An automatic corner processing equipment

Abstract

The invention discloses an automated corner wrapping processing device, which relates to the technical field of corner wrapping processing equipment, and solves the common corner wrapping processing procedure of manually applying glue or sticking adhesive tape on the inner side of the plastic corner wrap, but this kind of manual gluing process not only has a slow processing flow but also has a high processing cost, and is therefore not convenient for large-scale corner wrapping gluing processing. The key points of the technical solution are that it includes a corner wrapping positioning seat and a first linear drive mechanism, the first linear drive mechanism includes a first fixed end and a first movable end, and a heating head assembly is provided on the first movable end; a first opening is provided on the corner wrapping positioning seat for the heating head assembly to pass through, so that the adhesive tape and the plastic corner wrap are hot-melted and then cooled into one, so as to quickly fix the adhesive tape on the plastic corner wrap, so that the subsequent installation process of the corner wrap on the tile can be simple and convenient to operate, and a good yield rate can be achieved after processing.

Description

Technical Field

[0001] The invention relates to the technical field of corner wrapping processing equipment, and in particular to automated corner wrapping processing equipment. Background Art

[0002] With the progress of society and the improvement of people's living standards, people have higher and higher requirements for decoration in life. Ceramic tiles are an indispensable item for decoration because of their advantages such as easy cleaning and low manufacturing cost. Therefore, ceramic tiles play an irreplaceable and important role in decoration. However, due to the brittleness of ceramic tiles, the four right angles of ceramic tiles are easily damaged during transportation and storage.

[0003] In the prior art, glue is usually applied to the inner side of the plastic corner wrap manually, or adhesive tape (i.e., double-sided tape) is affixed, and then the plastic corner wrap is adhered to the four corners of the tile to prevent the tile from being damaged during transportation. However, this manual gluing process not only has a slow processing flow, but also has a high processing cost, and is therefore not convenient for large-scale corner wrap gluing processing. Summary of the invention

[0004] The purpose of the present invention is to provide an automated corner wrapping processing equipment, which has the function of hot-melting the adhesive tape and the plastic corner wrap and then cooling them into one, so as to quickly fix the adhesive tape on the plastic corner wrap, which can make the subsequent installation process of the corner wrap on the tile simple and convenient to operate, and has the advantage of a good yield rate after processing.

[0005] The above technical purpose of the present invention is achieved through the following technical solutions: an automated corner wrapping processing equipment, comprising a corner wrapping positioning seat for clamping and positioning the plastic corner wrapping, a first linear drive mechanism, and a heating head assembly that can hot-melt the adhesive tape to the plastic corner wrapping, the corner wrapping positioning seat being provided with a first opening through which the heating head assembly can pass, the first linear drive mechanism comprising a first fixed end that is stationary relative to the corner wrapping positioning seat, and a first movable end that can move closer to or away from the first opening, and the heating head assembly is arranged on the first movable end.

[0006] By adopting the above technical scheme, utilizing the hot-melt plasticity of the adhesive tape and the plastic corner wrap, and through the heating effect of the heating head assembly, the adhesive tape and the plastic corner wrap are hot-melted and then cooled into one, so that the adhesive tape can be quickly fixed on the plastic corner wrap. Subsequently, the plastic corner wrap only needs to be directly nested and installed on the four corners of the tile. The installation process is simple and convenient to operate, thereby greatly improving the production and processing efficiency of the tile corner wrapping process. When the corner wrapping block presses the adhesive tape and the plastic corner wrap against the corner wrapping positioning seat, the heating head assembly is inserted into the adhesive tape and the plastic corner wrap in turn, so that the adhesive tape is firmly fixed on the plastic corner wrap.

[0007] A further configuration of the present invention is that a corner pressing block is provided on the first movable end and can be used to compress the plastic corner after passing through the first opening, and a first through hole is provided on the corner pressing block for allowing the heating head assembly to pass through, and a second linear drive mechanism is provided on the first movable end, and the heating head assembly is arranged on the movable end of the second linear drive mechanism, and the second linear drive mechanism drives the heating head assembly to pass through the first through hole and the first opening.

[0008] According to a further configuration of the present invention, a first linear slide rail is provided on the side of the first fixed end and is arranged axially along the first linear drive mechanism and fixed relative to the first fixed end; a first slider is slidably connected to the first linear slide rail; and the fixed end of the second linear drive mechanism is provided on the first slider.

[0009] By adopting the above technical scheme, the first movable end drives the corner pressing block to move in the direction of the corner positioning seat until the corner pressing block presses both the adhesive tape and the plastic corner onto the corner positioning seat, and then the movable end of the second linear drive mechanism drives the heating head assembly to pass through the first through hole, and then heat-melts the adhesive tape and the plastic corner, and the adhesive tape and the plastic corner can become one after cooling; then, the heating head assembly is first pulled out from the adhesive tape and the plastic corner, at this time, the corner pressing block still holds the adhesive tape, and the action of withdrawing the heating head assembly and the corner pressing block from the corner fixing seat is performed separately, so that when the heating head assembly withdraws from the adhesive tape and the plastic corner, the plastic corner will still be pressed against the corner positioning seat by the corner pressing block, so that the heating head assembly will not bring the adhesive tape out from the plastic corner when it is pulled out, so as to improve the molding yield of the adhesive tape and the plastic corner, and then to improve the production and processing efficiency of the ceramic tile corner wrapping process.

[0010] According to a further configuration of the present invention, the cross-section of the corner positioning seat is L-shaped, the corner pressure block matches the corner positioning seat, and the number of the heating head assemblies is at least two and they are respectively arranged on two adjacent side surfaces of the corner positioning seat itself.

[0011] By adopting the above technical solution, the corner positioning seat of the present solution is also designed to be L-shaped to match the plastic corner with an L-shaped cross-section, and the number of heating head assemblies is at least two, in order to correspond to the two adjacent inner side surfaces of the plastic corner, so that the two ends of the adhesive tape can be respectively fixed on the two adjacent inner side surfaces of the plastic corner, so as to improve the fixing effect of the adhesive tape on the plastic corner.

[0012] A further configuration of the present invention is that a tape feeding conveyor line is provided between the angle positioning seat and the first linear drive mechanism, and a cutting assembly for cutting the adhesive tape is provided on the tape feeding conveyor line. After the first movable end drives the heating head assembly to pass through the tape feeding conveyor line, the cutting assembly cuts off the adhesive tape.

[0013] According to a further configuration of the present invention, the adhesive tape feeding conveyor line includes a feeding clamping mechanism for clamping the adhesive tape, and a feeding linear driving mechanism, and the feeding clamping mechanism is arranged on the movable end of the feeding linear driving mechanism.

[0014] According to a further configuration of the present invention, the cutting assembly includes a cutting fixing seat and a cutting knife assembly, the cutting knife assembly includes a left cutting knife, a right cutting knife and a clamping device, the clamping device is arranged on the cutting fixing seat, and the left cutting knife and the right cutting knife are respectively arranged on two movable ends of the clamping device.

[0015] According to a further configuration of the present invention, a front clamping mechanism and a rear clamping mechanism are provided on the adhesive tape feeding conveyor line, and the front clamping mechanism and the rear clamping mechanism are respectively arranged on both sides of the cutting component along the axial direction of the adhesive tape feeding conveyor line, and the front clamping mechanism is arranged adjacent to the side of the first linear driving mechanism.

[0016] By adopting the above technical solution, the feed linear drive mechanism drives the feed clamping mechanism to feed the adhesive tape until the adhesive tape passes through the corner positioning seat and the corner pressing block; when the adhesive tape is hot-melted on the plastic corner and is cooled and fixed, the clamping device simultaneously drives the left cutter and the right cutter to move in opposite directions to complete the cutting process of the adhesive tape. The clamping device is a finger cylinder. When the adhesive tape is cut, the rear clamping mechanism still clamps a section of the adhesive tape, so that the feed clamping mechanism can clamp the adhesive tape next time, so as to avoid the trouble of re-clamping the adhesive tape after each cutting, thereby facilitating the improvement of the processing efficiency of the adhesive tape on the plastic corner.

[0017] A further configuration of the present invention includes a corner wrapping feeding conveyor line, a turntable mechanism, and a finished product discharging conveyor line which are arranged in sequence, and the turntable mechanism is provided with a third linear drive mechanism for clamping the plastic corner wrapping on the corner wrapping feeding conveyor line, and the corner wrapping positioning seat is arranged on the movable end of the third linear drive mechanism.

[0018] A further configuration of the present invention comprises a frame, and the angle positioning seat, the first linear drive mechanism and the first fixed end are all arranged on the frame.

[0019] By adopting the above technical solution, a suction cup for adsorbing the plastic corner wrap is provided on the corner positioning seat. During operation, the corner wrap to be processed is conveyed to the side of the turntable mechanism along the corner wrap feeding conveyor line, and the third linear drive mechanism drives the corner wrap fixing seat to approach the end of the feeding conveyor line, and the plastic corner wrap is adsorbed and fixed on the corner wrap positioning seat by the suction cup; at the same time, the feeding linear drive mechanism drives the feeding clamping mechanism to clamp the adhesive tape to be processed, and the adhesive tape is located between the corner wrap pressing block and the turntable mechanism; then, the turntable mechanism drives the corner wrap positioning seat to rotate to a position corresponding to the corner wrap pressing block; then, the first movable end drives the corner wrap pressing block and the second linear drive mechanism to approach the corner wrap positioning seat until the corner wrap pressing block presses the adhesive tape together. on the plastic corner wrap; then, the movable end of the second linear drive mechanism drives the heating head assembly through the first through hole until it heat-melts the adhesive tape and the plastic corner wrap and cools them into one, and at the same time, the cutting assembly cuts off the adhesive tape; then, the movable end of the second linear drive mechanism drives the heating head assembly to withdraw from the first through hole; then, the first movable end drives the corner wrapping block to withdraw from the corner wrapping positioning seat; then, the turntable mechanism often rotates in the direction of the finished product discharge conveyor line, and then the finished plastic corner wrap is conveyed to the finished product discharge conveyor line through the third linear drive mechanism, thereby completing the automated processing procedure of the adhesive tape on the plastic corner wrap. This solution can greatly improve the processing efficiency and automation of plastic corner wrapping, and effectively reduce the manual processing cost required for traditional manual pasting; and by combining the hot-melt characteristics of the adhesive tape and the plastic corner wrapping with the processing method of the assembly line, the efficiency of the plastic corner wrapping in the ceramic corner wrapping process can be further improved.

[0020] In summary, the present invention has the following beneficial effects:

[0021] 1. Through the heating effect of the heating head assembly, the adhesive tape and the plastic corner are melted and then cooled into one, so as to quickly fix the adhesive tape on the plastic corner;

[0022] 2. It can make the subsequent installation process of the corner wrapping on the ceramic tile simple and convenient, thereby greatly improving the production and processing efficiency of the ceramic tile corner wrapping process;

[0023] 3. The adhesive tape and plastic corner molding have excellent molding yield rate;

[0024] 4. By adopting the assembly line processing method, the efficiency of the plastic corner wrapping process in the ceramic corner wrapping process can be further improved;

[0025] 5. It can greatly improve the processing efficiency and automation of plastic corner wrapping, and effectively reduce the manual processing cost required for traditional manual pasting.

[0026] In general, the present invention heat-melts the adhesive tape and the plastic corner wrap and then cools them into one, so that the adhesive tape can be quickly fixed on the plastic corner wrap, which can make the subsequent installation process of the corner wrap on the tile simple and convenient, and has a good yield rate after processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of this embodiment;

[0028] Figure 2 yes Figure 1 The enlarged view of point A in the middle;

[0029] Figure 3 is a structural schematic diagram of another viewing angle of this embodiment;

[0030] Figure 4 yes Figure 3 The enlarged view of point B in the middle;

[0031] Figure 5 yes Figure 3 Enlarged view of point C in the middle;

[0032] Figure 6 It is a schematic diagram of the structure of the corner positioning seat in this embodiment.

[0033] Figure numerals: 1. frame; 2. corner positioning seat; 3. first linear drive mechanism; 31. first fixed end; 32. first movable end; 4. corner pressure block; 5. heating head assembly; 6. first through hole; 7. first linear slide rail; 8. first slider; 9. adhesive tape feed conveyor line; 10. cutting assembly; 101. fixed seat; 102. cutter assembly; 1021. left cutter; 1022. right cutter; 1023. clamping device; 11. feed clamping mechanism; 12. feed linear drive mechanism; 13. front clamping mechanism; 14. rear clamping mechanism; 15. corner feed conveyor line; 16. turntable mechanism; 17. finished product discharge conveyor line; 18. second linear drive mechanism; 19. third linear drive mechanism; 20. first opening. DETAILED DESCRIPTION

[0034] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0035] Embodiment: An automated corner processing device, such as Figures 1 to 6 As shown, it includes a corner positioning seat 2 for clamping and positioning the plastic corner, a first linear drive mechanism 3, and a heating head assembly 5 that can hot-melt the adhesive tape to fix it on the plastic corner. The corner positioning seat 2 is provided with a first opening 20 through which the heating head assembly 5 can pass. The first linear drive mechanism 3 includes a first fixed end 31 that is stationary relative to the corner positioning seat 2, and a first movable end 32 that can move closer to or away from the first opening 20. The heating head assembly 5 is arranged on the first movable end 32.

[0036] This solution utilizes the hot-melt plasticity of the adhesive tape and the plastic corner wrap. Through the heating effect of the heating head assembly 5, the adhesive tape and the plastic corner wrap are hot-melted and then cooled into one, so that the adhesive tape can be quickly fixed on the plastic corner wrap. Subsequently, the plastic corner wrap only needs to be directly nested and installed on the four corners of the tile. The installation process is simple and convenient to operate, which greatly improves the production and processing efficiency of the tile corner wrapping process. When the corner wrapping block 4 presses the adhesive tape and the plastic corner wrap on the corner wrapping positioning seat 2, the heating head assembly 5 is inserted into the adhesive tape and the plastic corner wrap in turn, so that the adhesive tape is firmly fixed on the plastic corner wrap.

[0037] The first movable end 32 is provided with a corner pressing block 4 which can pass through the first opening and is used to compress the plastic corner. The corner pressing block 4 is provided with a first through hole 6 for the heating head assembly 5 to pass through. The first movable end 32 is provided with a second linear drive mechanism 18. The heating head assembly 5 is arranged on the movable end of the second linear drive mechanism 18. The second linear drive mechanism 18 drives the heating head assembly 5 to pass through the first through hole 6 and the first opening 20.

[0038] A first linear guide rail 7 is provided beside the first fixed end 31 and is arranged axially along the first linear drive mechanism 3 and fixed relative to the first fixed end 31 . A first slider 8 is slidably connected to the first linear guide rail 7 . The fixed end of the second linear drive mechanism 18 is provided on the first slider 8 .

[0039] The first movable end 32 drives the corner pressing block 4 to move toward the corner positioning seat 2 until the corner pressing block 4 presses both the adhesive tape and the plastic corner onto the corner positioning seat 2. Then, the movable end of the second linear drive mechanism 18 drives the heating head assembly 5 to pass through the first through hole 6, and then heat-melt the adhesive tape and the plastic corner. After the adhesive tape and the plastic corner are cooled, they can become one. Then, the heating head assembly 5 is first pulled out from the adhesive tape and the plastic corner. At this time, the corner pressing block 4 still holds the adhesive tape, and the heating head assembly 5 and the corner pressing block 4 are separated and withdrawn from the corner fixing seat 101. When the heating head assembly 5 withdraws from the adhesive tape and the plastic corner, the plastic corner will still be pressed against the corner positioning seat 2 by the corner pressing block 4, so that the heating head assembly 5 will not bring the adhesive tape out from the plastic corner when it is pulled out, so as to improve the molding yield of the adhesive tape and the plastic corner, thereby facilitating the improvement of the production and processing efficiency of the ceramic tile corner wrapping process.

[0040] The cross section of the corner positioning seat 2 is L-shaped, the corner pressing block 4 matches the corner positioning seat 2, and there are at least two heating head assemblies 5 which are respectively arranged on the adjacent two side surfaces of the corner positioning seat 2 itself.

[0041] The corner positioning seat 2 of the present solution is designed for plastic corners with an L-shaped cross-section, so the corner positioning seat 2 is also designed to be L-shaped to match, and the number of heating head assemblies 5 is at least two, in order to correspond to the two adjacent inner side surfaces of the plastic corner, so that the two ends of the adhesive tape can be respectively fixed on the two adjacent inner side surfaces of the plastic corner, so as to improve the fixing effect of the adhesive tape on the plastic corner.

[0042] A tape feeding conveyor line 9 is provided between the corner positioning seat 2 and the first linear drive mechanism 3. A cutting assembly 10 for cutting the adhesive tape is provided on the tape feeding conveyor line 9. After the first movable end 32 drives the heating head assembly 5 to pass through the tape feeding conveyor line 9, the cutting assembly 10 cuts off the adhesive tape.

[0043] The adhesive tape feeding conveyor line 9 comprises a feeding clamping mechanism 11 for clamping the adhesive tape, and a feeding linear driving mechanism 12 . The feeding clamping mechanism 11 is arranged on the movable end of the feeding linear driving mechanism 12 .

[0044] The cutting assembly 10 includes a cutting fixing seat 101 and a cutting knife assembly 102. The cutting knife assembly 102 includes a left cutting knife 1021, a right cutting knife 1022 and a clamping device 1023. The clamping device 1023 is arranged on the cutting fixing seat 101. The left cutting knife 1021 and the right cutting knife 1022 are respectively arranged on two movable ends of the clamping device 1023. The clamping device 1023 is a finger cylinder.

[0045] A front clamping mechanism 13 and a rear clamping mechanism 14 are provided on the adhesive tape feeding conveyor line 9. The front clamping mechanism 13 and the rear clamping mechanism 14 are respectively arranged on both sides of the cutting component 10 along the axial direction of the adhesive tape feeding conveyor line 9. The front clamping mechanism 13 is arranged adjacent to the side of the first linear drive mechanism 3.

[0046] The feed linear drive mechanism 12 drives the feed clamping mechanism 11 to feed the adhesive tape until the adhesive tape passes through the corner positioning seat 2 and the corner pressing block 4; when the adhesive tape is hot-melted on the plastic corner and is cooled and fixed, the clamping device 1023 drives the left cutter 1021 and the right cutter 1022 to move in opposite directions at the same time to complete the cutting process of the adhesive tape. The clamping device 1023 is a finger cylinder. When the adhesive tape is cut, the rear clamping mechanism 14 still clamps a section of the adhesive tape, so that the feed clamping mechanism 11 can clamp the adhesive tape next time to avoid the trouble of re-clamping the adhesive tape after each cutting, thereby facilitating the improvement of the processing efficiency of the adhesive tape on the plastic corner.

[0047] This embodiment also includes a corner wrapping feeding conveyor line 15, a turntable mechanism 16, and a finished product discharging conveyor line 17 which are arranged in sequence. The turntable mechanism 16 is provided with a third linear drive mechanism 19 for clamping the plastic corner wraps on the corner wrapping feeding conveyor line 15. The corner wrapping positioning seat 2 is arranged on the movable end of the third linear drive mechanism 19.

[0048] The present embodiment further comprises a frame 1 , on which the angle positioning seat 2 , the first linear drive mechanism 3 , and the first fixed end 31 are all arranged.

[0049] In this embodiment, the first linear drive mechanism 3 and the second linear drive mechanism 18 are both linear cylinders, and the third linear drive mechanism 19 is a linear module assembly, but it is not limited thereto, and any linear drive mechanism that can be used to move in a linear direction.

[0050] The corner positioning seat 2 is provided with a suction cup for adsorbing the plastic corner. During operation, the corner to be processed is conveyed along the corner feeding conveyor line 15 to the side of the turntable mechanism 16, and the third linear drive mechanism 19 drives the corner fixing seat 101 to approach the end of the feeding conveyor line, and the plastic corner is adsorbed and fixed on the corner positioning seat 2 by the suction cup; at the same time, the feeding linear drive mechanism 12 drives the feeding clamping mechanism 11 to clamp the adhesive tape to be processed, and the adhesive tape is located between the corner pressing block 4 and the turntable mechanism 16; then, the turntable mechanism 16 drives the corner positioning seat 2 to rotate to a position corresponding to the corner pressing block 4; then, the first movable end 32 drives the corner pressing block 4 and the second linear drive mechanism 18 to approach the corner positioning seat 2 until the corner pressing block 4 clamps the adhesive tape. The paper is pressed onto the plastic corner; then, the movable end of the second linear drive mechanism 18 drives the heating head assembly 5 through the first through hole 6 until it heat-melts the adhesive tape and the plastic corner and cools them into one, and at the same time, the cutting assembly 10 cuts off the adhesive tape; then, the movable end of the second linear drive mechanism 18 drives the heating head assembly 5 to withdraw from the first through hole 6; then, the first movable end 32 drives the corner pressing block 4 to withdraw from the corner positioning seat 2; then, the turntable mechanism 16 often rotates in the direction of the finished product discharge conveyor line 17, and then the finished plastic corner is conveyed to the finished product discharge conveyor line 17 through the third linear drive mechanism 19, thereby completing the automated processing procedure of the adhesive tape on the plastic corner. This solution can greatly improve the processing efficiency and automation of the plastic corner, and effectively reduce the manual processing cost required for traditional manual pasting; and by combining the hot-melt characteristics of the adhesive tape and the plastic corner with the processing method of the assembly line, it is convenient to further improve the efficiency of the plastic corner in the ceramic corner processing procedure.

[0051] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An automated corner processing equipment, characterized in that: The invention comprises a corner positioning seat for clamping and positioning the plastic corner, a first linear driving mechanism, and a heating head assembly which can hot-melt and fix the adhesive tape on the plastic corner, the corner positioning seat is provided with a first opening through which the heating head assembly can pass, the first linear driving mechanism comprises a first fixed end which is stationary relative to the corner positioning seat, and a first movable end which can approach or move away from the first opening, the heating head assembly is arranged on the first movable end; the first movable end is provided with a corner pressing block which can pass through the first opening and is used to press the plastic corner, the corner pressing block is provided with a first through hole through which the heating head assembly can pass, the first movable end is provided with a second linear driving mechanism, the heating head assembly is arranged on the movable end of the second linear driving mechanism, the second linear driving mechanism drives the heating head assembly to pass through the first through hole and the first opening; a tape feeding conveying line is provided between the corner positioning seat and the first linear driving mechanism, the tape feeding conveying line is provided with a cutting assembly for cutting the adhesive tape, after the first movable end drives the heating head assembly to pass through the tape feeding conveying line, the cutting assembly cuts the adhesive tape.

2. The automatic corner processing equipment according to claim 1 is characterized in that: The cross section of the corner positioning seat is L-shaped, the corner pressing block matches the corner positioning seat, and the number of the heating head assemblies is at least two and they are respectively arranged on the adjacent two side surfaces of the corner positioning seat itself.

3. The automatic corner processing equipment according to claim 1, characterized in that: The adhesive tape feeding conveying line comprises a feeding clamping mechanism for clamping the adhesive tape and a feeding linear driving mechanism, wherein the feeding clamping mechanism is arranged on the movable end of the feeding linear driving mechanism.

4. The automatic corner processing equipment according to claim 1, characterized in that: The cutting assembly comprises a cutting fixing seat and a cutting knife assembly, wherein the cutting knife assembly comprises a left cutting knife, a right cutting knife and a clamping device, wherein the clamping device is arranged on the cutting fixing seat, and the left cutting knife and the right cutting knife are respectively arranged on two movable ends of the clamping device.

5. The automatic corner processing equipment according to claim 1, characterized in that: The adhesive tape feeding conveyor line is provided with a front clamping mechanism and a rear clamping mechanism, and the front clamping mechanism and the rear clamping mechanism are respectively arranged on both sides of the cutting component along the axial direction of the adhesive tape feeding conveyor line, and the front clamping mechanism is arranged adjacent to the side of the first linear drive mechanism.

6. The automatic corner processing equipment according to claim 1, characterized in that: It comprises a frame, and the angle positioning seat, the first linear drive mechanism and the first fixed end are all arranged on the frame.

Images