A fully automatic labeling machine
Through the design of the fully automatic labeling machine, including the main body, gearbox, material conveyor belt and high-precision distance measuring sensor, the problems of the labeling machine reel labeling belt falling off, material storage and emptying are solved, achieving efficient and accurate Labeling process.
Patent Information
- Application Number
- CN202010828214.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-08-17
AI Technical Summary
Currently, the reel labeling tape is prone to fall off during long working hours of work by the labeling machine. The lack of material storage mechanism leads to unnecessary waste of time, and the use of material detection sensors with low accuracy leads to emptying problems.
A fully automatic labeling machine is designed, including the main table, gearbox, material conveyor belt, labeling mechanism and high-precision distance measuring sensor. The label is cut through the ring blade and the materials are stored to ensure the continuity of the labeling belt, and HMI is used. The touch screen and controller realize automatic identification and precise labeling of materials.
It avoids labor and time waste, ensures the continuity of the labeling belt, improves the labeling accuracy, and prevents the occurrence of emptying.
Smart Images

Figure CN111924249B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of labeling machine design, and in particular relates to a full-automatic labeling machine. Background Art
[0002] Labeler is a device that sticks rolls of self-adhesive paper labels (paper or metal foil) on PCB, products or specified packaging. Labeler is an indispensable part of modern packaging. At present, the types of labelers produced in my country are gradually increasing, and the technical level has also been greatly improved. It has shifted from the backward situation of manual and semi-automatic labeling to the pattern of automatic high-speed labeling machines occupying the vast market.
[0003] However, the labeling tape on the reel of the current labeling machine is easy to fall off during long-term working processes, and the staff needs to repeatedly fix the labeling tape on the reel, which wastes time and manpower. At the same time, the current labeling machine is not designed with a material storage mechanism. After the material is labeled, the staff needs to take it out immediately, wasting unnecessary time. Finally, the current labeling machine uses a material detection sensor with low accuracy, which is easy to cause misjudgment of the material, resulting in the labeling machine being empty. Summary of the invention
[0004] The purpose of the present invention is to provide a fully automatic labeling machine, aiming to solve the problem that the labeling tape on the reel of the current labeling machine is easy to fall off during long-term working projects, which wastes time and manpower. At the same time, it solves the problem that the current labeling machine is not designed with a material storage mechanism, which wastes unnecessary picking time. Finally, it solves the problem that the current labeling machine uses a material detection sensor with low accuracy, resulting in the labeling machine being empty.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fully automatic labeling machine, comprising a main platform, a motor support platform is fixedly connected to one side of the middle part of the main platform, a reduction box is fixedly connected to the top of the motor support platform, a wheel axle is fixedly connected to one side of the reduction box, a roller is sleeved in the middle of the wheel axle, a material conveyor belt is sleeved in the middle of the roller, a feeding platform fixedly connected to the side of the main platform body is provided on one side of the material conveyor belt, a control mechanism is fixedly fixed on one side of the top of the feeding platform, a labeling mechanism fixedly connected to the other side of the middle part of the main platform body is provided on the other side of the material conveyor belt, a belt support plate is fixedly connected to one side of the middle part of the labeling mechanism, and the belt support plate is located in the middle of the inner side of the material conveyor belt, and a discharging platform fixedly connected to the other side of the main platform body is provided on one side of the belt support plate.
[0006] In order to make the fully automatic labeling machine have a human-machine interface control function, as a preferred embodiment of the present invention, the control mechanism includes a control bracket fixedly connected to one side of the feeding table, a control console is fixedly connected to the middle of the top of the control bracket, and an HMI touch screen is fixedly connected to the top of the console.
[0007] In order to enable the fully automatic labeling machine to have the function of automatic material identification and labeling, as a preferred embodiment of the present invention, the labeling mechanism includes a labeling platform body fixedly connected to the main platform and one side, the top side of the labeling platform body is fixedly connected to a labeling motor, one end of the motor shaft in the middle of the labeling motor is fixedly connected to a labeling shaft, and a bearing on one side of the labeling shaft is connected to a shaft bracket, a side of the shaft bracket is provided with a distance measuring sensor fixedly connected to the labeling platform body, one side of the shaft bracket is provided with an L-shaped bracket fixedly connected to the top of the labeling platform body, the top of the L-shaped bracket is fixedly connected to a vertically downward label peeling mechanism, the middle part of the L-shaped bracket is fixedly connected to a plurality of guide shafts, one side of the guide shaft is provided with a controller fixedly connected to the middle part of the top of the labeling platform body, one side of the controller is fixedly connected to an unwinding bracket, the middle side of the unwinding bracket is fixedly connected to an unwinding shaft, and the middle of the unwinding shaft is fixedly sleeved with an unwinding roller.
[0008] In order to enable the fully automatic labeling machine to have label peeling and labeling functions, as a preferred embodiment of the present invention, the label peeling mechanism includes a main electric telescopic rod fixedly connected to the top of the label peeling mechanism, the bottom end of the main electric telescopic rod is fixedly connected to a peeling table, one side of the top of the peeling table is fixedly connected to a telescopic rod fixing plate, the bottom end of the telescopic rod fixing plate is fixedly connected to a blade telescopic rod, the bottom end of the blade telescopic rod is fixedly connected to the blade fixing plate, one side of the blade fixing plate is fixedly connected to an annular blade, the bottom end of the peeling table is fixedly connected to a belt pressing plate, and the annular blade is arranged between the belt pressing plate and the peeling table, and can move up and down under the action of the blade telescopic rod.
[0009] In order to enable the fully automatic labeling machine to operate normally, as a preferred embodiment of the present invention, the reduction gearbox, HMI touch screen, main electric telescopic rod, blade telescopic rod, labeling motor, and ranging sensor are electrically connected to the controller, and the controller is electrically connected to an external power supply.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1) By equipping the main platform, reduction box, motor support platform, control structure, feeding platform, axle, roller, material conveyor belt, labeling mechanism, belt support plate, and discharging platform, the current labeling principle can be changed, and the label can be cut off from the labeling belt by using a circular blade without destroying the continuity of the labeling belt, so that the labeling belt can be prevented from falling off the reel, saving manpower and time;
[0012] 2) By setting up a discharging table, the labeled materials can be stored, saving unnecessary time for staff to take materials;
[0013] 3) By setting up a high-precision distance measuring sensor, it is possible to accurately and quickly measure whether the material has reached the labeling area, thereby preventing the material from being misjudged as empty. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a schematic diagram of the structure of the present invention;
[0016] Figure 2 A top view of the present invention;
[0017] Figure 3 This is a diagram of the labeling mechanism of the present invention;
[0018] Figure 4 This is a diagram of the label peeling mechanism of the present invention;
[0019] Figure 5 This is a control mechanism diagram of the present invention.
[0020] In the figure: 1. main platform; 2. reduction box; 3. motor support platform; 4. control mechanism; 5. feeding platform; 6. axle; 7. roller; 8. material conveyor belt; 9. labeling mechanism; 10. belt support plate; 11. discharging platform; 41. control bracket; 42. control console; 43. HMI touch screen; 91. labeling platform; 92. labeling motor; 93. shaft bracket; 94. labeling shaft; 95. L-shaped bracket; 96. label peeling mechanism; 97. guide shaft; 98. controller; 99. unwinding bracket; 910. unwinding shaft; 911. unwinding roller; 912. distance sensor; 961. main electric telescopic rod; 962. peeling platform; 963. telescopic rod fixing plate; 964. blade telescopic rod; 965. blade fixing plate; 966. ring blade; 967. belt pressing plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-5The present invention provides the following technical solutions: a fully automatic labeling machine, comprising a main platform 1, a motor support platform 3 is fixedly connected to one side of the middle of the main platform 1, a reduction box 2 is fixedly connected to the top of the motor support platform 3, a wheel axle 6 is fixedly connected to one side of the reduction box 2, a roller 7 is sleeved in the middle of the wheel axle 6, a material conveyor belt 8 is sleeved in the middle of the roller 7, a feeding platform 5 fixedly connected to the side of the main platform 1 is provided on one side of the material conveyor belt 8, a control mechanism 4 is fixed on one side of the top of the feeding platform 5, a labeling mechanism 9 fixedly connected to the other side of the middle of the main platform 1 is provided on the other side of the material conveyor belt 8, a belt support plate 10 is fixedly connected to one side of the middle of the labeling mechanism 9, and the belt support plate 10 is located in the middle of the inner side of the material conveyor belt 8, and a discharging platform 11 fixedly connected to the other side of the main platform 1 is provided on one side of the belt support plate 10.
[0023] Preferably, the control mechanism 4 includes a control bracket 41 fixedly connected to one side of the feeding table 5 , a control console 42 is fixedly connected to the middle of the top of the control bracket 41 , and an HMI touch screen 43 is fixedly connected to the top of the control console 42 .
[0024] During specific use, the model used by the HMI touch screen 43 is "0CC11-3AX0". Before each machine operation, the staff can use the HMI touch screen 43 to detect whether the working status of the machine is normal, and set the rotation speed of the reduction box 2 and the rotation speed of the labeling motor 92 through the HMI touch screen 43.
[0025] Preferably, the labeling mechanism 9 includes a labeling platform body 91 fixedly connected to one side of the main platform body 1, a labeling motor 92 is fixedly connected to one side of the top of the labeling platform body 91, a labeling shaft 94 is fixedly connected to one end of the motor shaft in the middle of the labeling motor 92, a shaft bracket 93 is connected to a bearing on one side of the labeling shaft 94, a distance measuring sensor 912 fixedly connected to the labeling platform body 91 is arranged on the side of the shaft bracket 93, an L-shaped bracket 95 fixedly connected to the top of the labeling platform body 91 is arranged on one side of the shaft bracket 93, a label peeling mechanism 96 vertically downward is fixedly connected to the top of the L-shaped bracket 95, a plurality of guide shafts 97 are fixedly connected to the middle of the top of the labeling platform body 91, a controller 98 fixedly connected to the middle of the top of the labeling platform body 91 is arranged on one side of the guide shaft 97, a reeling bracket 99 is fixedly connected to one side of the controller 98, a reeling shaft 910 is fixedly connected to one side of the middle of the reeling bracket 99, and a reeling roller 911 is fixedly sleeved on the middle of the reeling shaft 910.
[0026] During specific use, the main control used by the controller 98 is Siemens "PLC1200", and the model used by the distance sensor 912 is "DJLK-CB-001-V2". The controller 98 communicates with the HMI touch screen 43 Ethernet through a network cable. The distance sensor 912 sends the measured distance of the object in front to the controller 98. The controller 98 determines whether the material has reached the labeling position by comparing the distance difference between the front and rear sides. If it reaches the labeling position, the controller 98 immediately stops the rotation of the reduction box 2, so that the material is stationary at the labeling position. At this time, the controller 98 starts the labeling motor 92, the main electric telescopic rod 961 and the blade telescopic rod 964 to perform the labeling action.
[0027] Preferably, the label peeling mechanism 96 includes a main electric telescopic rod 961 fixedly connected to the top of the label peeling mechanism 96, the bottom end of the main electric telescopic rod 961 is fixedly connected to a peeling table 962, a telescopic rod fixing plate 963 is fixedly connected to one side of the top of the peeling table 962, a blade telescopic rod 964 is fixedly connected to the bottom end of the telescopic rod fixing plate 963, a blade telescopic rod 964 is fixedly connected to the bottom end of the blade telescopic rod 964, a blade fixing plate 965 is fixedly connected to the bottom end of the blade fixing plate 965, an annular blade 966 is fixedly connected to one side of the blade fixing plate 965, a belt pressing plate 967 is fixedly connected to the bottom end of the peeling table 962, and the annular blade 966 is arranged between the belt pressing plate 967 and the peeling table 962, and can move up and down under the action of the blade telescopic rod 964.
[0028] During specific use, the main electric telescopic rod 961 extends downward to the labeling tape under the control of the controller 98 program. At this time, the blade telescopic rod 964 quickly extends downward to cut the label and then retracts. Finally, the main electric telescopic rod 961 continues to extend downward until the belt pressing plate 967 presses the label on the material surface and then retracts to its original position.
[0029] Preferably, the reduction gearbox 2, the HMI touch screen 43, the main electric telescopic rod 961, the blade telescopic rod 964, the labeling motor 92, and the distance measuring sensor 912 are electrically connected to the controller 98, and the controller 98 is electrically connected to the external power supply.
[0030] During specific use, the controller 98 plays the role of controlling the actuator, and the HMI touch screen 43 plays the role of providing an operation interface for the operator, which can ensure that the circuit runs in an orderly manner.
[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fully automatic labeling machine, comprising a main platform (1), characterized in that: A motor support platform (3) is fixedly connected to one side of the middle of the main platform body (1), a reduction box (2) is fixedly connected to the top of the motor support platform (3), a wheel axle (6) is fixedly connected to one side of the reduction box (2), a roller (7) is sleeved in the middle of the wheel axle (6), a material conveyor belt (8) is sleeved in the middle of the roller (7), a feed platform (5) fixedly connected to the side of the main platform body (1) is provided on one side of the material conveyor belt (8), a control mechanism (4) is fixedly provided on one side of the top of the feed platform (5), a labeling mechanism (9) fixedly connected to the other side of the middle of the main platform body (1) is provided on the other side of the material conveyor belt (8), a belt support plate (10) is fixedly connected to one side of the middle of the labeling mechanism (9), and the belt support plate (10) is located in the middle of the inner side of the material conveyor belt (8), and a discharge platform (11) fixedly connected to the other side of the main platform body (1) is provided on one side of the belt support plate (10); The labeling mechanism (9) comprises a labeling platform (91) fixedly connected to the main platform (1) and one side thereof; a labeling motor (92) is fixedly connected to one side of the top of the labeling platform (91); a labeling shaft (94) is fixedly connected to one end of a motor shaft in the middle of the labeling motor (92); a shaft support (93) is connected to one side of the labeling shaft (94); a distance measuring sensor (912) fixedly connected to the labeling platform (91) is arranged on one side of the shaft support (93); an L-shaped support (91) fixedly connected to the top of the labeling platform (91) is arranged on one side of the shaft support (93). A label peeling mechanism (96) is fixedly connected to the top of the L-shaped bracket (95) and is directed vertically downward. A plurality of guide shafts (97) are fixedly connected to the middle of the L-shaped bracket (95). A controller (98) is provided on one side of the guide shaft (97) and is fixedly connected to the middle of the top of the labeling platform (91). A reeling bracket (99) is fixedly connected to one side of the controller (98). A reeling shaft (910) is fixedly connected to one side of the middle of the reeling bracket (99). A reeling roller (911) is fixedly sleeved on the middle of the reeling shaft (910). The label peeling mechanism (96) comprises a main electric telescopic rod (961) fixedly connected to the top of the label peeling mechanism (96); the bottom end of the main electric telescopic rod (961) is fixedly connected to a peeling platform (962); a telescopic rod fixing plate (963) is fixedly connected to one side of the top of the peeling platform (962); a blade telescopic rod (964) is fixedly connected to the bottom end of the telescopic rod fixing plate (963); a blade telescopic rod (964) is fixedly connected to the bottom end of the blade telescopic rod (964); a blade fixing plate (965) is fixedly connected to one side of the blade fixing plate (965); a ring-shaped blade (966) is fixedly connected to the bottom end of the peeling platform (962); a belt pressing plate (967) is fixedly connected to the bottom end of the peeling platform (962); and the ring-shaped blade (966) is arranged between the belt pressing plate (967) and the peeling platform (962).
2. The fully automatic labeling machine according to claim 1, characterized in that: The control mechanism (4) comprises a control bracket (41) fixedly connected to one side of the feeding platform (5), a control console (42) fixedly connected to the middle of the top end of the control bracket (41), and an HMI touch screen (43) fixedly connected to the top end of the control console (42).
3. The fully automatic labeling machine according to claim 1, characterized in that: The reduction gearbox (2), the HMI touch screen (43), the main electric telescopic rod (961), the blade telescopic rod (964), the labeling motor (92), and the distance measuring sensor (912) are electrically connected to the controller (98), and the controller (98) is electrically connected to an external power supply.
Citation Information
Patent Citations
Full-automatic labeling machine
CN213324124U