A surface treatment device for flat wire material for chain

Abstract

The present invention provides a surface treatment device for flat wire material for chain, belonging to the technical field of chain raw material processing equipment. The surface treatment device for flat wire material for chain comprises a processing box body, a servo motor, an ultrasonic generator and a processing box. Under the limiting action of the fixing nut, the threaded barrel will perform telescopic movement while rotating, and then will carry the ultrasonic generator through the mounting frame to perform rotation and telescopic movement around the processing box. When the ultrasonic wave propagates in the liquid, acoustic cavitation will be generated. When the cavitation bubble suddenly closes, the shock wave emitted can generate thousands of atmospheric pressures around it, directly and repeatedly impacting the dirt layer, so as to destroy the adsorption of dirt and the surface of the cleaning part, so that the ultrasonic wave generated by the ultrasonic generator can perform all-round processing on the flat wire material to be processed from all angles. Compared with the traditional processing method, not only the processing quality is extremely high, but also the processing efficiency is greatly improved.

Description

Technical Field

[0001] The invention belongs to the technical field of chain raw material processing equipment, in particular to a surface treatment equipment for flat wire material for chains. Background Art

[0002] Chains are generally metal links or rings, and are mostly used for mechanical transmission, traction, and chain-shaped objects used to block traffic channels (such as in streets, rivers, or harbor entrances). Chains used for mechanical transmission, and the most commonly used material for chain production is flat wire. After the raw materials for chains enter the factory, the flat wire materials need to be processed so that the flat wire materials meet the requirements of chain making materials. Traditionally, the processing of flat wire raw materials is mainly to remove rust and some pollutants on their surface.

[0003] Traditional flat wire surface treatment methods mostly use chemical methods, which require strict control of the pH value of the treatment solution. Not only is the treatment efficiency low, but it is also easy to damage the treated flat wire material. In addition, the rust removal solution after use is not well treated and is easy to pollute the environment. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a surface treatment device for flat wire materials for chains, which solves the problem that many existing traditional chemical treatment methods require strict control of the pH value of the treatment liquid, which not only has low treatment efficiency but also easily causes damage to the treated materials. In addition, the rust removal liquid after use is not well treated and easily causes environmental pollution.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a surface treatment device for flat wire materials for chains, comprising a processing box body, a servo motor, an ultrasonic generator and a processing box, the inner side wall of the processing box body is fixedly connected to two driving members, the driving ends of the two driving members are fixedly connected to a first connecting frame, the interiors of the two first connecting frames are provided with a first connecting shaft, the two ends of the first connecting shaft are fixedly connected to the inner side wall of the first connecting frame, the outer surfaces of the two first connecting shafts are rotatably connected to a connecting rod, a fixing rod is provided between the two connecting rods, the fixing rod is located directly above the processing box, the two sides of the fixing rod are fixedly connected to a second connecting frame, the interiors of the two second connecting frames are provided with a second connecting shaft, the two ends of the second connecting shaft are fixedly connected to the inner side wall of the second connecting frame, the two connecting One end of the connecting rod away from the first connecting shaft is rotatably connected to the outer surfaces of the two second connecting shafts respectively, and a plurality of hanging rods are fixedly connected to the outer surface of the bottom of the fixing rod, and the plurality of hanging rods are distributed in a circular array. A mounting bracket is arranged below the processing box, and the shape of the mounting bracket is U-shaped. The ultrasonic generator is mounted on the inner side wall of the mounting bracket, and a driving mechanism is arranged at the bottom of the mounting bracket, and the driving mechanism includes a threaded rod, and the driving end of the servo motor extends through the bottom of the processing box body to the interior thereof and is fixedly connected to the bottom of the threaded rod. A threaded barrel is threadedly connected to the outer surface of the threaded rod, and the top of the threaded barrel is fixedly connected to the bottom of the mounting bracket. A fixing nut is threadedly sleeved on the outer surface of the threaded barrel, and a thread corresponding to the fixing nut is opened on the outer surface of the threaded barrel, and the fixing nut is fixedly connected to the inner side wall of the processing box body.

[0008] Preferably, the two driving members are electric push rods.

[0009] Preferably, a plurality of limiting rods are fixedly connected to the tops of the plurality of suspension rods, and the distances between two adjacent limiting rods are the same.

[0010] Working principle: When in use, add enough water to the inside of the storage box, hang the flat wire material to be processed on the hanging rod, start the driving part, and change its length. Since the driving end of the driving end is rotatably connected to the connecting rod through the first connecting frame and the first connecting shaft, and the other end of the connecting rod is rotatably connected to the side wall of the fixed rod through the second connecting frame and the second connecting shaft, the fixed rod will move downward with the hanging rod until the water inside the processing box overflows the flat wire material to be processed, and then the driving part can be closed. At this time, the ultrasonic generator is turned on, and the servo motor is started to make its driving end perform a fixed period of forward and reverse motion. The servo motor driving end will carry the threaded rod to perform rotational motion. Since the threaded barrel is threadedly connected to the outer surface of the threaded rod, and the threaded barrel is threadedly connected to the inside of the fixing nut, and the fixing nut is fixedly connected to the inner side wall of the processing box body, under the limiting action of the fixing nut, the threaded barrel will perform telescopic motion while performing rotational motion, and then it will carry the ultrasonic generator through the mounting frame and perform rotational and telescopic motion around the processing box. When ultrasonic waves propagate in liquids, due to nonlinear effects, acoustic cavitation will occur, and when the cavitation bubbles suddenly close, acoustic cavitation will occur. The shock wave generated by the bubble can generate thousands of atmospheric pressures around it, directly and repeatedly impacting the dirt layer, which can destroy the adsorption of dirt and the surface of the cleaning parts on the one hand, and on the other hand, it can also cause the destruction of the dirt layer and separate it from the surface of the cleaning parts and disperse it into the cleaning liquid. The vibration of the bubble can also scrub the solid surface, and the bubble can also "drill" into the cracks to vibrate and make the dirt fall off. For greasy dirt, due to the ultrasonic cavitation effect, the two liquids are quickly dispersed and emulsified at the interface. When the solid particles are attached to the surface of the cleaning parts by the oil, the oil is emulsified and the solid particles fall off, making the solid particles fall off. The ultrasonic wave generated by the ultrasonic generator processes the flat wire material to be processed from all angles. Compared with the traditional processing method, not only the processing quality is extremely high, but also the processing efficiency is greatly improved. After the processing is completed, the servo motor and the wave generator are turned off, and the driving part is started, so that the fixed rod continuously moves back and forth in the vertical direction, so that the rust and oil stains removed by the ultrasonic vibration of the flat wire material are washed away by the liquid. Since the reagents used in this processing method are different from those used in the traditional processing method, the used liquid will not cause pollution to the environment.

[0011] (III) Beneficial effects

[0012] The present invention provides a surface treatment device for flat wire material for chains. It has the following beneficial effects:

[0013] 1. This kind of flat wire surface treatment equipment for chains, under the limiting action of the fixed nut, the threaded barrel will do telescopic movement while rotating, and then will carry the ultrasonic generator through the mounting frame to rotate and telescopic movement around the treatment box. When the ultrasonic wave propagates in the liquid, acoustic cavitation will be generated. When the cavitation bubble suddenly closes, the shock wave emitted can generate thousands of atmospheric pressures around it, directly and repeatedly impacting the dirt layer, so as to destroy the adsorption of dirt and the surface of the cleaning part, so that the ultrasonic wave generated by the ultrasonic generator can carry out all-round treatment of the flat wire material to be treated from all angles. Compared with the traditional treatment method, not only the treatment quality is extremely high, but also the treatment efficiency is greatly improved.

[0014] 2. This kind of flat wire surface treatment equipment for chains, after the treatment is completed, turn off the servo motor and the wave generator, start the driving part, so that the fixed rod continuously makes a reciprocating motion in the vertical direction, so that the treated flat wire material can be washed away by the liquid to wash away the rust and oil stains shaken off by the ultrasonic wave. Since the reagents used in this treatment method are different from those used in the traditional treatment method, the used liquid will not cause pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is a front view of the present invention;

[0017] Figure 3 For the present invention Figure 1 A magnified view of point A;

[0018] Figure 4 It is a schematic diagram of the connection relationship between the hanging rod and the fixing rod of the present invention.

[0019] Among them, 1. processing box body; 2. driving part; 3. first connecting frame; 4. first connecting shaft; 5. limiting rod; 6. connecting rod; 7. second connecting frame; 8. ultrasonic generator; 9. second connecting shaft; 10. processing box; 11. mounting frame; 12. servo motor; 13. threaded rod; 14. threaded cylinder; 15. fixing nut; 16. hanging rod; 17. fixing rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example:

[0022] like Figure 1-4 As shown, an embodiment of the present invention provides a surface treatment device for flat wire materials for chains, including a processing box body 1, a servo motor 12, an ultrasonic generator 8 and a processing box 10, the inner side wall of the processing box body 1 is fixedly connected to two driving members 2, the driving ends of the two driving members 2 are fixedly connected to a first connecting frame 3, the interiors of the two first connecting frames 3 are provided with a first connecting shaft 4, both ends of the first connecting shaft 4 are fixedly connected to the inner side wall of the first connecting frame 3, the outer surfaces of the two first connecting shafts 4 are rotatably connected to connecting rods 6, a fixing rod 17 is provided between the two connecting rods 6, the fixing rod 17 is located directly above the processing box 10, both sides of the fixing rod 17 are fixedly connected to second connecting frames 7, the interiors of the two second connecting frames 7 are provided with second connecting shafts 9, both ends of the second connecting shaft 9 are fixedly connected to the inner side wall of the second connecting frame 7, and the two connecting rods 6 are away from the first connecting shaft 4. One end is rotatably connected to the outer surface of the two second connecting shafts 9 respectively, and a plurality of hanging rods 16 are fixedly connected to the outer surface of the bottom of the fixing rod 17, and the plurality of hanging rods 16 are distributed in a circular array. A mounting frame 11 is arranged below the processing box 10, and the shape of the mounting frame 11 is U-shaped. The ultrasonic generator 8 is mounted on the inner wall of the mounting frame 11, and a driving mechanism is arranged at the bottom of the mounting frame 11. The driving mechanism includes a threaded rod 13, and the driving end of the servo motor 12 extends through the bottom of the processing box body 1 to the inside thereof and is fixedly connected to the bottom of the threaded rod 13. A threaded barrel 14 is threadedly connected to the outer surface of the threaded rod 13, and the top of the threaded barrel 14 is fixedly connected to the bottom of the mounting frame 11. A fixing nut 15 is threadedly sleeved on the outer surface of the threaded barrel 14, and a thread corresponding to the fixing nut 15 is opened on the outer surface of the threaded barrel 14, and the fixing nut 15 is fixedly connected to the inner wall of the processing box body 1.

[0023] The two driving members 2 are both electric push rods; the tops of the plurality of suspension rods 16 are fixedly connected with a plurality of limit rods 5, and the distances between two adjacent limit rods 5 are the same.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for flat wire material for chain, comprising a processing box body (1), a servo motor (12), an ultrasonic generator (8) and a processing box (10), characterized in that: The inner side wall of the processing box body (1) is fixedly connected to two driving members (2), the driving ends of the two driving members (2) are fixedly connected to the first connecting frame (3), the first connecting shaft (4) is arranged inside the two first connecting frames (3), the two ends of the first connecting shaft (4) are fixedly connected to the inner side wall of the first connecting frame (3), the outer surfaces of the two first connecting shafts (4) are rotatably connected to connecting rods (6), a fixing rod (17) is arranged between the two connecting rods (6), the fixing rod (17) is located directly above the processing box (10), the two sides of the fixing rod (17) are fixedly connected to the second connecting frame (7), the second connecting shaft (9) is arranged inside the two second connecting frames (7), the two ends of the second connecting shaft (9) are fixedly connected to the inner side wall of the second connecting frame (7), the ends of the two connecting rods (6) away from the first connecting shaft (4) are rotatably connected to the outer surfaces of the two second connecting shafts (9), and the fixing rod (17) ) is fixedly connected to the outer surface of the bottom of the processing box (10), and the plurality of suspension rods (16) are distributed in a circular array. A mounting frame (11) is arranged below the processing box (10), and the mounting frame (11) is U-shaped. The ultrasonic generator (8) is mounted on the inner wall of the mounting frame (11). A driving mechanism is arranged at the bottom of the mounting frame (11), and the driving mechanism includes a threaded rod (13). The driving end of the servo motor (12) passes through the bottom of the processing box body (1) and extends to the inside thereof and is fixedly connected to the bottom of the threaded rod (13). The outer surface of the threaded rod (13) is threadedly connected to a threaded barrel (14), and the top of the threaded barrel (14) is fixedly connected to the bottom of the mounting frame (11). A fixing nut (15) is threadedly sleeved on the outer surface of the threaded barrel (14), and a thread corresponding to the fixing nut (15) is opened on the outer surface of the threaded barrel (14), and the fixing nut (15) is fixedly connected to the inner wall of the processing box body (1).

2. The surface treatment equipment for flat wire material for chain according to claim 1, characterized in that: The two driving members (2) are both electric push rods.

3. The surface treatment equipment for flat wire material for chain according to claim 1, characterized in that: A plurality of limiting rods (5) are fixedly connected to the tops of the plurality of suspension rods (16), and the distance between two adjacent limiting rods (5) is the same.

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