An automated injection molding transportation equipment

Abstract

The present invention discloses an automated injection molding and transportation equipment, comprising: a fixed support mechanism, a transmission mechanism, a feeding mechanism, a clamping and transporting mechanism, a melting mechanism, and a mold fixing mechanism, wherein the fixed support mechanism comprises: a support frame, a connecting frame, a support plate frame and a control device; the connecting frame is fixedly mounted on the upper end surface of the support frame; the support plate frame is fixedly mounted on the side end surface of the connecting frame; the transmission mechanism is fixedly mounted on a support on the side end surface of the connecting frame; the control device is fixedly mounted on the lower end surface of the support plate frame; the feeding mechanism is fixedly mounted on the baffle plate on the upper end surface of the support plate frame, and the feeding mechanism can transport the material to the melting mechanism; the clamping and transporting mechanism is fixedly mounted on the upper end surface of the support frame, and the clamping and transporting mechanism is used to transport the finished product; the melting mechanism is fixedly mounted on the upper end surface of the connecting frame, and the melting mechanism hot-melts the material; the mold fixing mechanism is fixedly mounted on the upper end surface of the support plate frame.

Description

Technical Field

[0001] The present invention relates to the technical field of automated injection molding equipment, and in particular to automated injection molding transportation equipment. Background Art

[0002] Existing injection molding equipment usually requires people to manually load materials, which is prone to burns and poses a great safety hazard. Manual loading will lead to uneven loading and affect the injection molding quality. Then the injection-molded products also need to be picked up and placed manually, and cannot be transported automatically, which consumes a lot of manpower and time. It is also a waste of time when replacing the injection mold. Therefore, a device that can perform automated injection molding and transportation is needed to solve the above problems. Summary of the invention

[0003] In view of the above problems, the present invention provides an automated injection molding and transportation equipment, which drives the long arm to rotate through a rotating shaft plate and a rotating arm, and drives the sliding block to move up and down by a driving gear, thereby realizing the adjustment of the angle of the material trough, and the material in the material trough can be turned over by the extension and retraction of the electric push rod.

[0004] The technical solution used in the present invention is: an automated injection molding and transportation equipment, including: a fixed support mechanism, a transmission mechanism, a feeding mechanism, a clamping and transporting mechanism, a melting mechanism, and a mold fixing mechanism, wherein the fixed support mechanism includes: a support frame, a connecting frame, a support plate frame and a control device; the connecting frame is fixedly mounted on the upper end surface of the support frame; the support plate frame is fixedly mounted on the side end surface of the connecting frame; the transmission mechanism is fixedly mounted on the support on the side end surface of the connecting frame; the control device is fixedly mounted on the lower end surface of the support plate frame; the feeding mechanism is fixedly mounted on the baffle on the upper end surface of the support plate frame; the clamping and transporting mechanism is fixedly mounted on the upper end surface of the support frame; the melting mechanism is fixedly mounted on the upper end surface of the connecting frame; and the mold fixing mechanism is fixedly mounted on the upper end surface of the support plate frame.

[0005] Furthermore, the transmission mechanism includes: a transmission bracket, a transmission motor, a belt and a guardrail; the transmission bracket is fixedly mounted on a support on the side end surface of the connecting frame; the transmission motor is fixedly mounted on the side end surface of the transmission bracket, and its motor shaft is fixedly connected to the rotating shaft on the transmission bracket; the belt is rotationally matched with the rotating shaft on the transmission bracket; the guardrail is fixedly mounted on the side end surface of the transmission bracket.

[0006] Furthermore, the feeding mechanism includes: a rotating shaft plate, a rotating arm, a long arm, a sliding block, a rack, a driving gear and a round rod; the rotating shaft plate is fixedly mounted on the baffle plate on the upper end face of the supporting plate frame; the rear end of the rotating arm is fixedly connected to the electric shaft of the rotating shaft plate; the rear end of the long arm is rotatably connected to the front end of the rotating arm; the sliding block is slidably connected to the baffle plate on the front end face of the long arm; the rack is fixedly mounted on the baffle plate on the front end face of the long arm; the motor on the driving gear is fixedly mounted on the side end face of the sliding block, and its motor shaft is fixedly connected to the driving gear; the driving gear and the rack are meshed with each other.

[0007] Furthermore, the feeding mechanism also includes: a push rod support frame, an electric push rod and a material trough; the push rod support frame is fixedly installed on the round rod; the material trough is rotatably connected to the upper end surface of the push rod support frame; the rear end of the cylinder body of the electric push rod is rotatably connected to the support on the push rod support frame, and the end of its piston rod is rotatably connected to the support at the rear end of the material trough.

[0008] Furthermore, the clamping and transporting mechanism includes: a long rod, a roller slider, a screw motor and a screw; the long rod is fixedly mounted on the upper end surface of the support frame; the roller slider and the long rod are rollingly matched; the screw motor is fixedly mounted on the side end surface of the roller slider, and its motor shaft is fixedly connected to the screw, and the screw is threadedly matched with the thread inside the screw slider on the screw.

[0009] Furthermore, the clamping and transporting mechanism also includes: a pneumatic rod and a pneumatic gripper; the pneumatic rod is fixedly mounted on a lead screw slider on the lead screw; and the pneumatic gripper is fixedly mounted on the lower end surface of the pneumatic rod.

[0010] Furthermore, the melting mechanism includes: a base plate, an electric motor, a hot rotating shaft and a liquid material barrel; the base plate is fixedly mounted on the upper end surface of the connecting frame; the electric motor is fixedly mounted on the upper end surface of the base plate, and its motor shaft is fixedly connected to the hot rotating shaft; the rear end of the liquid material barrel is fixedly connected to the feed port on the upper end surface of the base plate.

[0011] Furthermore, the mold fixing mechanism includes: a load-bearing connecting block, a slide groove, a slider, a long rack, an electric gear and a detachable mold; the lower end surface of the load-bearing connecting block is fixedly connected to the upper end surface of the support plate frame; the slide groove is fixedly installed on the front end surface of the load-bearing connecting block; the rear end of the slider is slidably connected to the notch of the slide groove; the long rack is fixedly installed on the front end surface of the slide groove; the motor on the electric gear is fixedly installed on the lower end surface of the slider; the electric gear and the long rack are meshed with each other; and the detachable mold is fixedly installed at the notch at the front end of the slider.

[0012] Furthermore, the control device includes: an operating display screen, a signal receiving and transmitting device, and a processor; a control program can be written in the processor, the operating display screen is used to operate the device, and can also work automatically according to the set program, and the signal receiving and transmitting device is used to receive and transmit signals.

[0013] Since the present invention adopts the above technical solution, the present invention has the following advantages:

[0014] (1) The long arm is driven to rotate by the rotating shaft plate and the rotating arm, and the driving gear drives the sliding block to move up and down, thereby adjusting the angle of the material trough. The material in the material trough can be turned over by extending and retracting the electric push rod.

[0015] (2) The screw is driven by the screw motor, which in turn enables the pneumatic gripper to move left and right. The pneumatic rod drives the pneumatic gripper, thereby enabling the finished product to be grasped.

[0016] (3) The slider is driven to rotate by an electric gear. When the injection molded product needs to be produced, the detachable mold is docked, and then the plasticized molten solution plastic is poured in. After cooling and solidification, the electric gear drives the slider to disconnect the detachable mold, and then the molded product falls onto the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 , Figure 2 , Figure 3 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 4 , Figure 5 It is a structural schematic diagram of the fixed support mechanism of the present invention.

[0019] Figure 6 , Figure 7 It is a structural schematic diagram of the transmission mechanism of the present invention.

[0020] Figure 8 , Fig. 9 It is a structural schematic diagram of the feeding mechanism of the present invention.

[0021] Fig.10 , Fig.11 It is a structural schematic diagram of the clamping and transporting mechanism of the present invention.

[0022] Fig.12 It is a partial enlarged schematic diagram of point A of the clamping and transporting mechanism of the present invention.

[0023] Fig.13 , Fig.14 It is a structural schematic diagram of the melting mechanism of the present invention.

[0024] Fig.15 , Fig.16 It is a structural schematic diagram of the mold fixing mechanism of the present invention.

[0025] Figure numbers: 1-fixed support mechanism; 2-transmission mechanism; 3-feeding mechanism; 4-gripping and transporting mechanism; 5-melting mechanism; 6-mold fixing mechanism; 101-support frame; 102-connecting frame; 103-support plate frame; 201-transmission bracket; 202-transmission motor; 203-belt; 204-guardrail; 301-rotating shaft plate; 302-rotating arm; 303-long arm; 304-sliding block; 305-rack; 306-driving gear; 307-round Rod; 308-push rod support frame; 309-electric push rod; 310-material trough; 401-long rod; 402-roller slider; 403-screw motor; 404-screw; 405-pneumatic rod; 406-pneumatic gripper; 501-bottom plate; 502-electric motor; 503-thermal rotation axis; 504-liquid material cylinder; 601-load-bearing connecting block; 602-chute; 603-slider; 604-long rack; 605-electric gear; 606-detachable mold. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0027] Implementation example Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 , Fig.15 , Fig.16 An automated injection molding and transportation equipment is shown, comprising: a fixed support mechanism 1, a transmission mechanism 2, a feeding mechanism 3, a clamping and transporting mechanism 4, a melting mechanism 5, and a mold fixing mechanism 6. The fixed support mechanism 1 comprises: a support frame 101, a connecting frame 102, a support plate frame 103 and a control device; the connecting frame 102 is fixedly mounted on the upper end surface of the support frame 101; the support plate frame 103 is fixedly mounted on the side end surface of the connecting frame 102.

[0028] The transmission mechanism 2 is fixedly mounted on the support on the side end face of the connecting frame 102, and the transmission mechanism 2 is used to transmit the produced products; the control device is fixedly mounted on the lower end face of the supporting plate frame 103, and the control device includes: an operation display screen, a signal receiving and transmitting device and a processor; the control program can be written in the processor, the operation display screen is used to operate the device, and it can also work automatically according to the set program, and the signal receiving and transmitting device is used to receive and transmit signals; the feeding mechanism 3 is fixedly mounted on the baffle on the upper end face of the supporting plate frame 103, and the feeding mechanism 3 can transport the material to the melting mechanism 5; the clamping and conveying mechanism 4 is fixedly mounted on the upper end face of the supporting frame 101, and the clamping and conveying mechanism 4 is used to convey the finished product; the melting mechanism 5 is fixedly mounted on the upper end face of the connecting frame 102, and the melting mechanism 5 hot-melts the material, and then flows into the mold fixing mechanism 6; the mold fixing mechanism 6 is fixedly mounted on the upper end face of the supporting plate frame 103, and the mold fixing mechanism 6 can replace different molds, thereby realizing the production of the object.

[0029] In an optional implementation manner of the embodiment of the present invention, as Figure 6 , Figure 7 The transmission mechanism 2 includes: a transmission bracket 201, a transmission motor 202, a belt 203 and a guardrail 204; the transmission bracket 201 is fixedly mounted on a support on the side end surface of the connecting frame 102; the transmission motor 202 is fixedly mounted on the side end surface of the transmission bracket 201, and its motor shaft is fixedly connected to the rotating shaft on the transmission bracket 201; the belt 203 rotates with the rotating shaft on the transmission bracket 201; the guardrail 204 is fixedly mounted on the side end surface of the transmission bracket 201, and the guardrail 204 can prevent objects on the belt 203 from falling off; the transmission motor 202 drives the rotating shaft on the transmission bracket 201 to rotate, thereby realizing the rotation of the belt 203 and realizing the transportation of the injection molded products on the belt 203.

[0030] In an optional implementation manner of the embodiment of the present invention, as Figure 8 , Fig. 9The feeding mechanism 3 includes: a rotating shaft plate 301, a rotating arm 302, a long arm 303, a sliding block 304, a rack 305, a driving gear 306 and a round rod 307; the rotating shaft plate 301 is fixedly mounted on the baffle plate on the upper end surface of the supporting plate frame 103; the rear end of the rotating arm 302 is fixedly connected to the electric shaft of the rotating shaft plate 301, and the rotating shaft plate 301 is provided with an electric driving part; the rear end of the long arm 303 is rotatably connected to the front end of the rotating arm 302, and the rotating arm 302 is provided with an electric driving part; the sliding block 304 It is slidably connected to the baffle on the front end surface of the long arm 303; the rack 305 is fixedly mounted on the baffle on the front end surface of the long arm 303; the motor on the driving gear 306 is fixedly mounted on the side end surface of the sliding block 304, and its motor shaft is fixedly connected to the driving gear 306; the driving gear 306 and the rack 305 are meshed with each other; the long arm 303 is driven to rotate through the rotating shaft plate 301 and the rotating arm 302, and the driving gear 306 drives the sliding block 304 to move up and down, thereby realizing the adjustment of the angle of the material trough 310.

[0031] In an optional implementation manner of the embodiment of the present invention, as Figure 8 , Fig. 9 The feeding mechanism 3 also includes: a push rod support frame 308, an electric push rod 309 and a material trough 310; the push rod support frame 308 is fixedly installed on the round rod 307; the material trough 310 is rotatably connected to the upper end surface of the push rod support frame 308; the rear end of the cylinder body of the electric push rod 309 is rotatably connected to the support on the push rod support frame 308, and the end of its piston rod is rotatably connected to the support at the rear end of the material trough 310, and the material trough 310 is used to place the material that needs to be hot-melted; through the extension and retraction of the electric push rod 309, the material in the material trough 310 can be turned over.

[0032] In an optional implementation manner of the embodiment of the present invention, as Fig.10 , Fig.11 , Fig.12 The clamping and transporting mechanism 4 includes: a long rod 401, a roller slider 402, a screw motor 403 and a screw 404; the long rod 401 is fixedly installed on the upper end surface of the support frame 101; the roller slider 402 rolls with the long rod 401, and the roller slider 402 has a built-in motor, which drives the roller slider 402 to slide on the long rod 401; the screw motor 403 is fixedly installed on the side end surface of the roller slider 402, and its motor shaft is fixedly connected to the screw 404, and the screw 404 is threadedly matched with the thread inside the screw 404 slider on the screw 404; the screw 404 is driven by the screw motor 403, so that the pneumatic gripper 406 can move left and right.

[0033] In an optional implementation manner of the embodiment of the present invention, as Fig.10 , Fig.11 , Fig.12The clamping and transporting mechanism 4 also includes: a pneumatic rod 405 and a pneumatic gripper 406; the pneumatic rod 405 is fixedly mounted on the lead screw slider on the lead screw 404, and the pneumatic rod 405 has a built-in pushing device; the pneumatic gripper 406 is fixedly mounted on the lower end surface of the pneumatic rod 405, and the pneumatic gripper 406 is driven by the pneumatic rod 405, so that the finished product can be grasped.

[0034] In an optional implementation manner of the embodiment of the present invention, as Fig.13 , Fig.14 The melting mechanism 5 includes: a base plate 501, an electric motor 502, a hot rotating shaft 503 and a liquid material barrel 504; the base plate 501 is fixedly mounted on the upper end surface of the connecting frame 102; the electric motor 502 is fixedly mounted on the upper end surface of the base plate 501, and its motor shaft is fixedly connected to the hot rotating shaft 503, and the hot rotating shaft 503 can hot-melt the material; the rear end of the liquid material barrel 504 is fixedly connected to the feed port on the upper end surface of the base plate 501; the hot rotating shaft 503 is driven by the electric motor 502 to achieve hot melting of the material.

[0035] In an optional implementation manner of the embodiment of the present invention, as Fig.15 , Fig.16 The mold fixing mechanism 6 includes: a load-bearing connection block 601, a slide 602, a slider 603, a long rack 604, an electric gear 605 and a detachable mold 606; the lower end surface of the load-bearing connection block 601 is fixedly connected to the upper end surface of the support plate frame 103; the slide 602 is fixedly installed on the front end surface of the load-bearing connection block 601; the rear end of the slider 603 is slidably connected to the notch of the slide 602; the long rack 604 is fixedly installed on the front end surface of the slide 602; the motor on the electric gear 605 is fixedly installed on the lower end surface of the slider 603, and the electric gear 605 has a built-in motor; the electric gear 605 meshes with the long rack 604; the detachable mold 606 is fixedly installed at the notch at the front end of the slider 603, and different detachable molds 606 can be installed at the front end of the slider 603, and the detachable mold 606 can complete the injection molding of the product; the slider 603 is driven to rotate by the electric gear 605. When the injection molded product needs to be produced, the detachable mold 606 is connected, and then the plasticized molten solution plastic is poured in. After cooling and solidification, the electric gear 605 drives the slider 603 to disconnect the detachable mold 606, so that the molded product falls onto the belt 203.

[0036] In an optional implementation of the embodiment of the present invention, when in use, the long arm 303 is first driven to rotate by the rotating shaft plate 301 and the rotating arm 302, and the driving gear 306 drives the sliding block 304 to move up and down, thereby adjusting the angle of the material trough 310, and the electric push rod 309 is extended and retracted, so that the material in the material trough 310 can be poured into the melting mechanism 5, and the hot rotating shaft 503 is driven by the electric motor 502 to achieve hot melting of the material. When it is necessary to produce injection molded products, the electric gear 605 drives the slider 603 to move forward. The detachable mold 606 is rotated, and the detachable mold 606 is connected, and then the plasticized molten solution plastic is poured in. After cooling and solidification, the electric gear 605 drives the slider 603 to disconnect the detachable mold 606, so that the molded product falls onto the belt 203, and the transmission motor 202 drives the rotating shaft on the transmission bracket 201 to rotate, thereby realizing the rotation of the belt 203 and realizing the transportation of the injection molded product on the belt 203. Finally, the pneumatic rod 405 drives the pneumatic gripper 406, so that the finished product can be grabbed.

Claims

1. An automated injection molding transport device, comprising: A fixed support mechanism (1), a transmission mechanism (2), a feeding mechanism (3), a clamping and transporting mechanism (4), a melting mechanism (5), and a mold fixing mechanism (6), characterized in that: the fixed support mechanism (1) comprises: a support frame (101), a connecting frame (102), a support plate frame (103), and a control device; the connecting frame (102) is fixedly mounted on the upper end surface of the support frame (101); the support plate frame (103) is fixedly mounted on the side end surface of the connecting frame (102); The transmission mechanism (2) is fixedly mounted on a support on the side end surface of the connecting frame (102); the control device is fixedly mounted on the lower end surface of the supporting plate frame (103), and the transmission mechanism (2) transmits the produced product; The feeding mechanism (3) is fixedly mounted on a baffle plate on the upper end surface of the support plate frame (103), and the feeding mechanism (3) feeds the material into the melting mechanism (5); The gripping and transporting mechanism (4) is fixedly mounted on the upper end surface of the support frame (101); the melting mechanism (5) is fixedly mounted on the upper end surface of the connecting frame (102), and the melting mechanism (5) is used for hot melting of the material; The mold fixing mechanism (6) is fixedly mounted on the upper end surface of the support plate frame (103), and the mold fixing mechanism (6) is used to receive the hot-melted material to generate a product.

2. An automated injection molding transport device as claimed in claim 1, characterized in that: The transmission mechanism (2) comprises: a transmission bracket (201), a transmission motor (202), a belt (203) and a guardrail (204); the transmission bracket (201) is fixedly mounted on a support on a side end surface of the connecting frame (102); the transmission motor (202) is fixedly mounted on the side end surface of the transmission bracket (201), and its motor shaft is fixedly connected to a rotating shaft on the transmission bracket (201); the belt (203) is rotationally matched with the rotating shaft on the transmission bracket (201); and the guardrail (204) is fixedly mounted on the side end surface of the transmission bracket (201).

3. The automated injection molding transport equipment according to claim 1, characterized in that: The feeding mechanism (3) comprises: a rotating shaft plate (301), a rotating arm (302), a long arm (303), a sliding block (304), a rack (305), a driving gear (306) and a round rod (307); the rotating shaft plate (301) is fixedly mounted on a baffle plate on the upper end surface of the supporting plate frame (103); the rear end of the rotating arm (302) is fixedly connected to the electric shaft of the rotating shaft plate (301); the rear end of the long arm (303) is rotatably connected to the front end of the rotating arm (302); the sliding block (304) is slidably connected to the baffle plate on the front end surface of the long arm (303); the rack (305) is fixedly mounted on the baffle plate on the front end surface of the long arm (303); the motor on the driving gear (306) is fixedly mounted on the side end surface of the sliding block (304), and the motor shaft is fixedly connected to the driving gear (306); the driving gear (306) and the rack (305) are meshed with each other.

4. An automated injection molding transport device as claimed in claim 3, characterized in that: The feeding mechanism (3) further comprises: a push rod support frame (308), an electric push rod (309) and a material trough (310); the push rod support frame (308) is fixedly mounted on the round rod (307); the material trough (310) is rotatably connected to the upper end surface of the push rod support frame (308); the rear end of the cylinder body of the electric push rod (309) is rotatably connected to a support on the push rod support frame (308), and the end of its piston rod is rotatably connected to a support at the rear end of the material trough (310).

5. The automated injection molding transport equipment according to claim 1, characterized in that: The gripping and transporting mechanism (4) comprises: a long rod (401), a roller slider (402), a screw motor (403) and a screw (404); the long rod (401) is fixedly mounted on the upper end surface of the support frame (101); the roller slider (402) and the long rod (401) are rollingly engaged; the screw motor (403) is fixedly mounted on the side end surface of the roller slider (402); its motor shaft is fixedly connected to the screw (404); the screw (404) and the screw thread of the screw slider on the screw (404) are threadedly engaged.

6. An automated injection molding transport device as claimed in claim 5, characterized in that: The gripping and transporting mechanism (4) comprises: a pneumatic rod (405) and a pneumatic gripper (406); the pneumatic rod (405) is fixedly mounted on a lead screw slider on the lead screw (404); and the pneumatic gripper (406) is fixedly mounted on the lower end surface of the pneumatic rod (405).

7. The automated injection molding transport equipment according to claim 1, characterized in that: The melting mechanism (5) comprises: a bottom plate (501), an electric motor (502), a heat-rotating shaft (503) and a liquid material barrel (504); the bottom plate (501) is fixedly mounted on the upper end surface of the connecting frame (102); the electric motor (502) is fixedly mounted on the upper end surface of the bottom plate (501), and its motor shaft is fixedly connected to the heat-rotating shaft (503); and the rear end of the liquid material barrel (504) is fixedly connected to a feed port on the upper end surface of the bottom plate (501).

8. The automated injection molding transport equipment according to claim 1, characterized in that: The mold fixing mechanism (6) comprises: a load-bearing connection block (601), a slide groove (602), a slider (603), a long rack (604), an electric gear (605) and a detachable mold (606); the lower end surface of the load-bearing connection block (601) is fixedly connected to the upper end surface of the support plate frame (103); the slide groove (602) is fixedly mounted on the front end surface of the load-bearing connection block (601); the rear end of the slider (603) is slidably connected to the notch of the slide groove (602); the long rack (604) is fixedly mounted on the front end surface of the slide groove (602); the motor on the electric gear (605) is fixedly mounted on the lower end surface of the slider (603); the electric gear (605) and the long rack (604) are meshed with each other; and the detachable mold (606) is fixedly mounted at the notch at the front end of the slider (603).

9. An automated injection molding transport device as claimed in any one of claims 1 to 8, characterized in that: The control device comprises: an operation display screen, a signal receiving and transmitting device and a processor. A control program can be written in the processor. The operation display screen is used to operate the device and can also work automatically according to a set program. The signal receiving and transmitting device is used to receive and transmit signals.

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