A wire bending machine

By designing a simple and compact wire bending machine, using mechanization and cylinder drive technology, the existing equipment costs and complex operation problems are solved, and efficient and high-quality wire bending is achieved, which is suitable for modern industrial production.

CN111906210BActive Publication Date: 2025-02-11HANGZHOU TIANZHENGHONG EIECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202010885809.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-28
Publication Date
2025-02-11
Estimated Expiration
2040-08-28

AI Technical Summary

Technical Problem

The existing wire bending machines have high cost and complex operation, resulting in low production efficiency and poor bending quality, making it difficult to meet the needs of modern industrial production.

Method used

A wire bending machine is designed, adopting a simple and compact structure, replacing manual bending through mechanization, and controlling the movement of the clamping plate and bending plate with cylinder drive and two-position three-way valve to achieve efficient wire bending.

Benefits of technology

It reduces the labor intensity of workers, improves product bending quality, reduces operational complexity and equipment costs, and is suitable for modern industrial production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A wire bending machine belongs to the technical field of wire processing, and comprises a bottom plate, a mounting plate, a top plate and a working assembly; a mounting plate is fixedly arranged on the left side of the upper end surface of the bottom plate, the upper end surface of the mounting plate is bolted to the top plate, a driving device is fixedly arranged on the top plate, and the driving end of the driving device is dynamically connected to the working assembly; the invention has a simple and compact structure, and replaces manual labor with machinery to reduce the labor intensity of workers while ensuring the bending quality of products and avoiding the problem of different shapes of products after bending. In addition, it reduces the requirements for operators and the manufacturing costs of enterprises.
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Description

Technical Field

[0001] The invention belongs to the technical field of wire processing, and in particular relates to a wire bending machine. Background Art

[0002] At present, the same type of wires at home and abroad are mostly bent by general wire bending machines or manual bending to achieve the required product shape and size. For a general CNC wire bending machine, it costs 200,000 to 300,000 yuan, and it needs to be equipped with special programming and operating personnel, and the equipment and production costs are relatively high. Therefore, general factories often bend wires by manual bending during production. This method greatly increases the labor intensity of workers, so the production efficiency is low, the bending quality is poor, and the shapes of the products after bending are different, which is not suitable for modern industrial production. Summary of the invention

[0003] The object of the present invention is to provide a wire bending machine to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A wire bending machine comprises a bottom plate, a mounting plate, a top plate and a working assembly; a mounting plate is fixedly provided on the left side of the upper end surface of the bottom plate, the upper end surface of the mounting plate is bolted to the top plate, a driving device is fixedly provided on the top plate, the driving end of the driving device is dynamically connected to the working assembly, and a placement seat is provided directly below the working assembly.

[0006] Furthermore, the upper end surface of the placement seat is provided with arcuate grooves spaced apart from each other in the front and rear directions, and the end wall of the arcuate groove facing the mounting plate is provided as an arcuate surface.

[0007] Furthermore, a first reinforcing plate is fixedly disposed on the front end surface of the bottom plate, and a second reinforcing plate is fixedly disposed on the rear end surface of the bottom plate.

[0008] Furthermore, the working assembly includes a clamping plate, a power assembly and a bending plate; the bending plate is fixed to the right end surface of the mounting seat, and the right end surface of the bending plate is fixed with a power assembly, and the power assembly is dynamically connected to the clamping plate.

[0009] Furthermore, the bending plate includes a first straight plate arranged vertically, a second straight plate arranged horizontally, and a curved plate with a certain curvature, and the first straight plate, the second straight plate and the curved plate are connected to each other; the curvature of the curved plate is 80°-110°.

[0010] Furthermore, the power assembly includes a second telescopic shaft, a sliding block, a guide rod and a movable groove; the movable groove is opened on the right end surface of the bending plate, and a guide rod is fixedly provided inside the movable groove, a sliding block is sleeved on the guide rod body, the sliding block is slidably arranged in the movable groove, and one end of the sliding block away from the movable groove extends into the external space and is fixedly connected to the left end surface of the clamping plate. In addition, a second telescopic shaft is fixedly provided on the left side of the upper end surface of the sliding block, and the upper end of the second telescopic shaft is connected to a pipe.

[0011] Furthermore, a two-position three-way valve is fixedly provided at the driving end of the cylinder, and two output ports of the two-position three-way valve are respectively connected to the first telescopic shaft and the pipeline.

[0012] A wire bending machine also includes an auxiliary component, which includes two sliding blocks, a convex groove, a limit block and a fixed plate; the left end face of the fixed plate is fixed to the right end face of the mounting plate, and the upper end face of the fixed plate is provided with a convex groove, the convex portion of the convex groove passes through the right end face of the mounting plate to form a sliding portion for clamping the sliding block, and the inner lower side of the convex groove accommodates the limit block.

[0013] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a simple and compact structure, and reduces the labor intensity of workers by replacing manual labor with machinery, while ensuring the bending quality of the product and avoiding the problem of different shapes of products after bending. In addition, the requirements for operators and the manufacturing costs of the enterprise are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 It is a schematic diagram of the main structure of the present invention;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the working components in the present invention;

[0017] Figure 4 It is a schematic diagram of the structure of the auxiliary components in the present invention; DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Example:

[0020] like Figure 1-2A wire bending machine shown in the figure includes a base plate 1, a mounting plate 6, a top plate 9 and a working component; a mounting plate 6 is fixedly provided on the left side of the upper end surface of the base plate 1, and the upper end surface of the mounting plate 6 is bolted to the top plate 9, and a driving device is fixed on the top plate 9. In this embodiment, the driving device adopts a cylinder as a power device, and the driving end power of the cylinder is connected to a first telescopic shaft, and a mounting seat 8 is fixedly provided at the lower end of the first telescopic shaft, and a working component is fixedly provided on the right end surface of the mounting seat 8, and a placement seat 3 is provided directly below the working component, and the placement seat 3 is fixedly provided on the right side of the upper end surface of the base plate 1.

[0021] Among them, the upper end surface of the placement seat 3 is provided with arc grooves arranged at front and rear intervals, and the end wall on the left side of the arc groove is provided with an arc surface to avoid damage to the wire itself due to shear force during the bending process of the wire. At the same time, by setting arc grooves of different sizes, bending of wires of different specifications can be achieved, thereby improving the applicability of the equipment and enhancing its reliability and practicality.

[0022] In addition, a first reinforcing plate 10 is fixedly disposed on the front end surface of the base plate 1 , and a second reinforcing plate 2 is fixedly disposed on the rear end surface of the base plate 10 . The first reinforcing plate 10 and the second reinforcing plate 2 are used to strengthen the stability of the connection between the base plate 1 and the mounting plate 6 .

[0023] refer to Figure 3 It can be seen that the working assembly includes a clamping plate 5, a power assembly 11 and a bending plate 4; the bending plate 4 is fixed to the right end surface of the mounting seat 8, that is, threaded holes are arranged on the left and right sides of the bending plate 4, and the bending plate 4 is fixed to the mounting seat 8 by bolts, and the right end surface of the bending plate 4 is fixed with a power assembly 11, and the power assembly 11 is connected to the clamping plate 5, wherein, Figure 1 As shown, the distance between the front and rear end surfaces of the clamping plate 5 is smaller than the center distance between the two threaded holes.

[0024] Secondly, the bending plate 4 includes a first straight plate arranged vertically, a second straight plate arranged horizontally, and a curved plate with a certain curvature, wherein the first straight plate, the second straight plate and the curved plate are connected to each other, wherein the distance between the upper end surface of the first straight plate and the lower end surface of the second straight plate is greater than the distance between the upper and lower end surfaces of the clamping plate 5, and the upper end surface of the second straight plate is spaced below the lower end surface of the mounting seat 8, and at the same time, the curvature of the curved plate is 80°-110°. In this embodiment, the curvature of the curved plate is selected to be 93°, which has the best bending effect on the wire.

[0025] It is worth noting that in this embodiment, the power assembly 11 includes a second telescopic shaft 114, a sliding block 113, a guide rod 112 and a movable groove 111; the movable groove 111 is opened on the right end surface of the bending plate 4, and the guide rod 112 is fixedly arranged inside the movable groove 111, and the sliding block 113 is sleeved on the rod body of the guide rod 112, and the sliding block 113 is slidably arranged in the movable groove 111, and the end of the sliding block 113 away from the movable groove 111 extends into the external space and is fixedly connected to the left end surface of the clamping plate 5, and in addition, the left side of the upper end surface of the sliding block 113 is fixedly provided with a second telescopic shaft 114, and the upper end of the second telescopic shaft 114 is connected to a pipeline;

[0026] In this embodiment, a two-position three-way valve (not shown in the figure) is fixedly provided at the driving end of the cylinder, and the output ports of the two-position three-way valve are respectively connected to the first telescopic shaft and the pipeline. During the operation of the equipment, the step-by-step and synchronous movement of the clamping plate 5 and the bending plate 4 are controlled by adjusting the working position of the two-position three-way valve.

[0027] refer to Figure 4 It can be seen that a wire bending machine also includes an auxiliary component 7, which includes two sliding blocks 72, a convex groove 73, a limit block 74 and a fixed plate 71; the left end face of the fixed plate 71 is fixedly arranged on the right end face of the mounting plate 6, and the upper end face of the fixed plate 71 is provided with a convex groove 73, the convex part of the convex groove 73 passes through the right end face of the mounting plate 6, so that the right end face of the mounting plate 6 constitutes a two-part clamping portion, the two sliding blocks 72 are arranged on the left end face of the mounting seat 8 at intervals front and back, and the end faces of the two sliding blocks 72 away from each other are provided with clamping grooves that pass through from top to bottom, the clamping grooves and the clamping portions correspond one to one, that is, one clamping groove corresponds to one clamping portion, and the inner lower side of the convex groove 73 accommodates a limit block 74, which is used to limit the separation of the sliding block 72 and the mounting plate 6 to ensure the stability of the equipment.

[0028] Working principle of the present invention: during operation, the wire is placed in the corresponding arc groove, then, the cylinder is started, the two-position three-way valve opens the branch connected to the pipeline, and the clamping plate 5 is driven to move downward. At this time, the lower end surface of the clamping plate 5 and the upper end surface of the placement seat 3 are in contact with each other, and then, the two-position three-way valve opens the branch connected to the first telescopic shaft, driving the mounting seat 8 to move downward. At the same time, the sliding block 113 slides in the movable groove 111. As the mounting seat 8 gradually moves downward, the wire is bent under the action of the arc plate. At the same time, due to the angle of the arc plate and the arc surface in the arc groove, the bending angle is prevented from being too large and the wire is prevented from being damaged by the shear force.

[0029] In the description of the present invention, it is necessary to understand that the orientation or positional relationship indicated by the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "several" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.

[0030] The present invention is described according to the embodiments. Without departing from the principle, the present device can also be modified and improved. It should be pointed out that any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the present invention.

Claims

1. A wire bending machine, characterized in that: The invention comprises a bottom plate, a mounting plate, a top plate and a working assembly; a mounting plate is fixedly arranged on the left side of the upper end surface of the bottom plate, the upper end surface of the mounting plate is bolted to the top plate, a driving device is fixedly arranged on the top plate, the driving end of the driving device is dynamically connected to the working assembly, and a placement seat is arranged directly below the working assembly; the upper end surface of the placement seat is provided with arc grooves arranged at front and rear intervals, the end wall of the arc groove facing the mounting plate is arranged as an arc surface, the front end surface of the bottom plate is fixedly provided with a first reinforcing plate, and the rear end surface of the bottom plate is fixedly provided with a second reinforcing plate, and the working assembly comprises a clamping plate, a power assembly and a bending plate; the bending plate is fixedly arranged on the right end surface of the mounting seat, and the right end surface of the bending plate is fixedly provided with a power assembly, the power assembly is dynamically connected to the clamping plate, and the power assembly comprises a second telescopic shaft, a sliding The cam is an angular channel that is fixedly provided with a plurality of movable plates, and the movable plate is a plurality of movable plates, the movable plate is a plurality of movable plates, and the movable plate is a plurality of movable plates.

2. A wire bending machine according to claim 1, characterized in that: The bending plate includes a first straight plate arranged vertically, a second straight plate arranged horizontally, and a curved plate with a certain curvature, wherein the first straight plate is connected to the second straight plate through the curved plate; the curvature of the curved plate is 80°-110°.

3. A wire bending machine according to claim 2, characterized in that: The driving device is a cylinder, and a two-position three-way valve is fixedly arranged at the driving end of the cylinder. Two output ports of the two-position three-way valve are respectively connected to the first telescopic shaft and the pipeline.

Citation Information

Patent Citations

  • Metaer paster production is with component pin frock of bending

    CN206997613U

  • Wire bending machine

    CN212551475U