A self-insulating steel structure assembled wall

By adopting self-insulating steel structure prefabricated walls on the building walls, using channel steel and engaging grooves, engaging bump structures and filling blocks, the problems of easy air leakage and poor insulation effect of existing building insulation walls are solved. , achieving efficient insulation effect and convenient installation process.

CN112049273BActive Publication Date: 2025-01-17SHANGHAI BAIMAOHUI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN201910490714.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-06
Publication Date
2025-01-17
Estimated Expiration
2039-06-06

AI Technical Summary

Technical Problem

Existing building insulation walls are prone to air leakage, poor insulation effect and difficult to disassemble and assemble.

Method used

The self-insulating steel structure is used to assemble the wall, including the wall components and the mounting frame components. The sealing is increased by setting the channel steel, the engagement groove and the engagement bump structure on the vertical bracket, and the filling block is used to increase the sealing property, and the filling block is used to cover the wall. A seal is formed between the components, thereby improving thermal insulation and installation efficiency.

Benefits of technology

It realizes a self-insulating wall that is not easy to leak air and has good insulation effect, and is easy to disassemble and assemble, improving installation efficiency and insulation performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a self-insulating steel structure assembled wall, including a wall assembly, the wall assembly including at least two vertical brackets, a first horizontal support plate, a second horizontal support plate, and a third horizontal support plate, the vertical bracket including two channel steels, the channel steels are provided with grooves, the groove opening ends of the two channel steels are interconnected, and the two channel steels are connected and fixed by a connecting plate; the first horizontal support plate, the second horizontal support plate, and the third horizontal support plate are respectively fixed on the channel steels corresponding to the two vertical brackets; a wall block is cast between the two vertical brackets, a wall block notch is provided on one end of the wall block close to the first horizontal support plate, and the wall block is respectively provided with a snap-fit ​​groove and a snap-fit ​​protrusion at the grooves of the two vertical brackets. When at least two wall assemblies are installed in a horizontal direction, the sealing between the two wall assemblies can be increased by inserting one of the snap-fit ​​protrusions into the snap-fit ​​groove of the other wall assembly, so that the installation is convenient and has a good insulation effect.
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Description

Technical Field

[0001] The invention relates to the field of construction, and in particular to a self-insulating steel structure assembled wall. Background Art

[0002] The walls of buildings are generally made of bricks or prefabricated wall panels. At present, some buildings have begun to be made of light steel. Such walls generally need to be installed with insulation walls. At present, insulation walls are generally installed directly on the exterior walls, such as the contents disclosed in Chinese patents with publication numbers: CN207079755U, CN208415586U, CN207988199U, etc. However, the current insulation walls have defects such as easy air inflow, poor insulation effect, and difficulty in disassembly and assembly. Summary of the invention

[0003] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a self-insulating steel structure assembled wall, which is not prone to air leakage, has good insulation effect, and is easy to disassemble and assemble.

[0004] To achieve the above-mentioned object, the present invention provides a self-insulating steel structure assembled wall, comprising a wall assembly and a mounting frame assembly, wherein the wall assembly comprises at least two vertical brackets, a first horizontal support plate, a second horizontal support plate, and a third horizontal support plate, wherein the vertical bracket comprises two channel steels, wherein the channel steels are provided with grooves, the groove opening ends of the two channel steels are connected to each other, and the two channel steels are connected and fixed by a connecting plate;

[0005] The first transverse support plate, the second transverse support plate, and the third transverse support plate are respectively fixed on the channel steels corresponding to the two vertical brackets;

[0006] A wall block is cast between the two vertical brackets, and a wall block notch is arranged on one end of the wall block close to the first horizontal support plate. The grooves of the wall block located at the two vertical brackets are respectively provided with engaging grooves and engaging protrusions.

[0007] Preferably, there are at least two wall components, namely a first wall component and a second wall component, and the engaging protrusion of the first wall component can be engaged with the engaging groove of the second wall component.

[0008] Preferably, the wall assembly further comprises a decorative plate, the decorative plate is provided with a mounting slot, and the bottom surface of the decorative plate is a lifting surface, and the top surface is a mounting surface;

[0009] The first transverse support plate is provided with a first transverse horizontal plate and a first transverse vertical plate, the first transverse horizontal plate and the first transverse vertical plate are arranged at 90 degrees to each other, and the first transverse vertical plate is installed in the card slot, and the first transverse horizontal plate is tightly assembled with the card surface;

[0010] The second transverse support plate is provided with a supporting groove, and the supporting groove is engaged with the lifting surface.

[0011] Preferably, the wall blocks and decorative panels are cast using heat-insulating and sound-proof materials.

[0012] Preferably, the wall assembly is installed at a distance of 15 cm from the outer wall.

[0013] Preferably, it also includes an installation support plate, one end of which is fixed to the outer wall and the other end is assembled and fixed to the second transverse support plate, and support bolts are installed at the corresponding positions of the installation support plate and the second transverse support plate, and the support bolts are assembled with the second transverse support plate by threaded engagement and the end face thereof is tightly attached to the bottom surface of the second transverse support plate.

[0014] Preferably, the mounting frame assembly comprises a mounting plate, a bracket, and a mounting support plate, the bracket is provided with a bracket fixing plate, a bracket portion, and a bracket engaging head, the bracket fixing plate is fixed to the outer wall, the bracket engaging head is installed in the support adjustment groove, and the support adjustment groove can slide relative to the bracket engaging head in the length direction;

[0015] The support adjustment groove is arranged on the support adjustment plate, the support adjustment plate is fixed on the mounting plate, the mounting plate is also provided with a countersunk groove and a connecting groove, one end of the connecting groove passes through the mounting plate, the other end is connected with one end of the countersunk groove, and the other end of the countersunk groove passes through the mounting plate;

[0016] The bolt passes through the countersunk groove and the connecting groove and is assembled with the bracket part through threads, and the large end of the bolt is pressed tightly on the inner side of the countersunk groove;

[0017] The two ends of the mounting support plate are respectively provided with a support plate fixing part and a support plate clamping convex plate, and the support plate fixing part is assembled and fixed with the mounting plate;

[0018] Each wall assembly corresponds to two mounting support plates, and the two mounting support plates are respectively mounted on the bottom of the two vertical brackets to provide fixation and support for the bottom of the two vertical brackets.

[0019] Preferably, the support plate clamping protrusions are respectively arranged perpendicularly to the two end surfaces of the mounting support plate and protrude from the two end surfaces of the mounting support plate;

[0020] The side surface of the support plate clamping protrusion on one side is tightly attached to the side surface of the channel steel of the first wall component, and the top surface is tightly attached to the bottom surface of the second horizontal support plate, and the side surface of the support plate clamping protrusion on the other side is tightly attached to the side surface of the channel steel of the second wall component, so that the vertical bracket of the first cavity component and the second wall component is clamped between the support plate clamping protrusion and the mounting plate. At this time, the second wall component is installed directly above the first wall component.

[0021] Preferably, when the second wall component is installed directly above the first wall component, a filling block is installed in the wall block groove, the side surface of the first transverse support plate is clamped with the bottom side surface of the filling block and the filling block is clamped in the wall block groove; the top side surface of the filling block is clamped on the inner side of the support plate clamping protrusion.

[0022] Preferably, the end surfaces of both ends of the first transverse support plate, the second transverse support plate and the third transverse support plate are flush with the outer side surfaces of the channel steels of the two vertical brackets.

[0023] The beneficial effect of the present invention is that the wall components of the present invention are respectively provided with snap-fit ​​grooves and snap-fit ​​protrusions. When at least two wall components are installed in a horizontal direction, the sealing between the two wall components can be increased by inserting one of the snap-fit ​​protrusions into the snap-fit ​​groove of another wall component, thereby facilitating installation and having a better thermal insulation effect.

[0024] The mounting bracket assembly of the present invention can realize the rapid installation of the wall assembly, thereby improving the installation efficiency, and when the two wall assemblies are installed up and down, the sealing between the top and bottom surfaces of the two wall assemblies is realized by the filling block, thereby increasing the thermal insulation performance. In addition, the filling block can be cast with the same material as the wall block, and during installation, the filling block can be polished according to actual needs, thereby achieving a higher installation accuracy, thereby ensuring that the thermal insulation wall has a better thermal insulation effect after installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the wall assembly structure of the present invention.

[0026] Figure 2 It is a schematic diagram of the wall assembly structure of the present invention.

[0027] Figure 3 It is a schematic diagram of the wall assembly structure of the present invention.

[0028] Figure 4 It is a schematic diagram of the wall assembly structure of the present invention.

[0029] Figure 5 It is a structural schematic diagram of the wall assembly of the present invention located at the support plate.

[0030] Figure 6 It is a structural schematic diagram of a wall assembly of the present invention installed on a mounting frame assembly.

[0031] Figure 7 yes Figure 6 Enlarged view of F1 in the middle.

[0032] Figure 8 It is a structural schematic diagram of a wall assembly of the present invention installed on a mounting frame assembly.

[0033] Fig. 9 It is a schematic diagram of the structure of the mounting frame assembly of the present invention.

[0034] Fig.10 It is a structural schematic diagram of a wall assembly of the present invention installed on a mounting frame assembly.

[0035] Fig.11 yes Fig.10 Enlarged view of F2 in the middle.

[0036] Fig.12 It is a structural schematic diagram of the assembly location of the bracket and the mounting plate of the present invention.

[0037] Fig.13 It is a schematic diagram of the structure of the mounting frame assembly of the present invention. DETAILED DESCRIPTION

[0038] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0039] See also Figure 1 -As 13, the self-insulating steel structure assembled wall of this embodiment includes a wall assembly and a mounting frame assembly, wherein the wall assembly includes at least two vertical brackets, a first horizontal support plate 210, a second horizontal support plate 220, and a third horizontal support plate 230, wherein the vertical bracket includes two channel steels 110, wherein the channel steels 110 are provided with grooves 111, and the opening ends of the grooves 111 of the two channel steels 110 are connected to each other, and the two channel steels 110 are connected and fixed by a connecting plate 120;

[0040] The first transverse support plate 210, the second transverse support plate 220, and the third transverse support plate 230 are respectively fixed on the channel steels 110 corresponding to the two vertical brackets, so that the first transverse support plate 210, the second transverse support plate 220, and the third transverse support plate 230 connect and fix the two vertical brackets;

[0041] A wall block 310 made of heat-insulating and sound-proofing materials is cast between the two vertical brackets. A wall block notch 311 is provided on one end of the wall block 310 close to the first horizontal support plate 210. The wall block is provided with a snap-fit ​​groove 312 and a snap-fit ​​protrusion 313 at the grooves 111 of the two vertical brackets.

[0042] When there are two wall components, which are respectively referred to as the first wall component and the second wall component, the snap-fitting protrusion 313 of the first wall component can be snap-fitted with the snap-fitting groove 312 of the second wall component. This design is different from the traditional way of pressing the sides of two wall components together. Due to manufacturing errors, there is still a gap between the sides of the two wall components, which may cause wind to pass through the gap and enter the wall block, thereby greatly reducing the insulation effect of the insulation wall. However, the design of snap-fitting groove 312 and snap-fitting protrusion 313 can avoid this problem. It forms a plug-in structure between the sides of the two wall components, thereby greatly reducing the gap between the sides of the two wall components, thereby increasing the insulation effect.

[0043] Furthermore, the wall assembly further includes a decorative plate 320, on which a mounting slot 321 is provided, and the bottom surface of the decorative plate 320 is a lifting surface 323, and the top surface is a mounting surface 322;

[0044] The first transverse support plate 210 is provided with a first transverse horizontal plate 212 and a first transverse vertical plate 211, the first transverse horizontal plate 212 and the first transverse vertical plate 211 are arranged at 90 degrees to each other, and the first transverse vertical plate 211 is inserted into the card slot 321, and the first transverse horizontal plate 212 is tightly assembled with the card surface 322;

[0045] The second transverse support plate 220 is provided with a support notch 221, and the support notch 221 is engaged with the lifting surface 323, so that the decorative plate 320 is mounted between the first transverse support plate 210 and the second transverse support plate 220. In actual use, the decorative plate 320 is at the outermost, and plays a decorative role, similar to wall tiles. At present, the thickness of the wall block is only about 12 cm, and the thickness of the decorative plate is about 8 cm, which makes the thickness of the entire wall assembly about 20 cm, which can play a good sound insulation and heat preservation effect.

[0046] In actual use, the wall components can be directly fixed on the exterior wall where insulation wall is required, so as to achieve insulation and sound insulation effects. Generally, the wall components are installed at a distance of about 15 cm from the exterior wall.

[0047] See also Figure 5 In order to facilitate the installation of the wall assembly, a mounting support plate 410 can be fixed on the exterior wall. The mounting support plate 410 is assembled and fixed with the second horizontal support plate 230, and support bolts 420 are installed at the corresponding positions of the mounting support plate 410 and the second horizontal support plate 220. The support bolts 420 are assembled with the second horizontal support plate 220 through threaded engagement and the end faces thereof are tightly attached to the bottom surfaces of the second horizontal support plates 220, thereby providing support for the second horizontal support plates 220, that is, providing support for the decorative panels 320.

[0048] See also Figure 6-Figure 13The mounting frame assembly includes a mounting plate 330, a bracket 510, and a mounting support plate 410. The bracket 510 is provided with a bracket fixing plate 511, a bracket portion 512, and a bracket engaging head 513. The bracket fixing plate 511 is fixed to the outer wall 340. The bracket engaging head 513 is inserted into the support adjustment groove 334, and the support adjustment groove 334 can slide relative to the bracket engaging head 513 in the length direction. This is mainly to facilitate the adjustment of the mounting plate 330 when installing the mounting plate 330.

[0049] The support adjustment groove 334 is arranged on the support adjustment plate 333, and the support adjustment plate 333 is fixed on the mounting plate 330. The mounting plate 330 is also provided with a countersunk groove 331 and a connecting groove 332. One end of the connecting groove 332 passes through the mounting plate 330, and the other end is connected with one end of the countersunk groove 331. The other end of the countersunk groove 331 passes through the mounting plate 330.

[0050] The bolt 520 passes through the countersunk groove 331 and the connecting groove 332 and is screwed together with the bracket part 512 through threads, and the large end 521 of the bolt 520 is pressed against the inner side of the countersunk groove 331, so that the mounting plate and the bracket part 512 are assembled, pressed and fixed by the bolt 520;

[0051] The mounting support plate 410 is provided with a support plate fixing portion 440 and a support plate clamping convex plate 430 at both ends, respectively. The support plate fixing portion 440 is assembled and fixed with the mounting plate 330, and the assembly and fixation of the support plate fixing portion 440 and the mounting plate 330 can be achieved by passing a bolt through the support plate fixing portion 440 and then screwing and fixing with the mounting plate 330 through a thread;

[0052] Each wall assembly corresponds to two mounting support plates 410, which are respectively mounted at the bottom of the two vertical brackets and provide fixation and support for the bottom of the two vertical brackets. The support plate clamping convex plates 430 are respectively arranged perpendicular to the two end surfaces of the mounting support plate 410 and protrude from the two end surfaces of the mounting support plate 410;

[0053] The side of the support plate clamping convex plate 430 on one side is tightly attached to the side of the channel steel 110 of the first wall component, and the top surface is tightly attached to the bottom surface of the second horizontal support plate 220, thereby supporting the second horizontal support plate 220; the side of the support plate clamping convex plate 430 on the other side is tightly attached to the side of the channel steel 110 of the second wall component, thereby clamping the vertical brackets of the first cavity component and the second wall component between the support plate clamping convex plate 430 and the mounting plate. At this time, the second wall component is located directly above the first wall component ( Figure 6 The second wall component is located on the left side of the first wall component).

[0054] Because in actual installation, the wall components are installed in an infinitely continuous state up and down and left and right, so as to form a whole insulation wall. When the second wall component is installed directly above the first wall component, a filling block 350 is installed in the wall block slot 311, and the side of the first horizontal support plate 210 is clamped with the bottom side of the filling block 350, and the filling block 350 is clamped in the wall block slot 311;

[0055] See also Figure 10-11 The top side of the filling block 350 is clamped on the inner side of the support plate clamping convex plate 430, so that the filling block 350 is firmly clamped in the wall block notch 311. The wall block notch 311 and the filling block 350 are provided because during actual installation, the size of the closed cavity formed between the wall block notch 311 and the bottom surface of the wall component located above it may be inconsistent. In this case, the filling blocks 350 of different sizes can be clamped and closed, thereby improving the sealing between the two wall components and increasing the overall structural strength.

[0056] Preferably, for ease of installation, the end faces of the first transverse support plate 210, the second transverse support plate 220, and the third transverse support plate 230 are flush with the outer side surfaces of the channel steels of the two vertical brackets, so that after multiple wall components are continuously installed up and down and left and right, in the length direction of the first transverse support plate 210, the first transverse support plate 210, the second transverse support plate 220, and the third transverse support plate 230 of each wall component are overlapped and connected to each other, thereby facilitating the installation of decorative panels, and the decorative panels can be cast with the same material as the wall blocks.

[0057] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

[0058] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.

Claims

1. A self-insulating steel structure assembled wall, characterized by: The invention comprises a wall assembly and a mounting frame assembly, wherein the wall assembly comprises at least two vertical brackets, a first horizontal support plate, a second horizontal support plate, and a third horizontal support plate, wherein the vertical bracket comprises two channel steels, wherein the channel steels are provided with grooves, the groove opening ends of the two channel steels are connected to each other, and the two channel steels are connected and fixed by a connecting plate; The first transverse support plate, the second transverse support plate, and the third transverse support plate are respectively fixed on the channel steels corresponding to the two vertical brackets; A wall block is cast between the two vertical brackets, and a wall block notch is provided on one end of the wall block close to the first horizontal support plate. The grooves of the wall block located at the two vertical brackets are respectively provided with a snap-fit ​​groove and a snap-fit ​​protrusion; There are at least two wall components, namely a first wall component and a second wall component, and the engaging protrusion of the first wall component can be engaged with the engaging groove of the second wall component; The end surfaces of both ends of the first transverse support plate, the second transverse support plate and the third transverse support plate are flush with the outer side surfaces of the channel steels of the two vertical brackets.

2. The self-insulating steel structure assembled wall according to claim 1, characterized in that: The wall assembly also includes a decorative plate, on which a mounting slot is provided, and the bottom surface of the decorative plate is a lifting surface, and the top surface is a mounting surface; The first transverse support plate is provided with a first transverse horizontal plate and a first transverse vertical plate, the first transverse horizontal plate and the first transverse vertical plate are arranged at 90 degrees to each other, and the first transverse vertical plate is installed in the card slot, and the first transverse horizontal plate is tightly assembled with the card surface; The second transverse support plate is provided with a supporting groove, and the supporting groove is engaged with the lifting surface.

3. The self-insulating steel structure assembled wall according to claim 2, characterized in that: Wall blocks and decorative panels are cast using thermal insulation and sound insulation materials.

4. The self-insulating steel structure assembled wall according to claim 1, characterized in that: The wall components are installed at a distance of 15cm from the exterior wall.

5. The self-insulating steel structure assembled wall according to claim 2, characterized in that: It also includes an installation support plate, one end of which is fixed to the outer wall and the other end is assembled and fixed to the second transverse support plate, and support bolts are installed at the corresponding positions of the installation support plate and the second transverse support plate. The support bolts are assembled with the second transverse support plate through threaded engagement and the end faces thereof are tightly attached to the bottom surface of the second transverse support plate.

6. The self-insulating steel structure assembled wall according to claim 1, characterized in that: The mounting frame assembly includes a mounting plate, a bracket, and a mounting support plate. The bracket is provided with a bracket fixing plate, a bracket portion, and a bracket engaging head. The bracket fixing plate is fixed to the outer wall. The bracket engaging head is installed in the support adjustment groove, and the support adjustment groove can slide relative to the bracket engaging head in the length direction. The support adjustment groove is arranged on the support adjustment plate, the support adjustment plate is fixed on the mounting plate, the mounting plate is also provided with a countersunk groove and a connecting groove, one end of the connecting groove passes through the mounting plate, the other end is connected with one end of the countersunk groove, and the other end of the countersunk groove passes through the mounting plate; The bolt passes through the countersunk groove and the connecting groove and is assembled with the bracket part through threads, and the large end of the bolt is pressed tightly on the inner side of the countersunk groove; The two ends of the mounting support plate are respectively provided with a support plate fixing part and a support plate clamping convex plate, and the support plate fixing part is assembled and fixed with the mounting plate; Each wall assembly corresponds to two mounting support plates, and the two mounting support plates are respectively mounted on the bottom of the two vertical brackets to provide fixation and support for the bottom of the two vertical brackets.

7. The self-insulating steel structure assembled wall according to claim 6, characterized in that: The support plate clamping convex plates are respectively arranged perpendicularly to the two end surfaces of the mounting support plate and protrude from the two end surfaces of the mounting support plate; The side surface of the support plate clamping protrusion on one side is tightly attached to the side surface of the channel steel of the first wall component, and the top surface is tightly attached to the bottom surface of the second horizontal support plate, and the side surface of the support plate clamping protrusion on the other side is tightly attached to the side surface of the channel steel of the second wall component, so that the vertical bracket of the first cavity component and the second wall component is clamped between the support plate clamping protrusion and the mounting plate. At this time, the second wall component is installed directly above the first wall component.

8. The self-insulating steel structure assembled wall according to claim 7, characterized in that: When the second wall component is installed directly above the first wall component, a filling block is installed in the wall block groove, the side surface of the first horizontal support plate is clamped with the bottom side surface of the filling block and the filling block is clamped in the wall block groove; the top side surface of the filling block is clamped on the inner side of the support plate clamping protrusion.

Citation Information

Patent Citations

  • Novel steel structure wall

    CN207079755U

  • Steel construction self preservation temperature wall body

    CN207988199U

  • Steel structure wall

    CN208415586U

  • Self-insulation steel structure fabricated wall

    CN210316072U