the existing overall ceiling system formed by crisscrossing primary and secondary keels, the ceiling system in the present application is more convenient to replace and maintain, which solves the manpower and material costs, effectively avoids damage to some components, and the problem of high maintenance costs caused by overall replacement of the ceiling system.

[0046] The present invention also provides an installation process for a suspended ceiling system. Figure 1-3 As shown, it is used to install the suspended ceiling system. The installation process of the suspended ceiling system includes the following steps:

[0047] a. Determine the installation position of each keel assembly 3 and determine the spacing distance between adjacent keel assemblies 3;

[0048] b. Determine the installation position of the plurality of keel structures 31 in each keel assembly 3, and fix each keel structure 31 to the floor 2; wherein the keel body 311 in the keel structure 31 is fixedly connected to the floor 2 by expansion bolts 3111;

[0049] c. Determine the connection positions of multiple steel wire ropes 1221 and the installation frame 121, and make the steel wire ropes 1221 correspond to the keel structure 31 one by one and fix them through the fixing parts 312; wherein, the relative position of the installation frame 121 and the floor 2 is adjusted by adjusting the length of the steel wire ropes 1221, and / or the relative angle between the installation frame 121 and the floor 2 is adjusted, and the specific design is based on the actual construction needs.

[0050] The contents described above may be implemented individually or in combination in various ways, and these variations are all within the protection scope of the present invention.

[0051] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that an article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such article or device. In the absence of more restrictions, the elements defined by the sentence "includes..." do not exclude the existence of other identical elements in the article or device including the elements.

[0052] The above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the present invention. The present invention is described in detail with reference to the preferred embodiments. It should be understood by those skilled in the art that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, and should be included in the scope of the claims of the present invention.

Claims

1. A suspended ceiling system, characterized in that: The suspended ceiling system includes a plurality of installation components, wherein the plurality of installation components are arranged side by side along a first direction, and the plurality of installation components are arranged side by side along a second direction, wherein the first direction and the second direction are perpendicular to each other and are in the same horizontal plane; The suspended ceiling system further includes a plurality of groups of keel assemblies, wherein the plurality of groups of keel assemblies are arranged at intervals along a first direction, and the plurality of groups of keel assemblies are arranged at intervals along a second direction, wherein the keel assemblies correspond to the installation assemblies one by one, and the installation assemblies are installed on the floor slab through the keel assemblies; A plurality of the mounting assemblies each include a decorative plate and a mounting structure; The mounting structure has a receiving area, and the decorative panel is mounted in the receiving area; Wherein, the mounting structure comprises a mounting frame having the accommodation area, and a hoisting structure; The hoisting structure includes a steel wire rope, one end of which is fixedly connected to the frame of the installation frame, and the other end of which is fixedly connected to the floor slab through the keel assembly; the keel assembly includes a plurality of keel structures, which are distributed along the circumference of the installation frame, and the steel wire rope of the installation assembly of the suspended ceiling system is connected to the keel structure, and the steel wire rope corresponds to the keel structure one by one; The keel structure comprises a keel body and a steel wire clamp detachably connected to the keel body; the steel wire rope is adjustably connected to the keel body through the steel wire clamp; the steel wire rope is fixed to the keel body through the steel wire clamp, and when the steel wire rope is damaged, the detachable steel wire clamp can be replaced in a targeted manner; The keel body is fixed to the floor slab by bolts; The installation frame includes a first frame edge, a second frame edge, a third frame edge and a fourth frame edge; The first frame edge, the second frame edge, the third frame edge and the fourth frame edge are connected in sequence to form the installation frame; The bottom of the first frame side and the third frame side are respectively provided with a first bending portion and a third bending portion extending toward the accommodation area, and the bottom of the second frame side and the fourth frame side are respectively provided with a second bending portion and a fourth bending portion extending toward the accommodation area; The first bending portion and the third bending portion, the second bending portion and the fourth bending portion, and the first frame edge, the second frame edge, the third frame edge and the fourth frame edge together form the accommodating area; When the decorative plate is installed in the accommodating area, the first surface of the decorative plate is in contact and connected with the first bending portion and the third bending portion, and the second bending portion and the fourth bending portion; The first frame edge is arranged at 90° with the first bending portion, and the third frame edge is arranged at 90° with the third bending portion; The second frame edge is arranged at 90° with the second bending portion, and the fourth frame edge is arranged at 90° with the fourth bending portion; The first surface of the decorative plate is completely in contact with the first bending portion, the second bending portion, the third bending portion and the fourth bending portion, the second surface of the decorative plate is opposite to the floor slab, and the installation frame is matched with the decorative plate and installed; Wherein, the decorative plate is in contact with and connected to the mounting structure, and the mounting assembly is prefabricated in a factory; The installation process of the suspended ceiling system includes the following steps: a. Determine the installation position of each set of keel components and determine the spacing distance between adjacent keel components; b. Determine the installation position of the plurality of keel structures in each group of the keel assembly, and fix each of the keel structures to the floor; c. Determine the connection positions of multiple steel wire ropes and the installation frame, match the steel wire ropes to the keel structure one by one and fix them together through steel wire clips; wherein, by adjusting the length of the steel wire ropes, the relative position of the installation frame and the floor slab can be adjusted, and the relative angle between the installation frame and the floor slab can be adjusted.

2. The suspended ceiling system according to claim 1, characterized in that: The hanging structure also includes an elongated connecting piece.

3. The suspended ceiling system according to claim 1, characterized in that: There are multiple steel wire ropes, and the multiple steel wire ropes are distributed along the circumference of the installation frame.

4. The suspended ceiling system according to claim 1, characterized in that: The first surface of the decorative plate, and / or the second surface of the decorative plate opposite to the first surface, is provided as a decorative layer.

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