A lightweight ceramic tile composite board structure and manufacturing method thereof

Abstract

The present invention provides a lightweight ceramic tile composite board structure and a manufacturing method thereof, wherein the composite board structure comprises a hard bottom plate, a frame profile covered on the hard bottom plate, an extruded board sleeved in the frame profile, and ceramic tiles laid on the extruded board, an asbestos mesh is laid between the ceramic tiles and the extruded board, and the upper surfaces of the hard bottom plate and the extruded board are coated with adhesive; the manufacturing method comprises the steps of positioning, primary gluing, board laying, secondary gluing, mesh laying, brick laying, and hot pressing. The present invention adopts an extruded board to reduce the overall weight of the composite board, thereby solving the weight problem, and at the same time, the present invention adds a frame profile around it, thereby enhancing the overall strength of the composite board. The frame profile is made of aluminum material, which can effectively protect the ceramic tiles when the composite board is transported while ensuring a relatively light weight, preventing the ceramic tiles from being damaged by collision during the transportation or installation process, and bringing great convenience to the transportation and installation of the composite board in the later stage.

Description

Technical Field

[0001] The invention relates to a lightweight ceramic tile composite board structure and a manufacturing method thereof. Background Art

[0002] There are many types of ceramic tile composite panels on the market, but none of them can solve the weight problem and composite process problem of composite panels at the same time, as well as the technical problems of tile panel collision and second tile replacement. If the weight problem is to be solved, the overall weight needs to be reduced, but if the weight is reduced, there will be a problem of insufficient strength. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a lightweight ceramic tile composite board structure and a manufacturing method thereof while improving the overall strength while solving the weight problem.

[0004] The object of the present invention is achieved in that:

[0005] A light ceramic tile composite board structure comprises a hard bottom plate, a frame profile covered on the hard bottom plate, an extruded board sleeved in the frame profile and ceramic tiles laid on the extruded board.

[0006] In the above-mentioned lightweight ceramic tile composite board structure, an asbestos mesh is laid between the ceramic tile and the extruded board.

[0007] In the above-mentioned lightweight ceramic tile composite board structure, the upper surfaces of the hard bottom plate and the extruded board are coated with adhesive.

[0008] In the above-mentioned lightweight ceramic tile composite panel structure, the hard bottom plate is made of steel plate.

[0009] In the above-mentioned lightweight ceramic tile composite board structure, the frame profile is made of aluminum material.

[0010] In the above-mentioned lightweight ceramic tile composite board structure, the outer side of the frame profile is provided with a limit frame extending upward along its circumference and for the asbestos net and the ceramic tile to be limitedly inserted, and the upper surface of the frame profile is also coated with the adhesive.

[0011] In the above-mentioned lightweight ceramic tile composite board structure, the adhesive is polyurethane adhesive.

[0012] The manufacturing method of the lightweight ceramic tile composite board structure as described above comprises the following steps:

[0013] A: Positioning: Place the hard base plate and frame profile on the positioning reference fixture for positioning;

[0014] B: Apply glue once, apply adhesive on the upper surface of the hard bottom plate so that the bottom surface of the frame profile can be fixedly connected to the hard bottom plate;

[0015] C: Laying the board, insert the extruded board into the frame profile, so that the extruded board can be fixed to the hard bottom plate through adhesive;

[0016] D: Secondary gluing: applying adhesive on the upper surface of the extruded board and frame profile;

[0017] E: Laying the net, laying the asbestos net on the extruded board and the frame profile, so that the asbestos net limiter is stuck in the limit frame;

[0018] F: Laying tiles, laying the tiles on the asbestos net within the limit frame;

[0019] G: Hot pressing: the composite board obtained through the above steps is sent to a hot press machine for hot pressing molding.

[0020] Compared with the prior art, the present invention has the following technical features:

[0021] 1. The present invention adopts extruded board to reduce the overall weight of the composite board, thereby solving the weight problem. At the same time, the present invention adds frame profiles around it, thereby enhancing the overall strength of the composite board.

[0022] 2. The frame profile is made of aluminum material. While ensuring a light weight, it can also effectively protect the tiles when the composite board is transported, preventing the tiles from being damaged by collision during transportation or installation, which greatly facilitates the later transportation and installation of the composite board.

[0023] 3. The asbestos mesh used in the present invention can increase the overall tensile and impact strength of the composite board.

[0024] 4. The present invention adopts polyurethane glue for composite fixing, which has a simple processing process, short reaction time, high production efficiency, saves time and cost, and effectively solves the technical problem of secondary replacement of tiles for composite panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

[0026] Figure 1 It is a schematic diagram of the decomposition structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the present invention after molding;

[0028] Figure 3 It is a schematic diagram of positioning and one-time gluing of the present invention;

[0029] Figure 4 This is a schematic diagram of the structure of the present invention after one gluing process;

[0030] Figure 5 A schematic diagram of the present invention when performing planking;

[0031] Figure 6 This is a schematic diagram of the structure of the present invention after secondary gluing;

[0032] Figure 7 It is a schematic diagram of the present invention when laying bricks;

[0033] Figure 8 It is a schematic diagram of the hot pressing molding of the present invention. DETAILED DESCRIPTION

[0034] A light ceramic tile composite board structure comprises a hard bottom plate 1, a frame profile 2 covered on the hard bottom plate 1, an extruded board 3 sleeved in the frame profile 2 and ceramic tiles 4 laid on the extruded board 3.

[0035] In order to increase the overall tensile and impact resistance, an asbestos mesh 5 is laid between the ceramic tile 4 and the extruded board 3.

[0036] In order to effectively perform composite bonding, the upper surfaces of the hard base plate 1 and the extruded plate 3 are coated with adhesive 6.

[0037] In order to effectively ensure the strength, the hard bottom plate 1 is made of steel plate.

[0038] In order to ensure light weight and protect the tiles 4 at the same time, the frame profile 2 is made of aluminum material.

[0039] In order to achieve effective limiting and protection, the outer side of the frame profile 2 is provided with a limiting frame 21 extending upward along its circumference for the asbestos mesh 5 and the tile 4 to be limited and snapped into, and the upper surface of the frame profile 2 is also coated with adhesive 6.

[0040] In order to ensure the composite fixing effect and reaction efficiency, the adhesive 6 is polyurethane adhesive.

[0041] The above-mentioned method for manufacturing a lightweight ceramic tile composite board structure comprises the following steps:

[0042] A: Positioning, such as Figure 3 As shown, the hard bottom plate 1 and the frame profile 2 are placed on the positioning reference fixture 10 for positioning;

[0043] B: Apply glue once, apply adhesive 6 on the upper surface of the hard bottom plate 1 so that the bottom surface of the frame profile 2 can be fixedly connected to the hard bottom plate 1, such as Figure 4 As shown;

[0044] C: Planking, e.g. Figure 5 As shown, the extruded board 3 is inserted into the frame profile 2, so that the extruded board 3 can be fixedly connected to the hard bottom plate 1 through the adhesive 6;

[0045] D: Secondary glue coating: coating adhesive 6 on the upper surface of the extruded board 3 and the frame profile 2, such as Figure 6 As shown;

[0046] E: Laying the net, laying the asbestos net 5 on the extruded board 3 and the frame profile 2, so that the asbestos net 5 is limited and inserted into the limit frame 21;

[0047] F: Brick laying, such as Figure 7 As shown, the tiles 4 are laid on the asbestos mesh 5 within the range of the limiting frame 21;

[0048] G: Hot pressing, such as Figure 8 As shown, the composite board obtained through the above steps is sent to a hot press machine for hot pressing molding. The hot pressing time is about 6 minutes. A plastic film can be placed on the surface of the composite board before hot pressing.

Claims

1. A method for manufacturing a lightweight ceramic tile composite board structure, characterized in that: It comprises a hard bottom plate (1), a frame profile (2) covered on the hard bottom plate (1), an extruded plate (3) sleeved in the frame profile (2), and a tile (4) laid on the extruded plate (3); an asbestos net (5) is laid between the tile (4) and the extruded plate (3); the upper surfaces of the hard bottom plate (1) and the extruded plate (3) are coated with adhesive (6); The following steps are also included: A: Positioning: Place the hard base plate (1) and the frame profile (2) on the positioning reference fixture (10) for positioning; B: Applying glue once, applying adhesive (6) on the upper surface of the hard bottom plate (1) so that the bottom surface of the frame profile (2) can be fixedly connected to the hard bottom plate (1); C: Laying the board, inserting the extruded board (3) into the frame profile (2), so that the extruded board (3) can be fixedly connected to the hard bottom board (1) through the adhesive (6); D: Secondary gluing, coating adhesive (6) on the upper surfaces of the extruded board (3) and the frame profile (2); E: Laying the net, laying the asbestos net (5) on the extruded board (3) and the frame profile (2), so that the asbestos net (5) is limitedly inserted into the limit frame (21); F: laying tiles, laying tiles (4) on the asbestos mesh (5) within the range of the limiting frame (21); G: Hot pressing: the composite board obtained through the above steps is sent to a hot press machine for hot pressing molding.

2. The method for manufacturing a lightweight ceramic tile composite board structure according to claim 1, characterized in that The hard bottom plate (1) is made of steel plate.

3. The method for manufacturing a lightweight ceramic tile composite board structure according to claim 2, characterized in that The frame profile (2) is made of aluminum material.

4. The method for manufacturing a lightweight ceramic tile composite board structure according to claim 1, characterized in that The outer side of the frame profile (2) is provided with a limit frame (21) extending upwards along its circumference and for the asbestos mesh (5) and the tile (4) to be limitedly inserted therein, and the upper surface of the frame profile (2) is also coated with the adhesive (6).

5. The method for manufacturing a lightweight ceramic tile composite board structure according to claim 4, characterized in that The adhesive (6) is polyurethane adhesive.

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