Acid rain resistant barracks

By adopting an integrated composite panel structure of steel galvanized frame and fiberglass plate, the existing camping house has been solved, and long-term use and rapid construction in acid rain environments are achieved.

CN112459535BActive Publication Date: 2025-02-18HUABEI PETROLEUM CANGZHOU FEIDA PETRO-MASCH CO LTD
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Patent Information

Application Number
CN202011447898.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-09
Publication Date
2025-02-18
Estimated Expiration
2040-12-09

AI Technical Summary

Technical Problem

The existing camping house has a short service life and poor corrosion resistance in acid rain environments, resulting in early scrapping and high usage limitations.

Method used

It adopts an integral composite panel structure, including a steel galvanized frame and fiberglass plate, and the base consists of an aluminum alloy frame, foam seal coating and moisture-proof bamboo adhesive floor substrate, forming an integrated surface through bonding glue and pressure composite.

Benefits of technology

Extend service life in acid rain environments, improve acid rain resistance and corrosion resistance, reduce usage limitations, and achieve rapid construction and component interchangeability through modular assembly structures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of modular houses, in particular to an acid rain resistant barracks, comprising a base, a wall and a roof plate, wherein the wall is installed on the top of the base, and the roof plate is installed on the top of the wall; the base comprises a bottom frame, the bottom of the bottom frame is provided with a foaming sealing coating and a moisture-proof bamboo glue floor substrate, the wall and the roof plate are both made of an integral composite plate, the integral composite plate comprises a steel galvanized frame located inside and closed substrates located on both sides of the steel galvanized frame, the steel galvanized frame is filled with a polyurethane plate, and a glass fiber reinforced plastic plate is provided on the outside of the closed substrate; the barracks can be used in an environment close to the sea, a tidal flat, and in a humid and acid rain environment, thereby extending its service life, filling the gap in use in an acid rain environment, and reducing limitations in use.
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Description

Technical Field

[0001] The invention relates to the technical field of modular houses, in particular to an acid rain resistant barracks. Background Art

[0002] At present, conventional camping houses, container barracks, etc. are basically made of welded steel plates, and then undergo external rust removal and spraying processes. Under special circumstances, local damage to the coating will cause the overall spraying effect to fail and cause rust; and the corrosion resistance of the substrate is poor, which determines that the corrosion resistance of the barracks in an acid rain environment is greatly reduced, the service life is reduced, and it is scrapped prematurely, with high limitations on use. Summary of the invention

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies of the prior art, the present invention provides an acid rain resistant barracks that can be used near the seaside, on tidal flats, in humid, acid rain environments, thereby extending its service life, filling the gap in use in acid rain environments, and reducing usage limitations.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an acid rain resistant barracks, comprising a base, a wall and a roof panel, wherein the wall is installed on the top of the base, and the roof panel is installed on the top of the wall; the base comprises a bottom frame, and the bottom of the bottom frame is provided with a foaming sealing coating and a moisture-proof bamboo plywood substrate, the wall and the roof panel are both made of integral composite panels, and the integral composite panel comprises a steel galvanized frame located inside and closed substrates located on both sides of the steel galvanized frame, the steel galvanized frame is filled with a polyurethane panel, and a glass fiber reinforced plastic panel is provided on the outside of the closed substrate.

[0007] Preferably, the bottom frame is made of 6063 aluminum alloy frame, the surface of the bottom frame is sprayed with fluorocarbon paint, the bottom frame includes multiple groups of frame monomers, and adjacent frame monomers are connected by aluminum alloy angle pieces and stainless steel bolts.

[0008] Preferably, an indoor waterproof LG floor is provided on the top of the base frame.

[0009] Preferably, outward-opening doors and windows are installed on the wall, and the outward-opening doors include stainless steel door panels, stainless steel door frames and stainless steel locks. The stainless steel door panels are connected to the galvanized steel frame of the wall via stainless steel fasteners. The interior of the stainless steel door panels is filled with rock wool panels. One end of the stainless steel door panel is hinged to the galvanized steel frame of the wall via a stainless steel hinge, and the other end of the stainless steel door panel is locked to the stainless steel door frame via the stainless steel lock.

[0010] Preferably, a sealing strip is provided on the rear side of the stainless steel door panel, and the sealing strip is tightly attached to the stainless steel door frame.

[0011] Preferably, the window is a double-glazed plastic-steel window, which includes a stainless steel window frame, which is connected to the galvanized steel frame of the wall through stainless steel fasteners, a stainless steel guardrail is arranged on the outside of the stainless steel window frame, and a stainless steel mesh is installed on the inside of the stainless steel window frame.

[0012] Preferably, the stainless steel window frame adopts a structure that is higher inside and lower outside.

[0013] Preferably, the base is connected to the wall through an aluminum U-shaped groove plate, the aluminum U-shaped groove plate is connected to the bottom frame through stainless steel fasteners, the bottom of the wall is inserted into the aluminum U-shaped groove plate, and the steel galvanized frame of the wall is connected to the aluminum U-shaped groove plate through stainless steel fasteners.

[0014] Preferably, the wall is connected to the roof panel via an aluminum L-plate, one end of the aluminum L-plate is connected to the roof panel via a stainless steel fastener, and the other end of the aluminum L-plate is connected to the wall via a stainless steel fastener.

[0015] Preferably, the FRP composite panel is composited with the closed substrate by adhesive under pressure.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present invention provides an acid rain resistant barracks with the following beneficial effects:

[0018] 1. The acid rain resistant barracks, the base is composed of a bottom frame, a foaming sealing coating and a moisture-proof bamboo glue floor substrate. The walls and roof panels are made of steel galvanized frames and composite pressed glass fiber reinforced plastic composite panels. The roof panels and walls are made of steel galvanized frames. After filling with insulation materials, adhesive is evenly coated on the skeleton base, and the glass fiber reinforced plastic plate and the skeleton material are compounded into one by pressure to form a complete integrated surface, so that it has good acid rain resistance and corrosion resistance. It can be used near the seaside, tidal flats, and in humid and acid rain environments, extending its service life, filling the gap in acid rain environments, and reducing usage limitations. The steel galvanized frame is filled with polyurethane panels to ensure its thermal insulation performance;

[0019] 2. The acid rain resistant barracks adopts a modular assembly structure as a whole, which is easy to build and has the advantages of standardization and component interchangeability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the top view of the base of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the cross section of the base of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the integral composite plate of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the outward opening door connected to the wall of the present invention;

[0025] Figure 6 It is a schematic diagram of the structure of the connection between the window and the wall of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the connection between the base and the wall of the present invention;

[0027] Figure 8 It is a schematic diagram of the structure of the connection between the wall and the roof plate of the present invention;

[0028] Markings in the attached figure: 1. Base; 2. Wall; 3. Roof board; 4. Bottom frame; 5. Foam sealing coating; 6. Moisture-proof bamboo plywood substrate; 7. Steel galvanized frame; 8. Closed substrate; 9. Polyurethane board; 10. Glass fiber reinforced plastic board; 11. Aluminum alloy corner fittings; 12. Indoor waterproof LG floor; 13. Outward opening door; 14. Window; 15. Stainless steel door panel; 16. Stainless steel door frame; 17. Stainless steel locks; 18. Rock wool board; 19. Stainless steel hinges; 20. Sealing strip; 21. Stainless steel window frame; 22. Stainless steel guardrail; 23. Aluminum U-shaped groove plate; 24. Aluminum L-plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-8The acid rain resistant barracks of the present invention comprises a base 1, a wall 2 and a roof plate 3, wherein the wall 2 is installed on the top of the base 1, and the roof plate 3 is installed on the top of the wall 2; the base 1 comprises a bottom frame 4, the bottom of the bottom frame 4 is provided with a foaming sealing coating 5 and a moisture-proof bamboo glue floor substrate 6, the wall 2 and the roof plate 3 are both made of an integral composite plate, the integral composite plate comprises an internal steel galvanized frame 7 and closed substrates 8 located on both sides of the steel galvanized frame 7, the steel galvanized frame 7 is filled with a polyurethane plate 9, and a glass fiber reinforced plastic plate 10 is provided on the outside of the closed substrate 8, a glass fiber reinforced unsaturated polyester, epoxy resin and phenolic resin matrix, a reinforced plastic reinforced with glass fiber or its products, namely glass fiber reinforced plastic, or glass fiber reinforced plastic, the bottom frame 4 A 6063 aluminum alloy frame is adopted, and the surface of the bottom frame 4 is sprayed with fluorocarbon paint to ensure its corrosion resistance. The bottom frame 4 is composed of multiple groups of frame monomers, and adjacent frame monomers are connected by aluminum alloy angle pieces 11 and stainless steel bolts, which is convenient for fastening the bottom frame 4. The top of the base 1 frame is provided with an indoor waterproof LG floor 12, and the interior is waterproof. The LG floor is common knowledge for technicians in the relevant technical field. A sealing strip 20 is provided on the rear side of the stainless steel door panel 15. The sealing strip 20 is tightly attached to the stainless steel door frame 16. The sealing strip 20 ensures the sealing and waterproofness of the door panel. The glass fiber reinforced plastic plate 10 is compounded with the closed substrate 8 under pressure by adhesive, and has the advantages of integrity, completeness and corrosion resistance.

[0031] An outward-opening door 13 and a window 14 are installed on the wall 2. The outward-opening door 13 includes a stainless steel door panel 15, a stainless steel door frame 16 and a stainless steel lock 17. The stainless steel door panel 15 is connected to the steel galvanized frame 7 of the wall 2 through stainless steel fasteners. The interior of the stainless steel door panel 15 is filled with a rock wool board 18. One end of the stainless steel door panel 15 is hinged to the steel galvanized frame 7 of the wall 2 through a stainless steel hinge 19, and the other end of the stainless steel door panel 15 is locked to the stainless steel door frame 16 through the stainless steel lock 17. The window 14 adopts a double-glazed plastic-steel window. The window 14 includes a stainless steel window frame 21. The stainless steel window frame 21 is connected to the steel galvanized frame 7 of the wall 2 through stainless steel fasteners. A stainless steel guardrail 22 is arranged on the outside of the stainless steel window frame 21, and a stainless steel mesh is installed on the inside of the stainless steel window frame 21. The stainless steel window frame 21 adopts an inner high and outer low structure, and the material is 304 material to prevent rainwater from flowing back into the room.

[0032] The base 1 is connected to the wall 2 through an aluminum U-shaped groove plate 23, and the aluminum U-shaped groove plate 23 is connected to the bottom frame 4 through stainless steel fasteners. The bottom of the wall 2 is inserted into the aluminum U-shaped groove plate 23, and the steel galvanized frame 7 of the wall 2 is connected to the aluminum U-shaped groove plate 23 through stainless steel fasteners. The base 1 is connected to the wall 2 through the aluminum U-shaped groove plate 23, and the assembly method is assembled to achieve rapid assembly.

[0033] The wall 2 and the roof panel 3 are connected through an aluminum L-plate 24, one end of the aluminum L-plate 24 is connected to the roof panel 3 through a stainless steel fastener, and the other end of the aluminum L-plate 24 is connected to the wall 2 through a stainless steel fastener. The wall 2 and the roof panel 3 are connected through the aluminum L-plate 24, which can also achieve quick assembly.

[0034] During assembly, first assemble the base: including cutting the surrounding frames (cutting 45° interfaces) → cutting the middle support frame → positioning and marking → placing the aluminum alloy corner code → tightening the stainless steel bolts and stainless steel nuts → checking the installation status → installing the waterproof bamboo plywood on one side of the room → turning the base 1 180˚ → applying polyurethane foam sealing coating on the bottom with a thickness of 2 to 3 cm; then install the overall frame: rotate the base 180˚ → install the aluminum U-shaped groove plate → install the wall → tighten with stainless steel fasteners → tighten between walls → install aluminum L-shaped plates and stainless steel fasteners → check the diagonal deviation of the room body → check the vertical deviation of the room body → install the roof plate → install the aluminum L-shaped plate and stainless steel fasteners → install the indoor waterproof floor → install the outward opening door → install the window → install the indoor skirting and angle aluminum decorative line → install the indoor line (circuit), which adopts modular assembly, is easy to assemble, and has strong interchangeability of components.

[0035] The acid rain resistant barracks of the present invention has a base composed of a bottom frame, a foaming sealing coating and a moisture-proof bamboo glue floor substrate. The wall and the roof board are both made of a steel galvanized frame and a composite pressed glass fiber reinforced plastic composite board. The roof board and the wall are both made of a steel galvanized frame. After the thermal insulation material is filled, an adhesive is evenly coated on the skeleton base layer, and the glass fiber reinforced plastic plate and the skeleton material are composited into one by pressure to form a complete integrated surface, thereby having good acid rain resistance and corrosion resistance. The barracks can be used near the seaside, on mudflats, in a humid and acid rain environment, thereby extending its service life, filling the gap in use in an acid rain environment, and reducing the limitation of use. The steel galvanized frame is filled with a polyurethane board to ensure its thermal insulation performance.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An acid rain resistant barracks, comprising a base (1), a wall (2) and a roof plate (3), wherein the wall (2) is mounted on the top of the base (1), and the roof plate (3) is mounted on the top of the wall (2); characterized in that: The base (1) comprises a bottom frame (4), the bottom of the bottom frame (4) is provided with a foaming sealing coating (5) and a moisture-proof bamboo glue floor substrate (6), the wall (2) and the roof panel (3) are both made of an integral composite panel, the integral composite panel comprises a steel galvanized frame (7) located inside and closed substrates (8) located on both sides of the steel galvanized frame (7), the steel galvanized frame (7) is filled with a polyurethane panel (9), and a glass fiber reinforced plastic panel (10) is provided on the outside of the closed substrate (8); The bottom frame (4) is made of 6063 aluminum alloy frame, the surface of the bottom frame (4) is treated by spraying fluorocarbon paint, the bottom frame (4) comprises a plurality of frame monomers, and adjacent frame monomers are connected by aluminum alloy corner pieces (11) and stainless steel bolts; An outward-opening door (13) and a window (14) are installed on the wall (2); the outward-opening door (13) comprises a stainless steel door panel (15), a stainless steel door frame (16) and a stainless steel lock (17); the stainless steel door panel (15) is connected to a galvanized steel frame (7) of the wall (2) via stainless steel fasteners; the interior of the stainless steel door panel (15) is filled with a rock wool board (18); one end of the stainless steel door panel (15) is hinged to the galvanized steel frame (7) of the wall (2) via a stainless steel hinge (19); and the other end of the stainless steel door panel (15) is locked to the stainless steel door frame (16) via the stainless steel lock (17); The glass fiber reinforced plastic plate (10) is composited with the closed substrate (8) by means of adhesive under pressure.

2. The acid rain resistant barracks according to claim 1, characterized in that: An indoor waterproof LG floor (12) is arranged on the top of the base (1) frame.

3. The acid rain resistant barracks according to claim 1, characterized in that: A sealing strip (20) is provided on the rear side of the stainless steel door panel (15), and the sealing strip (20) is tightly attached to the stainless steel door frame (16).

4. The acid rain resistant barracks according to claim 1, characterized in that: The window (14) is a double-glazed plastic-steel window. The window (14) comprises a stainless steel window frame (21). The stainless steel window frame (21) is connected to a galvanized steel frame (7) of the wall (2) via stainless steel fasteners. A stainless steel guardrail (22) is arranged outside the stainless steel window frame (21), and a stainless steel mesh is installed inside the stainless steel window frame (21).

5. The acid rain resistant barracks according to claim 4, characterized in that: The stainless steel window frame (21) adopts a structure that is higher inside and lower outside.

6. The acid rain resistant barracks according to claim 1, characterized in that: The base (1) is connected to the wall (2) via an aluminum U-shaped groove plate (23), the aluminum U-shaped groove plate (23) is connected to the bottom frame (4) via stainless steel fasteners, the bottom of the wall (2) is inserted into the aluminum U-shaped groove plate (23), and the galvanized steel frame (7) of the wall (2) is connected to the aluminum U-shaped groove plate (23) via stainless steel fasteners.

7. The acid rain resistant barracks according to claim 1, characterized in that: The wall (2) and the roof panel (3) are connected via an aluminum L-plate (24); one end of the aluminum L-plate (24) is connected to the roof panel (3) via a stainless steel fastener; and the other end of the aluminum L-plate (24) is connected to the wall (2) via a stainless steel fastener.

Citation Information

Patent Citations

  • Shellproof barrack

    CN202187572U

  • Novel stainless steel monitoring station house

    CN204001878U

  • Acid rain resistant barrack

    CN214303036U