A pressure plate type pouring cup automatic placement device

Abstract

The present invention discloses an automatic placement device for a pressure plate type pouring cup, comprising a pouring machine and a roller conveyor mounted therewith, comprising a first manipulator mounted at a position before the pouring process and on one side of the roller conveyor; a second manipulator mounted at a position after the pouring process of the roller conveyor and on the other side of the roller conveyor; a first placement table and a second placement table mounted on both sides of the first manipulator and on a frame of the roller conveyor for placing a pouring cup and a pressure plate, and a third placement table and a fourth placement table mounted on both sides of the second manipulator and on a frame of the roller conveyor for placing a pouring cup and a pressure plate. The present invention realizes automation, reduces labor intensity, liberates labor, and automation can improve production efficiency. The pouring cup and the pressure plate are accurately positioned; the pouring cup and the pressure plate method can reduce the waste of molten iron, avoid the previous process of attaching sand to the inner wall of the pouring cup, reduce the process flow, reduce labor intensity, save casting costs, and increase corporate competitiveness.

Description

Technical Field

[0001] The invention belongs to the technical field of casting, and in particular relates to a pressure plate type pouring cup automatic placing device. Background Art

[0002] The placement of the pouring cup is a necessary process for foundries. The pouring cup is a component that is often used in the casting process. Its function is to guide the liquid metal into the mold cavity. It is usually an integrally formed component. The pouring cups of small castings are mostly funnel-shaped, and the pouring parts of medium-sized and larger castings are often basin-shaped. Castings with high quality requirements also need to be equipped with filters and other slag collection devices in the pouring cup. Moreover, the pouring cup needs to be attached with a layer of sand on the inner wall before pouring before it can be put into use. In this way, the pouring cup has a certain height during the pouring process of molten iron, which will cause waste of molten iron. In addition, in view of the current soaring labor costs, intelligence is imperative. Summary of the invention

[0003] In view of this, an object of the present invention is to provide a pressure plate type pouring cup automatic placement device.

[0004] In order to achieve the above purpose, the technical solutions adopted are as follows:

[0005] A pressure plate type pouring cup automatic placement device, comprising a pouring machine and a roller table matched with the pouring machine, including:

[0006] A first manipulator installed before the pouring process and on one side of the roller table;

[0007] A second robot installed after the roller casting process and on the other side of the roller;

[0008] A first and a second placement table installed on both sides of the first manipulator and installed on the frame of the roller for placing the pouring cup and the pressure plate, and a third and a fourth placement table installed on both sides of the second manipulator and installed on the frame of the roller for placing the pouring cup and the pressure plate;

[0009] The pouring cup and the pressing plate are neatly placed on the first storage platform and the second storage platform respectively. When pouring molten iron, the pressing plate presses on the pouring cup to prevent it from being washed away by the molten iron;

[0010] A first sensor installed on the frame of the roller conveyor for sensing whether the casting iron box has reached the position for placing the pouring cup and the pressure plate, and a second sensor installed on the frame of the roller conveyor for sensing whether the casting iron box has reached the position for removing the pouring cup and the pressure plate;

[0011] In addition, it also includes a microcomputer controller for controlling the first manipulator and the second manipulator, and the first sensor and the second sensor are electrically connected to the microcomputer controller.

[0012] As a further improvement of the present invention, the pouring cup is in a cup-shaped structure and has an integrally formed circular base. The pressure plate is in a truncated cone shape and has a through hole in the axial direction. The through hole cooperates with the outer circumference of the pouring cup. During pouring, the pressure plate is inserted into the pouring cup and pressed on the base of the pouring cup, and the height of the pressure plate is lower than the height of the pouring cup.

[0013] As a further improvement of the present invention, the first storage table and the third storage table have the same structure, and a first groove for positioning and placing the pouring cup is provided on the table top;

[0014] The second storage table has the same structure as the fourth storage table, and a second groove for positioning and placing the pressure plate is provided on the table top;

[0015] In addition, the first storage table, the second storage table, the third storage table and the fourth storage table are equipped with universal wheels to facilitate the turnover of each storage table.

[0016] As a further improvement of the present invention, the positions of the first storage platform, the second storage platform, the third storage platform and the fourth storage platform are fixed positions, which is convenient for each manipulator to locate and grasp;

[0017] A positioning protrusion is installed on the frame of the roller and at the position where each storage table is installed. The positioning protrusion cooperates with the positioning groove opened on the edge of each storage table. At the same time, the positioning protrusion is a permanent magnet.

[0018] The beneficial effects of the present invention are as follows: the present invention realizes automation of the process, reduces labor intensity, liberates labor, and can greatly reduce production costs in the long run. At the same time, automation can improve production efficiency, and the positions of the pouring cup and the pressure plate are accurately positioned;

[0019] The use of pouring cup and pressure plate can reduce the waste of molten iron, avoid the previous process of attaching sand to the inner wall of the pouring cup, reduce the process flow, reduce labor intensity, save casting costs, and increase corporate competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 for Figure 1 Diagram of the use status of the middle gate cup and the pressure plate;

[0023] Figure 3 for Figure 2 Schematic diagram of the structure of the middle pouring cup;

[0024] Figure 4 for Figure 2 Schematic diagram of the structure of the intermediate pressure plate;

[0025] Figure 5 It is a schematic diagram of the structure of the first storage platform, the second storage platform, the third storage platform and the fourth storage platform in the present invention. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0028] Please refer to Figure 1-5 :

[0029] A pressure plate type pouring cup automatic placement device includes a pouring machine and a roller conveyor 1 installed in conjunction with the pouring machine, including:

[0030] A first manipulator 11 installed at a position before the pouring process and on one side of the roller table 1;

[0031] A second manipulator 12 installed at a position after the casting process of the roller conveyor 1 and on the other side of the roller conveyor 1;

[0032] A first placement table 13 and a second placement table 14 installed on both sides of the first manipulator 11 and installed on the frame of the roller conveyor 1 for placing the pouring cup 21 and the pressure plate 22, and a third placement table 15 and a fourth placement table 16 installed on both sides of the second manipulator 12 and installed on the frame of the roller conveyor 1 for placing the pouring cup 21 and the pressure plate 22;

[0033] The pouring cup 21 and the pressure plate 22 are neatly placed on the first storage platform 13 and the second storage platform 14 respectively. When pouring molten iron, the pressure plate 22 presses on the pouring cup 21 to prevent it from being washed away by the molten iron;

[0034] A first sensor 23 installed on the roller conveyor 1 frame for sensing whether the casting iron box has reached the position for placing the pouring cup 21 and the pressure plate 22, and a second sensor 24 installed on the roller conveyor 1 frame for sensing whether the casting iron box has reached the position for removing the pouring cup 21 and the pressure plate 22;

[0035] In addition, a microcomputer controller for controlling the first manipulator 11 and the second manipulator 12 is included, and the first sensor 23 and the second sensor 24 are electrically connected to the microcomputer controller.

[0036] The pouring cup 21 is a cup-shaped structure and has an integrally formed circular base 211. The pressure plate 22 is a truncated cone with a through hole 221 in the axial direction. The through hole 221 cooperates with the outer circumference of the pouring cup 21. During pouring, the pressure plate 22 is inserted into the pouring cup 21 and pressed on the base 211 of the pouring cup 21. In addition, the height of the pressure plate 22 is lower than that of the pouring cup 21.

[0037] The first storage table 13 and the third storage table 15 have the same structure, and a first groove for positioning and placing the pouring cup 21 is opened on the table top; the second storage table 14 and the fourth storage table 16 have the same structure, and a second groove for positioning and placing the pressure plate 22 is opened on the table top; in addition, the first storage table 13, the second storage table 14, the third storage table 15 and the fourth storage table 16 are installed with universal wheels 17 to facilitate the turnover of each storage table.

[0038] The positions of the first storage table 13, the second storage table 14, the third storage table 15 and the fourth storage table 16 are fixed positions, which are convenient for each robot to locate and grasp; a positioning protrusion 18 is installed on the frame of the roller 1 and at the position where each storage table is installed. The positioning protrusion 18 cooperates with the positioning groove 19 opened on the edge of each storage table. At the same time, the positioning protrusion 18 is a permanent magnet.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A pressure plate type pouring cup automatic placement device, comprising a pouring machine and a roller table mounted therewith, characterized in that: include: A first manipulator installed at a position before the pouring process and on one side of the roller table; A second robot installed after the roller casting process and on the other side of the roller; A first and a second placement table installed on both sides of the first manipulator and installed on the frame of the roller for placing the pouring cup and the pressure plate, and a third and a fourth placement table installed on both sides of the second manipulator and installed on the frame of the roller for placing the pouring cup and the pressure plate; The pouring cup and the pressing plate are neatly placed on the first storage table and the second storage table respectively. When pouring molten iron, the pressing plate presses on the pouring cup to prevent it from being washed away by the molten iron. A first sensor installed on the frame of the roller conveyor for sensing whether the casting iron box has reached the position for placing the pouring cup and the pressure plate, and a second sensor installed on the frame of the roller conveyor for sensing whether the casting iron box has reached the position for removing the pouring cup and the pressure plate; In addition, it also includes a microcomputer controller for controlling the first manipulator and the second manipulator, and the first sensor and the second sensor are electrically connected to the microcomputer controller; The pouring cup is in a cup-shaped structure and has an integrally formed round base. The pressing plate is in a truncated cone shape and has a through hole in the axial direction. The through hole matches the outer circumference of the pouring cup. During pouring, the pressing plate is inserted into the pouring cup and pressed on the pouring cup base. In addition, the height of the pressing plate is lower than the height of the pouring cup. The first storage table and the third storage table have the same structure, and a first groove for positioning and placing the pouring cup is provided on the table top; The second storage table has the same structure as the fourth storage table, and a second groove for positioning and placing the pressure plate is provided on the table top; In addition, the first storage table, the second storage table, the third storage table and the fourth storage table are equipped with universal wheels to facilitate the turnover of each storage table; The positions of the first storage table, the second storage table, the third storage table and the fourth storage table are fixed, which is convenient for each manipulator to locate and grasp; A positioning protrusion is installed on the frame of the roller table and at the position where each storage table is installed. The positioning protrusion cooperates with the positioning groove opened on the edge of each storage table. At the same time, the positioning protrusion is a permanent magnet.

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