Direct-feed semi-automatic feeding mechanism
By designing a direct-feeding semi-automatic loading mechanical device, automated loading and support are achieved, solving the problems of difficulty in realizing and manual intervention in the existing technology, improving production efficiency and cutting accuracy, and ensuring workers' safety.
Patent Information
- Application Number
- CN202011124370.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-10-20
AI Technical Summary
In the existing metal laser cutting equipment, it is difficult to achieve zero tail material by gantry pipe cutting machines, and the material waste is huge, the loading logic takes a long time, the failure rate is high, and manual intervention is required to lead to low production efficiency and safety concerns. The pipe is in It is easy to deform during cutting and affects cutting accuracy.
A direct-feeding semi-automatic loading mechanical device is designed, which adopts an automated loading method, including bed, chuck, floating support assembly, feeding mechanism and clamping assembly. By automatically clamping and pushing the pipe, zero tail material processing is achieved. Reduce manual intervention, provide support and limits, and adapt to pipes of different diameters.
It achieves stable operation of machinery, solid structure, convenient operation, reduces loading cycle, improves production efficiency, avoids pipe deformation and surface damage, and ensures workers' safety.
Smart Images

Figure CN112296509B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a direct-feeding semi-automatic feeding mechanical device. Background Art
[0002] Among the existing metal laser cutting equipment, the fully automatic loading and unloading pipe cutting machine is an automated pipe cutting equipment that has quietly emerged in recent years. It can independently complete the loading and unloading of pipes without the need for manual placement. The existing pipe cutting machine has a bed structure that can be roughly divided into two categories, one is a gantry structure, and the other is a wall-mounted structure. The chuck of the existing gantry machine tool pipe cutting machine is located at the center of the guide rail, so the operation is relatively stable. However, it is difficult to achieve zero tail material, and the material waste is huge. The loading logic actions are more and time-consuming, so the failure rate is relatively high. Due to the excessive displacement action, it is easy to cause scratches on the surface of the material and the pipe.
[0003] The loading device is a key equipment on the production line. The current laser cutting equipment adopts the traditional manual loading and unloading method or semi-automatic feeding, which requires manual intervention, high labor intensity, low production efficiency and poor working environment. On the other hand, some pipes are large and heavy, and operators are easily injured if they do not operate them properly during transportation, which causes safety concerns. However, when the pipe is transported to the bracket by the conveying device, it will be tilted and scattered, and the axis of the pipe cannot coincide with the line connecting the center of the front chuck and the rear chuck, which is not conducive to the clamping of the pipe. This is the shortcoming of the existing technology.
[0004] Most of the semi-automatic feeders currently used have a slow feeding speed, resulting in a long feeding cycle, which will affect the working efficiency of the cutting machine.
[0005] When the pipe cutting machine is cutting the pipe, it will generate pressure on the workpiece. If the pipe is long, it may cause the pipe to deform, which will reduce the cutting accuracy and cause waste. Therefore, when cutting, the pipe needs to be supported and limited, which can prevent the pipe from deforming and "deviation" when cutting.
[0006] When the pipe is transported to the bracket by the conveying device, after being cut and processed, the pipe at the rear needs to be pushed forward to continue the cutting work. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides a direct-feed semi-automatic feeding mechanical device, which has stable mechanical operation, solid and stable structure, and more convenient and intuitive operation. It adopts an automated feeding method, can automatically align the clamped pipe, avoids manual adjustment, eliminates human intervention, can protect the safety of workers, shortens the feeding cycle, and thus improves production efficiency.
[0008] In order to solve the above technical problems, the present invention solves the problems through the following technical solutions: a direct-feed semi-automatic loading mechanical device, including a bed body, a bed appendage is arranged on the side of the bed body, a chuck is arranged on the bed body, a loading assembly, a plurality of floating support assemblies, a pipe pushing mechanism and a feeding mechanism are arranged on the bed appendage, the loading assembly, the floating support assembly, the pipe pushing mechanism and the feeding mechanism cooperate with each other to perform the feeding and loading work, and the chuck clamps the delivered pipe.
[0009] Preferably, the bed attachment is detachably mounted to the side of the bed body, and the mounting connection method is one of bolt connection, riveting, snap connection and pin connection; or, the bed attachment and the bed body are a whole, formed by splicing profiles, and the profiles are connected together by welding, bolting or riveting.
[0010] Preferably, at least one track is provided on the bed body, a plurality of support seats are provided at the bottom of the chuck, the support seats move on the track, and claws are provided on the front and rear sides of the chuck.
[0011] Preferably, the feeding mechanism includes a feeding drive motor and several feeders, and a power transmission rod is connected between the feeders; a meshing driving gear and a passive gear are arranged in the feeder, the driving gear is driven to rotate by the power rotation rod, and the passive gear is connected to the main sprocket so that the two rotate together; the driving gear is connected to a connecting shaft, and the connecting shaft is connected to the next power transmission rod, and the connecting shaft transmits power to the next power transmission rod; the feeding drive motor drives the power rotation rod to rotate, and the feeder uses the main sprocket to drive the feeding chain for transmission, and pipes are placed on the feeding chain, and the feeding and movement of the pipes are realized by the feeding chain transmission.
[0012] Preferably, the floating support assembly includes a vertically arranged support mounting plate, a support cylinder and a support arm. The tail ends of the support cylinder and the support arm are rotatably arranged on the support mounting plate. The support cylinder is provided with an extendable and retractable support rod, and the top end of the support rod is rotatably connected to the support arm; the support cylinder drives the support rod to extend and retract, thereby supporting the lifting and lowering of the support arm; the floating support assembly is used to lift and lower the pipe.
[0013] Preferably, a first mounting seat is arranged on the support mounting plate, an auxiliary arm is rotatably arranged on the first mounting seat, a second mounting seat and a third mounting seat are arranged on the back side of the clamping portion mounting plate, and the top end of the auxiliary arm is rotatably arranged on the third mounting seat; the top end of the support arm is rotatably arranged on the second mounting seat; the spacing between the second mounting seat and the third mounting seat is equal to the distance from the first mounting seat to the rotation axis from the rear end of the support arm; the support arm and the auxiliary arm form two parallel sides of a parallelogram, and the support mounting plate and the clamping portion mounting plate form another pair of parallel sides of the parallelogram.
[0014] Preferably, the floating support assemblies are arranged in a row and connected to the loading assemblies; the loading assemblies include a mounting plate, a movable plate and a slide rod, the movable plate is arranged on the mounting plate and moves along the first slide rail, and the limit plate is arranged on the slide rod; the movable plate is provided with a push rod, and the push rod pushes the slide rod to move so as to drive the limit plate to move; the loading assemblies are provided with a plurality of limit plates and drive the movement of the limit plates; the floating support assemblies are provided with a limit shaft, and the limit shaft cooperates with the limit plate to work to limit the lifting angle of the support arm.
[0015] Preferably, a clamping assembly for clamping the steel pipe is provided at the top of the support arm, and the clamping assembly includes a clamping part mounting plate, and the clamping part mounting plate is provided with a clamping cylinder, a bottom clamping part and two side clamping parts. The two side clamping parts move synchronously towards each other under the drive of the clamping cylinder to cooperate with the bottom clamping part to perform a centering clamping effect on the pipe.
[0016] Preferably, the front side of the clamping portion mounting plate is rotatably provided with a first swing arm and a second swing arm in parallel, the top ends of the first swing arm and the second swing arm are provided with a connecting arm, the connecting arm is provided with a side clamping portion, the second swing arm is connected to a driving arm, and the driving arm is driven by a clamping cylinder to extend and retract; the back side of the clamping portion mounting plate is provided with the same mechanism and parts as the front side; a gear bin is provided in the clamping portion mounting plate, and two meshing synchronous gears are provided in the gear bin, and the rotating shafts of the two synchronous gears are respectively connected to one of the two second swing arms; the synchronous gears cooperate in transmission to make the two second swing arms swing synchronously.
[0017] Preferably, the pipe pushing mechanism includes a pushing cylinder, which is arranged on a base frame, a second slide rail is arranged in front of the base frame, a sliding seat is movably arranged on the second slide rail, a pushing cylinder is provided with a pushing head, a vertical push plate is arranged on the sliding seat, the vertical push plate rests on the tail end of the pipe, and the pushing head is connected to the vertical push plate; the pushing cylinder drives the pushing head to move, thereby driving the vertical push plate to push the pipe to move.
[0018] The present invention provides a direct-feeding semi-automatic feeding mechanical device, which has stable mechanical operation, solid and stable structure, more convenient and intuitive operation, is conducive to realizing zero-tail material processing, has uniform force and good load-bearing capacity; adopts an automated feeding method, can automatically center the clamped pipe, can provide support for the pipe when cutting the pipe, and has the function of adjusting the height, suitable for pipes of different diameters, and after the pipe is cut, pushes the subsequent pipe to continue to participate in the cutting, avoids manual adjustment, eliminates human intervention, can protect the safety of workers, shortens the feeding cycle, and thus improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the drawings are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments and their drawings can be obtained based on the embodiments shown in these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the bed structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the chuck structure that can be used in the present invention.
[0022] Figure 3 It is a side view of the machine tool of the present invention when it is working.
[0023] Figure 4 It is a rear view of the machine tool of the present invention when it is working.
[0024] Figure 5 It is a structural schematic diagram of the invented floating support assembly and its matching parts.
[0025] Figure 6 It is a schematic diagram of the structure of the feeding assembly of the present invention.
[0026] Figure 7 It is a schematic diagram of the structure of the floating support assembly of the present invention.
[0027] Figure 8 It is a structural schematic diagram of the clamping assembly of the present invention.
[0028] Fig. 9 It is a bottom schematic diagram of the clamping portion mounting plate of the present invention.
[0029] Fig.10 It is a structural schematic diagram of the pipe pushing mechanism of the present invention.
[0030] Fig.11 It is a schematic diagram of the structure of the feeding mechanism of the present invention.
[0031] Fig.12 It is a schematic structural diagram of the gear set and sprocket in the feeder of the present invention.
[0032] In the figure: bed body 1, bed appendage 10, feeder base 101, floating support placement port 102, feeding clamp 103, cutting head 104, feeder assembly 11, mounting plate 110, first slide rail 111, drive motor 112, track 12, moving plate 13, push rod 131, slide rod 14, limit plate 141, chuck 2, clamping claw 21, support seat 22, floating support assembly 3, support mounting plate 31, support cylinder 32, support rod 321, support arm 33, limit shaft 331, limit shaft mounting plate 332, first mounting seat 34, auxiliary arm 35, clamping portion mounting plate 4, side clamping portion 41, connecting arm 411, bottom clamping portion 42, first Second mounting seat 43, third mounting seat 44, gear bin 45, synchronous gear 451, clamping cylinder 5, first swing arm 51, second swing arm 52, driving arm 53, pipe pushing mechanism 6, pushing cylinder 61, base frame 611, second slide rail 612, pushing head 613, sliding seat 62, vertical push plate 621, mounting hole 622, feeding mechanism 7, feeding drive motor 71, power transmission rod 72, feeder 73, feeder body 731, long support leg 732, short support leg 733, support foot 734, telescopic support rod 735, feeding chain 74, pipe fixing seat 741, passive gear 75, main sprocket 751, driving gear 76, connecting shaft 761. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions of various embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] like Figures 1 to 12 As shown, the direct-feeding semi-automatic feeding mechanical device includes a bed body 1, a bed appendage 10 is arranged on the side of the bed body 1, a chuck 2 is arranged on the bed body 1, a feeding component 11, a plurality of floating support components 3, a pipe pushing mechanism 6 and a feeding mechanism 7 are arranged on the bed appendage 10, the feeding component 11, the floating support component 3, the pipe pushing mechanism 6 and the feeding mechanism 7 cooperate with each other to perform feeding and feeding work, and the chuck 2 clamps the delivered pipe.
[0035] The bed appendage 10 is detachably mounted to the side of the bed body 1, and the installation connection method is one of bolt connection, riveting, snap connection and pin connection; or, the bed appendage 10 and the bed body 1 are a whole, which are spliced by profiles, and the profiles are connected together by welding or bolt connection or riveting. The bed mechanism of the device includes the bed body 1 and the bed appendage 10 located on the side, which has an "L" shape from the cross-section. The claw 21 on the chuck 2 is located above the bed appendage 10, so that the waste chips generated by the cutting will not fall on the track 12 on the bed body 1. The loader 3 and the floating support 11 can be installed on the bed appendage 10 part. Thereby, the floating support 11 is used to cooperate with the loader 3 to transport the pipe.
[0036] At least one track 12 is arranged on the bed body 1 , and a plurality of support seats 22 are arranged at the bottom of the chuck 2 . The support seats 22 move on the track 12 , and claws 21 are arranged on the front and rear sides of the chuck 2 .
[0037] The feeding mechanism 7 includes a feeding drive motor 71 and a plurality of feeders 73, and a power transmission rod 72 is connected between the feeders 73; a meshing driving gear 76 and a driven gear 75 are arranged in the feeder 73, the driving gear 76 is driven to rotate by the power rotating rod 72, and the driven gear 75 is connected to the main sprocket 751 so that the two rotate together; the driving gear 76 is connected to a linkage shaft 761, and the linkage shaft 761 is connected to the next power transmission rod 72, and the linkage shaft 761 transmits power to the next power transmission rod 72; the feeding drive motor 71 drives the power rotating rod 72 to rotate, and the feeder 73 uses the main sprocket 751 to drive the feeding chain 74 for transmission, and pipes are placed on the feeding chain, and the feeding and moving work of the pipes is realized by the feeding chain transmission. The feeder 73 includes a feeder body 731, a short leg 733 is provided at the bottom of the front end of the feeder body 731, and the short leg 733 is provided on the bed attachment 10, and a long leg 732 is provided at the bottom of the rear end of the feeder body 731, and an extendable telescopic support rod 735 is provided in the long leg 732, and a support foot 734 is provided at the bottom of the telescopic support rod 735, and the support foot 734 is pressed on the ground. A plurality of feeder bases 101 are arranged at intervals on the bed attachment 10, and the feeder 73 is arranged on the feeder base 101; a plurality of pipe fixing seats 731 are arranged at intervals on the top surface of the feeding chain, and screw holes are provided on the pipe fixing seats 731 for connecting and installing the clamping device. The device uses a feeding drive motor 71 as a power source, and uses a power transmission rod 72 to transmit power to each feeder 73. A linkage shaft 761 is provided in the feeder 73, so that each power transmission rod 72 is linked. This makes it possible to drive multiple feeders 73 to work together through a feeding drive motor 71. The feeder 73 uses a sprocket to drive a feeding chain 74 to transmit, so as to transport the pipe from the rear end of the feeder 73 to the front end. Then, the floating support is used to lift the pipe, and the chuck is clamped. The feeder 73 of this device can transport pipes of various sizes. Pipe fixing seats 741 are arranged at intervals above the chain 74. The gaps between the pipe fixing seats 741 can be used to separate and transport smaller pipes. If the pipe is large, a clamping seat can be installed on the pipe fixing seat 741 to stably place the pipe. During the transportation process, the feeder 73 can use the measuring sensor to measure the length of the pipe on it. The feeding mechanism of the device realizes the synchronous cutting of the upper pipe and the feeding process of the lower pipe, reduces the cumbersome process of the clamp feeding, reduces the logical action, and thus shortens the feeding cycle.
[0038] The floating support assembly 3 includes a vertically arranged support mounting plate 31, a support cylinder 32 and a support arm 33. The tail ends of the support cylinder 32 and the support arm 33 are rotatably arranged on the support mounting plate 31. The support cylinder 32 is provided with a support rod 321 that can be extended and retracted. The top end of the support rod 321 is rotatably connected to the support arm 33. The support cylinder 32 drives the support rod 321 to extend and retract, thereby supporting the lifting and lowering of the support arm 33. The floating support assembly 3 is used to lift and lower the pipe. A plurality of floating support placement ports 102 are arranged at intervals on the bed appendage 10. The floating support assembly 3 is arranged in the floating support placement port 102. The floating support assembly 3 can move up and down so as to move the pipe transported by the feeder 73 upward for clamping by the claws 21 on the chuck 2.
[0039] The support mounting plate 31 is provided with a first mounting seat 34, on which an auxiliary arm 35 is rotatably provided, a second mounting seat 43 and a third mounting seat 44 are provided on the back of the clamping portion mounting plate, and the top end of the auxiliary arm is rotatably provided on the third mounting seat 44; the top end of the support arm is rotatably provided on the second mounting seat 43; the spacing between the second mounting seat 43 and the third mounting seat 44 is equal to the distance from the first mounting seat 34 to the rotation axis of the rear end of the support arm 33; the support arm 33 and the auxiliary arm 35 form two parallel sides of a parallelogram, and the support mounting plate 31 and the clamping portion mounting plate 4 form another pair of parallel sides of the parallelogram. Therefore, when the support arm 33 drives the clamping portion mounting plate 4 to move up and down, it can ensure that the clamping portion mounting plate 4 is parallel to the support mounting plate 31, that is, it maintains a vertical state.
[0040] The floating support assembly 3 is arranged in a row and connected to the feeding assembly 11; the feeding assembly 11 includes a mounting plate 110, a movable plate 13 and a slide rod 14, the movable plate 13 is arranged on the mounting plate 110 and moves along the first slide rail 111, and the limit plate 141 is arranged on the slide rod 14; the movable plate 13 is provided with a push rod 131, and the push rod 131 pushes the slide rod 14 to move so as to drive the limit plate 141 to move; the feeding assembly 11 is provided with a plurality of limit plates 141 and drives the movement of the limit plates 141; the floating support assembly 3 is provided with a limit shaft 331, and the limit shaft 331 cooperates with the limit plate 141 to work to limit the lifting angle of the support arm 33. A limit shaft mounting plate 332 is provided at the lower part of the support arm 33, and the limit shaft 331 is detachably or fixedly provided on the limit shaft mounting plate 332; the limit plate 141 is a triangle, and its hypotenuse is provided downward, and the hypotenuse is used to limit the upward movement of the limit shaft 331; after the limit plate 141 is moved, the distance that the limit shaft 331 can move upward is changed. The mounting plate 1 is provided with a driving motor 12, and the driving motor 12 drives the gear to rotate. The moving plate 2 is provided with a rack, and the rack is meshed and connected with the gear shown to cooperate with the transmission. The device uses the support mounting plate 31, the support cylinder 32 and the support arm 33 to form a stable triangle, and the support cylinder 32 can push the support rod 321 to extend and retract, so that the triangle changes shape, thereby realizing the support arm 33 to go up and down. Multiple floating support assemblies 3 are carried out synchronously, so that the steel pipe can be lifted and moved down stably. The function of the feeding assembly 11 is to limit the maximum angle of the support arm 33 to go up, so as to control the highest moving position of the pipe. The limiting function mainly relies on the limiting shaft 331 and the limiting plate 141. The limiting plate 141 is triangular, and by moving the limiting plate 141, the lifting amount of the limiting shaft 331 can be changed. The device uses the driving motor 112 to drive the moving plate 13 to move, and the moving plate 13 drives the push rod 131 to move together. After the push rod 1321 moves, it can drive the slide bar 14 to move, so that the limiting plate 141 is passively moved, thereby changing the maximum lifting amount that the limiting shaft 331 can rise.
[0041] A clamping assembly for clamping the steel pipe is arranged at the top end of the support arm 33, and the clamping assembly includes a clamping part mounting plate 4, and the clamping part mounting plate 4 is provided with a clamping cylinder 5, a bottom clamping part 42 and two side clamping parts 41. The two side clamping parts 41 are driven by the clamping cylinder 5 to move synchronously towards each other, thereby cooperating with the bottom clamping part 42 to perform a centering clamping effect on the pipe.
[0042] The front side of the clamping part mounting plate 4 is rotatably provided with a parallel first swing arm 51 and a second swing arm 52. The top ends of the first swing arm 51 and the second swing arm 52 are provided with a connecting arm 411. The connecting arm 411 is provided with a side clamping part 41. The second swing arm 52 is connected with a driving arm 53. The driving arm 53 is driven by the clamping cylinder 5 to extend and retract. The back side of the clamping part mounting plate is provided with the same mechanism and parts as the front side. The clamping part mounting plate is provided with a gear bin 45. Two meshing synchronous gears 451 are provided in the gear bin 45. The rotating shafts of the two synchronous gears 451 are respectively connected to one of the two second swing arms 52. The synchronous gears 451 cooperate with the transmission to make the two second swing arms 52 swing synchronously. The two clamping cylinders can drive at the same time or select one to drive. The bottom clamping part and the side clamping part are provided with rollers, and the outer wall of the rollers is provided with a friction layer. The automatic centering function of this device is to use the meshing synchronous gear 451 to make the two second swing arms 52 swing synchronously. In this way, the movement of the two side clamping parts 41 can be carried out synchronously, and the movement amount is exactly the same. By configuring multiple devices on the production line, adjusting each position to ensure the connection line between the center of the front chuck and the rear chuck, and then controlling the cylinder to move synchronously, the movement of the two side clamping parts 41 at each location can be carried out synchronously to achieve the centering function. Therefore, the two clamping cylinders 5 can work at the same time, or one can work while the other rests, and then change jobs. Rollers are provided on the bottom clamping part 42 and the side clamping part 41, and a friction layer is provided on the outer wall of the roller. The friction layer can provide protection on the contact surface when clamping the steel pipe to avoid damage to the surface of the steel pipe. By clamping with a roller, the steel pipe can be fed axially after being clamped by the limit clamp, so as to cooperate with the pipe cutting machine for processing.
[0043] The pipe pushing mechanism 6 includes a pushing cylinder 61, which is arranged on a base frame 611. A second slide rail 612 is arranged in front of the base frame 611. A sliding seat 62 is movably arranged on the second slide rail 612. The pushing cylinder is provided with a pushing head 613. A vertical pushing plate 621 is arranged on the sliding seat 62. The vertical pushing plate 621 rests on the tail end of the pipe, and the pushing head 613 is connected to the vertical pushing plate 621. The pushing cylinder 61 drives the pushing head 613 to move, thereby driving the vertical pushing plate 621 to push the pipe to move.
[0044] The bed structure of the device includes a bed body 1 and a bed attachment 10 located on the side, which is an "L" shape in cross section. The bed attachment 10 can be connected to the bed body in various forms, and the two can be spliced together as a whole by splicing plates. The plates can be connected together by welding, bolting or other connection methods.
[0045] A feeder 73 and a floating support assembly 3 can be installed on the bed appendage 10. Thus, the floating support assembly 3 is used to cooperate with the feeder 73 to transport the pipe, so that the chuck 2 can clamp the pipe.
[0046] like Figure 3 and 4 The figure shows a pipe cutting machine using the present device, which adopts a side-hung structure to ensure stable mechanical operation while retaining the main advantages of the original wall-mounted structure. Zero tailing cutting can be achieved using simple logical actions. The feeder is directly inserted into the center bottom of the chuck, which greatly improves the feeding rhythm, and the overall feeding speed is increased by more than 80% compared with the above structure. The machine tool has a solid and stable structure, uniform force and good load-bearing capacity, and is suitable for processing all kinds of pipes. Claws 21 are provided on both sides of the chuck 2 of the present device, so when the cutting head 104 is cutting, it can achieve tail-free cutting in cooperation with the rear chuck.
[0047] The existing pipe cutting machine loading process is as follows: 1. The previous pipe is cut; 2. The chuck is reset; 3. The pipe is conveyed; 4. The length is measured; 5. The jaws clamp a single pipe; 6. The jaws "feed" the material; 7. The chuck clamps the pipe; 8. The support is supported by the support member; 9. The jaws are released; 10. The jaws are retracted; 11. The chuck is fed to start cutting.
[0048] The device can transfer and measure the length of the pipe while cutting the previous pipe. The length measurement can be performed while the pipe is still being transferred on the feeding mechanism. Then the following process is performed: the chuck is reset; the floating support props up the pipe; the chuck clamps the pipe; the chuck feeds and starts cutting.
[0049] The feeding mechanism of the device realizes the synchronous cutting of the upper pipe and the feeding process of the lower pipe, reduces the cumbersome process of feeding by the clamping jaws, reduces the logical actions, and thus shortens the feeding cycle.
[0050] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive from any point of view. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0052] The present invention provides a direct-feeding semi-automatic feeding mechanical device, which has stable mechanical operation, solid and stable structure, more convenient and intuitive operation, is conducive to realizing zero-tail material processing, has uniform force and good load-bearing capacity; adopts an automated feeding method, can automatically center the clamped pipe, can provide support for the pipe when cutting the pipe, and has the function of adjusting the height, suitable for pipes of different diameters, and after the pipe is cut, pushes the subsequent pipe to continue to participate in the cutting, avoids manual adjustment, eliminates human intervention, can protect the safety of workers, shortens the feeding cycle, and thus improves production efficiency.
Claims
1. Direct-feed semi-automatic feeding mechanical device, characterized by: The machine comprises a bed body (1), a bed attachment (10) is arranged on the side of the bed body (1), a chuck (2) is arranged on the bed body (1), a loading assembly (11), a plurality of floating support assemblies (3), a pipe pushing mechanism (6) and a feeding mechanism (7) are arranged on the bed attachment (10), the loading assembly (11), the floating support assembly (3), the pipe pushing mechanism (6) and the feeding mechanism (7) cooperate with each other to perform feeding and loading work, and the chuck (2) clamps the pipe material that is fed up; The floating support assembly (3) comprises a vertically arranged support mounting plate (31), a support cylinder (32) and a support arm (33); the rear ends of the support cylinder (32) and the support arm (33) are rotatably arranged on the support mounting plate (31); the support cylinder (32) is provided with a support rod (321) that can be extended and retracted; the top end of the support rod (321) is rotatably connected to the support arm (33); the support cylinder (32) drives the support rod (321) to extend and retract, thereby supporting the lifting and lowering of the support arm (33); the floating support assembly (33) is used to lift and lower the pipe; A first mounting seat (34) is provided on the support mounting plate (31), an auxiliary arm (35) is rotatably provided on the first mounting seat (34), a second mounting seat (43) and a third mounting seat (44) are provided on the back of the clamping portion mounting plate, the top end of the auxiliary arm is rotatably provided on the third mounting seat (44); and the top end of the support arm is rotatably provided on the second mounting seat (43); The distance between the second mounting seat (43) and the third mounting seat (44) is equal to the distance from the first mounting seat (34) to the rotation axis of the rear end of the support arm (33); the support arm (33) and the auxiliary arm (35) form two parallel sides of a parallelogram, and the support mounting plate (31) and the clamping portion mounting plate (4) form another pair of parallel sides of the parallelogram; The floating support components (3) are arranged in a row and connected to the feeding component (11); the feeding component (11) comprises a mounting plate (110), a movable plate (13) and a slide bar (14); the movable plate (13) is arranged on the mounting plate (110) and moves along the first slide rail (111); the limit plate (141) is arranged on the slide bar (14); the movable plate (13) is provided with a push rod (131); the push rod (131) pushes the slide bar (14) to move so as to drive the limit plate (141) to move; the feeding component (11) is provided with a plurality of limit plates (141) and drives the limit plates (141) to move; the floating support component (3) is provided with a limit shaft (331); the limit shaft (331) cooperates with the limit plate (141) to work so as to limit the lifting angle of the support arm (33); A clamping assembly for clamping a steel pipe is arranged at the top end of the support arm (33), the clamping assembly comprising a clamping portion mounting plate (4), the clamping portion mounting plate (4) being provided with a clamping cylinder (5), a bottom clamping portion (42) and two side clamping portions (41), the two side clamping portions (41) being driven by the clamping cylinder (5) to move synchronously towards each other, thereby cooperating with the bottom clamping portion (42) to perform a centering clamping action on the pipe; The front side of the clamping portion mounting plate (4) is rotatably provided with a parallel first swing arm (51) and a second swing arm (52); the top ends of the first swing arm (51) and the second swing arm (52) are provided with a connecting arm (411); a side clamping portion (41) is provided on the connecting arm (411); the second swing arm (52) is connected to a driving arm (53); the driving arm (53) is driven by a clamping cylinder (5) to perform extension and retraction movements; the back side of the clamping portion mounting plate is provided with the same mechanism and parts as the front side; a gear chamber (45) is provided inside the clamping portion mounting plate; two meshing synchronous gears (451) are provided inside the gear chamber (45); the rotating shafts of the two synchronous gears (451) are respectively connected to one of the two second swing arms (52); the synchronous gears (451) cooperate with each other to transmit so that the two second swing arms (52) swing synchronously; The two clamping cylinders can be driven at the same time, or one of them can be driven selectively; rollers are arranged on the bottom clamping part and the side clamping part, and a friction layer is arranged on the outer wall of the roller.
2. The direct-feed semi-automatic feeding mechanical device according to claim 1, characterized in that: The bed attachment (10) is detachably mounted on the side of the bed body (1), and the mounting connection method is one of bolt connection, riveting, snap connection and pin connection; or, the bed attachment (10) and the bed body (1) are a whole, spliced by profiles, and the profiles are connected together by welding, bolt connection or riveting.
3. The direct-feed semi-automatic feeding mechanical device according to claim 1, characterized in that: At least one track (12) is arranged on the bed body (1), a plurality of support seats (22) are arranged at the bottom of the chuck (2), the support seats (22) move on the track (12), and claws (21) are arranged on the front and rear sides of the chuck (2).
4. The direct-feed semi-automatic feeding mechanical device according to claim 1, characterized in that: The feeding mechanism (7) comprises a feeding drive motor (71) and a plurality of feeding machines (73), wherein a power transmission rod (72) is connected between the feeding machines (73); a meshing driving gear (76) and a driven gear (75) are arranged in the feeding machine (73); the driving gear (76) is driven by the power transmission rod (72) to rotate, and the driven gear (75) is connected to a main sprocket (751) so that the two rotate together; the driving gear (76) is connected to a linkage shaft (761), and the linkage shaft (761) is connected to a next power transmission rod (72), and the linkage shaft (761) transmits power to the next power transmission rod (72); the feeding drive motor (71) drives the power transmission rod (72) to rotate, and the feeding machine (73) drives the feeding chain (74) to transmit by using the main sprocket (751), and a pipe is placed on the feeding chain, and the feeding and moving work of the pipe is realized by using the feeding chain transmission.
5. The direct-feed semi-automatic feeding mechanical device according to claim 1, characterized in that: The pipe pushing mechanism (6) comprises a pushing cylinder (61), the pushing cylinder (61) being arranged on a base frame (611), a second slide rail (612) being arranged in front of the base frame (611), a sliding seat (62) being movably arranged on the second slide rail (612), the pushing cylinder being provided with a pushing head (613), a vertical pushing plate (621) being arranged on the sliding seat (62), the vertical pushing plate (621) being pressed against the rear end of the pipe, and the pushing head (613) being connected to the vertical pushing plate (621); the pushing cylinder (61) drives the pushing head (613) to move, thereby driving the vertical pushing plate (621) to push the pipe to move.
