A track diagnostic electrical control system

By designing a track diagnostic electrical control system including flow, pressure and stroke monitoring, the problem of lack of intelligent control in the existing system is solved, the closed-loop operation of the system is realized, and the operation convenience and safety are improved.

CN112462660BActive Publication Date: 2025-02-11ZHUZHOU TIMES ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202011361760.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-27
Publication Date
2025-02-11
Estimated Expiration
2040-11-27

AI Technical Summary

Technical Problem

The existing track diagnostic electrical control system lacks the characteristics of intelligence. Multiple subsystems require operators to control and adjust in real time. The entire system is an open-loop system, which lacks real-time feedback, resulting in complex operation, low efficiency and insufficient safety.

Method used

Design a track diagnostic electrical control system, including a liquid box, flow monitoring unit, spray unit, air source, pressure monitoring unit, ultrasonic operating device and main controller, through real-time feedback of flow, pressure and stroke, a closed-loop system is formed to realize Intelligent control.

Benefits of technology

The system is highly intelligent, reduces operational complexity, improves the convenience and safety of the system, and ensures the stable and efficient operation of the track diagnostic electrical control system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a rail diagnostic electrical control system, comprising: a main controller, a flow monitoring unit, a liquid tank, an alarm device, a spray unit, a pressure monitoring unit, an air source, an ultrasonic operating device and a stroke monitoring unit. The liquid in the liquid tank is sprayed to the target after passing through the flow monitoring unit and the spray unit, and the air source controls the lifting and lowering of the ultrasonic operating device after passing through the pressure monitoring unit. The stroke monitoring unit monitors the stroke of the ultrasonic operating device and feeds back the stroke information to the main controller, the flow monitoring unit feeds back the flow information to the main controller, and the pressure monitoring unit feeds back the pressure information to the main controller. The main controller receives the feedback information from the flow monitoring unit, the pressure monitoring unit and the stroke monitoring unit, and determines whether to send an alarm message to the alarm device after making a judgment. The present invention can solve the technical problems that the existing system has multiple subsystems that need to be controlled and adjusted in real time, the entire electrical system is open-loop, lacks real-time feedback, and has a low degree of intelligence.
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Description

Technical Field

[0001] The invention relates to the technical field of track engineering diagnosis, in particular to a track diagnosis electrical control system applied to ultrasonic detection of railway rails. Background Art

[0002] With the continuous growth of my country's railway mileage, the continuous acceleration of railway transportation speed, and the increasingly developed urban rail transit, the requirements for engineering machinery and equipment to ensure the safety of railways and urban rail transit are also getting higher and higher. At present, railway track monitoring equipment based on ultrasonic transmission has been widely used in railway engineering systems and urban rail transit fields. Track monitoring equipment based on ultrasonic transmission must use coupling fluid as a medium so that ultrasonic waves can smoothly enter the track and realize ultrasonic transmission. Therefore, it is necessary to design a coupling fluid control method that can be intelligently controlled.

[0003] The electrical control system for flaw detection usually contains multiple subsystems with relatively independent functions. The relatively independent subsystems work together to provide a good monitoring environment and conditions for the stable, high-quality and efficient rail flaw detection work of rail ultrasonic flaw detection monitoring. However, when the existing rail flaw detection vehicle is in operation, the multiple electrical subsystems require the operator to perform real-time control and adjustment according to the actual operating conditions. At the same time, the entire electrical system is an open-loop system, lacking real-time feedback and not intelligent. Therefore, the existing rail flaw detection electrical control system has the following technical defects:

[0004] 1) During the rail flaw detection operation, due to the presence of fine impurities in the liquid in the liquid tank and the long storage time of the liquid in the pipeline, although the liquid is filtered by the filter, there will still be some fine impurities blocking the spray device. The operator will only find the blockage state of the spray device by observing the monitoring camera screen if he sees the long-distance lost bottom wave on the monitoring software interface B-type diagram (a display method of ultrasonic flaw detection cross-sectional diagram, which can display the longitudinal cross-sectional image of the inspected rail and indicate the approximate size and relative position of the ultrasonic reflector in the rail, the horizontal axis indicates the mileage position of the damage, and the vertical axis indicates the depth of the damage under the rail surface). This will result in the failure to detect the blockage of the spray device in time, and there will be a situation where the monitoring data is invalid for a considerable distance.

[0005] 2) During the rail flaw detection operation, the operation of the ultrasonic operating device is open-loop controlled, and it is necessary to monitor the display or get off the vehicle to observe and confirm its operation with the naked eye. However, these processes cannot completely ensure that there is a possibility of air leakage in certain air circuits, resulting in the ultrasonic operating device being unable to reach the normal state actually required.

[0006] 3) During the rail flaw detection operation, due to rainy and snowy weather and long-term operation in a humid environment, there will be ice or mud in the ultrasonic operating mechanism, which will affect the downward pressure of the ultrasonic operating device. Once this phenomenon occurs, the monitoring data will be invalid within a considerable distance. Summary of the invention

[0007] In view of this, the purpose of the present invention is to provide a track diagnostic electrical control system to solve the technical problems that multiple subsystems of the existing track diagnostic electrical control system require operators to perform real-time control and adjustment according to actual operating conditions, the entire electrical system is open-loop, lacks real-time feedback, and does not have intelligent characteristics.

[0008] In order to achieve the above-mentioned invention object, the present invention specifically provides a technical implementation scheme of a track diagnosis electrical control system, the track diagnosis electrical control system comprising:

[0009] A liquid tank, a flow monitoring unit and a spraying unit connected in sequence, wherein the liquid in the liquid tank passes through the flow monitoring unit and the spraying unit and is then sprayed to the target;

[0010] An air source, a pressure monitoring unit and an ultrasonic operation device are connected in sequence, wherein the air source controls the lifting and lowering of the ultrasonic operation device after passing through the pressure monitoring unit;

[0011] A main controller, and an alarm device and a travel monitoring unit connected to the main controller. The travel monitoring unit monitors the travel of the ultrasonic operation device and feeds back the travel information to the main controller.

[0012] The main controller is connected to a flow monitoring unit, and the flow monitoring unit feeds back flow information to the main controller. The main controller is connected to a pressure monitoring unit, and the pressure monitoring unit feeds back pressure information to the main controller.

[0013] The main controller receives feedback information from the flow monitoring unit, the pressure monitoring unit and the stroke monitoring unit, and determines whether to send an alarm message to the alarm device after making a judgment.

[0014] Furthermore, the control system also includes a power source connected between the liquid tank and the flow monitoring unit, and the power source is connected to the main controller and controlled by the main controller.

[0015] Furthermore, the liquid tank, power source, flow monitoring unit and spraying unit are connected in sequence through a liquid pipeline. The main controller can open or close the power source at any time, open or close the liquid pipeline, and monitor the flow in the liquid pipeline.

[0016] Furthermore, the flow monitoring unit can monitor at any time whether the liquid flow in the liquid pipeline is consistent with the set flow. If it is inconsistent, the main controller sends an audible and visual alarm and prompt information to the alarm device to remind the operator to deal with the spray unit in time and restore the liquid flow to the set value.

[0017] Furthermore, after the control system is powered on, the main controller first determines whether the power source is turned on. If not, it repeatedly monitors the power source on status. If the power source is turned on, the flow monitoring unit collects the flow information of the liquid, and then feeds the flow information back to the main controller. After receiving the flow information feedback value, the main controller compares it with the initial setting value. If it is consistent with the initial setting value, the sound and light alarm and prompt information of the alarm device are cleared. If the flow information feedback value is inconsistent with the initial setting value, the main controller sends an alarm message to the alarm device. After receiving the alarm message, the alarm device immediately sends an sound and light alarm and prompt information to remind the operator to handle it, restore the spray unit to a normal spraying state, and check whether the power source is turned on. The above actions are repeatedly performed until the control system loses power.

[0018] Furthermore, the gas source, pressure monitoring unit and ultrasonic operation device are connected in sequence through an air circuit, and the main controller can control the opening or closing of the gas source, monitor the pressure of the air circuit, and control the operation of the ultrasonic operation device.

[0019] Furthermore, the pressure monitoring unit collects pressure signals of the gas in the gas path and feeds back the collected pressure information to the main controller. The main controller determines whether to send an alarm message to the alarm device according to the feedback pressure information to remind the operator to handle and restore the normal operation of the ultrasonic operation device.

[0020] Furthermore, after the control system is powered on, the main controller first determines whether the gas source is turned on. If not, it repeatedly monitors whether the gas source is turned on. If the gas source is turned on, the pressure monitoring unit collects gas pressure information and then feeds back the pressure information to the main controller. After receiving the pressure information feedback value, the main controller compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the operation of the ultrasonic operation device is normal. The main controller clears the alarm information and returns to query whether the gas source is turned on. If the pressure information feedback value is inconsistent with the initial setting value, it indicates that the operation of the ultrasonic operation device is abnormal. The main controller sends an audible and visual alarm and prompt information to the alarm device to remind the operator to handle it, restore the ultrasonic operation device to a normal operation state, and then check whether the gas source is turned on. The above actions are repeated until the control system loses power.

[0021] Furthermore, the travel monitoring unit collects the travel signal of the ultrasonic operation device and feeds back the collected travel information to the main controller. The main controller determines whether to send an alarm message to the alarm device according to the fed-back travel information to remind the operator to process and restore the normal travel of the ultrasonic operation device.

[0022] Furthermore, after the control system is powered on, the main controller first determines whether the action instruction of the ultrasonic operation device has been issued. If not, it repeatedly monitors whether the action instruction of the ultrasonic operation device has been issued. If the action instruction has been issued, the stroke monitoring unit collects the action stroke information of the ultrasonic operation device. After receiving the stroke information feedback value, the main controller compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the action stroke of the ultrasonic operation device is normal. The main controller clears the alarm information and returns to query whether the action instruction of the ultrasonic operation device has been sent. If the stroke information feedback value is inconsistent with the initial setting value, it indicates that the action stroke of the ultrasonic operation device is abnormal. The main controller sends an audible and visual alarm and prompt information to the alarm device to remind the operator to handle it, restore the ultrasonic operation device to the normal stroke state, and then query whether the action instruction of the ultrasonic operation device has been sent. The above actions are repeatedly performed until the control system loses power.

[0023] By implementing the technical solution of the track diagnosis electrical control system provided by the present invention, the following beneficial effects are achieved:

[0024] (1) The rail diagnostic electrical control system of the present invention forms a closed loop as a whole, and real-time feedback of flow, pressure and stroke are achieved. It has a highly intelligent feature, which solves the technical defect that multiple subsystems of the existing control system require operators to perform real-time control and adjustment according to actual operating conditions, and greatly reduces the complexity of system operation;

[0025] (2) The rail diagnostic electrical control system of the present invention has a flow monitoring function. Instead of observing the spraying unit status through the monitoring screen, the flow monitoring function is changed to flow monitoring, which is not affected by the external environment (ice and snow, night, fog, etc.). The operator can grasp the actual situation of the spraying unit anytime and anywhere, which reduces the work intensity and improves the convenience and safety of system operation.

[0026] (3) The rail diagnostic electrical control system of the present invention has a pressure monitoring function. The pressure monitoring unit enables the operator to clearly understand the actual operation status of the ultrasonic operation unit at any time, further reducing the workload and improving the convenience and safety of system operation.

[0027] (4) The rail diagnostic electrical control system of the present invention has a travel monitoring function. The travel monitoring unit allows the operator to understand the actual travel status of the ultrasonic operation unit in advance, further reducing the workload and improving the convenience and safety of system operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other embodiments can be obtained based on these drawings without creative work.

[0029] Figure 1 It is a block diagram of the realization principle of the flow monitoring function in a specific embodiment of the track diagnosis electrical control system of the present invention;

[0030] Figure 2 It is a program flow chart of the flow monitoring process in a specific embodiment of the rail diagnostic electrical control method based on the system of the present invention;

[0031] Figure 3 It is a block diagram of the implementation principle of the pressure monitoring function in a specific embodiment of the rail diagnostic electrical control system of the present invention;

[0032] Figure 4 It is a program flow chart of the pressure monitoring process in a specific embodiment of the rail diagnostic electrical control method based on the system of the present invention;

[0033] Figure 5 It is a block diagram of the realization principle of the travel monitoring function in a specific embodiment of the track diagnosis electrical control system of the present invention;

[0034] Figure 6 It is a program flow chart of the travel monitoring process in a specific embodiment of the track diagnosis electrical control method based on the system of the present invention;

[0035] Figure 7 It is a system structure block diagram of a specific embodiment of the track diagnosis electrical control system of the present invention;

[0036] In the figure: 1-main controller, 2-flow monitoring unit, 3-liquid tank, 4-alarm device, 5-spraying unit, 6-pressure monitoring unit, 7-air source, 8-ultrasonic operation device, 9-stroke monitoring unit, 10-power source. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0039] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0041] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0042] As attached Figure 1 To Attachment Figure 7 As shown, a specific embodiment of the track diagnosis electrical control system of the present invention is given, and the present invention is further described below in conjunction with the drawings and specific embodiments.

[0043] As attached Figure 7 As shown, an embodiment of a track diagnostic electrical control system of the present invention, the system specifically comprises:

[0044] The liquid tank 3, the flow monitoring unit 2 and the spraying unit 5 are connected in sequence, and the liquid in the liquid tank 3 is sprayed to the target after passing through the flow monitoring unit 2 and the spraying unit 5;

[0045] An air source 7, a pressure monitoring unit 6 and an ultrasonic working device 8 are connected in sequence, and the air source 7 controls the lifting and lowering of the ultrasonic working device 8 after passing through the pressure monitoring unit 6;

[0046] A main controller 1 , and an alarm device 4 and a travel monitoring unit 9 connected to the main controller 1 . The travel monitoring unit 9 monitors the travel of the ultrasonic operation device 8 and feeds back the travel information to the main controller 1 .

[0047] The main controller 1 is connected to the flow monitoring unit 2, and the flow monitoring unit 2 feeds back the flow information to the main controller 1. The main controller 1 is connected to the pressure monitoring unit 6, and the pressure monitoring unit 6 feeds back the pressure information to the main controller 1.

[0048] The main controller 1 receives feedback information from the flow monitoring unit 2 , the pressure monitoring unit 6 and the stroke monitoring unit 9 , and determines whether to send (sound and light) alarm information to the alarm device 4 after making a judgment.

[0049] As a preferred specific embodiment of the present invention, the track diagnostic electrical control system further includes a power source 10 connected between the liquid tank 3 and the flow monitoring unit 2, and the power source 10 is connected to the main controller 1 and controlled by the main controller 1. The liquid in the liquid tank 3 passes through the power source 10 (or does not include the power source 10, only the pipeline), the flow monitoring unit 2, and the spraying unit 5, and is sprayed to the target, wherein the power source 10 is controlled by the main controller 1, and the flow monitoring unit 2 feeds back the flow information to the main controller 1. The liquid tank 3, the power source 10, the flow monitoring unit 2 and the spraying unit 5 are connected in sequence through the liquid pipeline. The main controller 1 can open or close the power source 10 at any time, open or close the liquid pipeline, and monitor the flow size in the liquid pipeline.

[0050] As attached Figure 1 , which is a block diagram of the connection structure of the relevant modules for realizing the flow monitoring function in the rail diagnostic electrical control system described in a specific embodiment of the present invention. The flow monitoring unit 2 can monitor at any time whether the liquid flow in the liquid pipeline is consistent with the set flow. If it is inconsistent, the main controller 1 sends an audible and visual alarm and prompt information to the alarm device 4 to remind the operator to deal with the spray unit 5 in time and restore the liquid flow to the set value.

[0051] As attached Figure 2As shown, it is a program flow chart of the flow monitoring process of the track diagnosis electrical control system described in a specific embodiment of the present invention. After the track diagnosis electrical control system is powered on, the main controller 1 first determines whether the power source 10 is turned on. If not, it repeatedly monitors the power source 10. If the power source 10 is turned on, the flow monitoring unit 2 collects the flow information of the liquid, and then feeds the flow information back to the main controller 1. After receiving the flow information feedback value, the main controller 1 compares it with the initial setting value. If it is consistent with the initial setting value, the sound and light alarm and prompt information of the alarm device 4 are cleared. If the flow information feedback value is inconsistent with the initial setting value, the main controller 1 sends an alarm message to the alarm device 4. After receiving the alarm message, the alarm device 4 immediately sends an sound and light alarm and prompt information to remind the operator to handle it, restore the spray unit 5 to the normal spraying state, and check whether the power source 10 is turned on. The above actions are repeatedly performed until the track diagnosis electrical control system loses power.

[0052] As attached Figure 3 As shown, it is a block diagram of the connection structure of the relevant modules for realizing the pressure monitoring function in the rail diagnostic electrical control system described in the specific embodiment of the present invention. The gas source 7, the pressure monitoring unit 6 and the ultrasonic working device 8 are connected in sequence through the gas circuit, and the main controller 1 can control the opening or closing of the gas source 7, monitor the pressure of the gas circuit, and control the operation of the ultrasonic working device 8. After the gas source 7 passes through the pressure monitoring unit 6, it controls the lifting device of the ultrasonic working device 8, wherein the pressure monitoring unit 6 feeds back the pressure information to the main controller 1. The pressure monitoring unit 6 collects the pressure signal of the gas in the gas circuit and feeds back the collected pressure information to the main controller 1. The main controller 1 determines whether to send an alarm message to the alarm device 4 based on the feedback pressure information, and reminds the operator to handle and restore the normal operation of the ultrasonic working device 8.

[0053] As attached Figure 4 As shown, it is a program flow chart of the pressure monitoring process of the track diagnosis electrical control system described in a specific embodiment of the present invention. After the track diagnosis electrical control system is powered on, the main controller 1 first determines whether the gas source 7 is turned on. If not, it repeatedly monitors whether the gas source 7 is turned on. If the gas source 7 is turned on, the pressure monitoring unit 6 collects gas pressure information and then feeds the pressure information back to the main controller 1. After receiving the pressure information feedback value, the main controller 1 compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the operation of the ultrasonic operation device 8 is normal. The main controller 1 clears the alarm information and returns to query whether the gas source 7 is turned on. If the pressure information feedback value is inconsistent with the initial setting value, it indicates that the operation of the ultrasonic operation device 8 is abnormal. The main controller 1 sends the sound and light alarm and prompt information to the alarm device 4 to remind the operator to handle it, restore the ultrasonic operation device 8 to the normal operation state, and then check whether the gas source 7 is turned on. The above actions are repeatedly performed until the track diagnosis electrical control system loses power.

[0054] As attached Figure 5 As shown, it is a block diagram of the connection structure of the relevant modules for realizing the travel monitoring function in the rail diagnostic electrical control system described in a specific embodiment of the present invention. The travel monitoring unit 9 collects the travel signal of the ultrasonic working device 8, and feeds back the collected travel information to the main controller 1. As soon as the travel monitoring unit 9 is powered on, it monitors the lifting device travel of the ultrasonic working device 8, and feeds back the travel information to the main controller 1. The main controller 1 determines whether to send an alarm message to the alarm device 4 based on the feedback travel information, and reminds the operator to handle and restore the normal travel of the ultrasonic working device 8.

[0055] As attached Figure 6 As shown, it is a program flow chart of the travel monitoring process of the track diagnosis electrical control system described in a specific embodiment of the present invention. After the track diagnosis electrical control system is powered on, the main controller 1 first determines whether the action instruction of the ultrasonic operation device 8 has been issued. If not, it repeatedly monitors whether the action instruction of the ultrasonic operation device 8 has been issued. If the action instruction has been issued, the travel monitoring unit 9 collects the action travel information of the ultrasonic operation device 8. After receiving the travel information feedback value, the main controller 1 compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the action travel of the ultrasonic operation device 8 is normal. The main controller 1 clears the alarm information and returns to query whether the action instruction of the ultrasonic operation device 8 has been sent. If the travel information feedback value is inconsistent with the initial setting value, it indicates that the action travel of the ultrasonic operation device 8 is abnormal. The main controller 1 sends an audible and visual alarm and prompt information to the alarm device 4 to remind the operator to handle it, restore the ultrasonic operation device 8 to the normal travel state, and then query whether the action instruction of the ultrasonic operation device 8 has been sent. The above actions are repeatedly performed until the track diagnosis electrical control system loses power.

[0056] In order to solve the technical problems of timely discovering that the spray unit 5 is blocked, the air circuit is leaking, and the ultrasonic operation device 8 is not in place, the rail diagnostic electrical control system described in the specific embodiment of the present invention includes three monitoring units. A flow monitoring unit 2 is used on the conveying pipeline to monitor the flow change of the liquid through the flow monitoring unit 2, and timely discover that the spray device 5 is blocked and remind the operator to deal with it; a monitoring means of a pressure monitoring unit 6 is added to the air pipeline, and the pressure change of the air circuit is monitored through the pressure monitoring unit 6, and the leakage phenomenon is timely discovered and handled; a stroke monitoring unit 9 is added to the ultrasonic operation device 8, and the stroke monitoring unit 9 is used to monitor whether the descending position of the lifting device of the ultrasonic operation device 8 reaches the expected effect, so as to timely discover whether the ultrasonic operation device 8 is covered by ice slag or mud, and clear it. Through the above means, the track operating personnel can be reminded to deal with it in time, so as to achieve the purpose of maximizing the safety and monitoring effect of the rail diagnostic electrical control system.

[0057] By implementing the technical solution of the rail diagnostic electrical control system described in the specific embodiment of the present invention, the following technical effects can be achieved:

[0058] (1) The rail diagnostic electrical control system described in the specific embodiment of the present invention forms a closed loop as a whole, and the flow, pressure and stroke are all fed back in real time. It has a highly intelligent feature, overcomes the technical defect that multiple subsystems of the existing control system require operators to perform real-time control and adjustment according to actual operating conditions, and greatly reduces the complexity of system operation;

[0059] (2) The rail diagnostic electrical control system described in the specific embodiment of the present invention has a flow monitoring function. Instead of observing the spray unit status through the monitoring screen, the flow monitoring function is changed to flow monitoring, which is not affected by the external environment (ice and snow, night, fog, etc.). The operator can grasp the actual situation of the spray unit anytime and anywhere, which reduces the workload and improves the convenience and safety of system operation.

[0060] (3) The rail diagnostic electrical control system described in the specific embodiment of the present invention has a pressure monitoring function. The pressure monitoring unit can enable the operator to clearly understand the actual operation of the ultrasonic operation unit at any time, further reducing the workload and improving the convenience and safety of system operation;

[0061] (4) The rail diagnostic electrical control system described in the specific embodiment of the present invention has a travel monitoring function. The travel monitoring unit can enable the operator to understand the actual travel status of the ultrasonic operation unit in advance, further reducing the workload and improving the convenience and safety of system operation.

[0062] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0063] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as above in the preferred embodiment, it is not used to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the spirit and technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A track diagnostic electrical control system, characterized in that: include: A liquid tank (3), a flow monitoring unit (2) and a spraying unit (5) connected in sequence, wherein the liquid in the liquid tank (3) passes through the flow monitoring unit (2) and the spraying unit (5) and is then sprayed onto a target; An air source (7), a pressure monitoring unit (6) and an ultrasonic operation device (8) are connected in sequence, wherein the air source (7) controls the lifting and lowering of the ultrasonic operation device (8) after passing through the pressure monitoring unit (6); A main controller (1), and an alarm device (4) and a travel monitoring unit (9) connected to the main controller (1), wherein the travel monitoring unit (9) monitors the travel of the ultrasonic operation device (8) and feeds back the travel information to the main controller (1); The main controller (1) is connected to a flow monitoring unit (2), and the flow monitoring unit (2) feeds back flow information to the main controller (1); the main controller (1) is connected to a pressure monitoring unit (6), and the pressure monitoring unit (6) feeds back pressure information to the main controller (1); The main controller (1) receives feedback information from the flow monitoring unit (2), the pressure monitoring unit (6) and the stroke monitoring unit (9), and determines whether to send alarm information to the alarm device (4) after making a judgment.

2. The rail diagnostic electrical control system according to claim 1, characterized in that: The control system further comprises a power source (10) connected between the liquid tank (3) and the flow monitoring unit (2); the power source (10) is connected to the main controller (1) and is controlled by the main controller (1).

3. The rail diagnostic electrical control system according to claim 2, characterized in that: The liquid tank (3), the power source (10), the flow monitoring unit (2) and the spraying unit (5) are connected in sequence via a liquid pipeline; the main controller (1) can open or close the power source (10) at any time, open or close the liquid pipeline, and monitor the flow rate in the liquid pipeline.

4. The rail diagnostic electrical control system according to claim 3, characterized in that: The flow monitoring unit (2) can monitor at any time whether the liquid flow in the liquid pipeline is consistent with the set flow. If it is inconsistent, the main controller (1) sends an audible and visual alarm and prompt information to the alarm device (4) to remind the operator to deal with the spraying unit (5) in time and restore the liquid flow to the set value.

5. The rail diagnostic electrical control system according to claim 4, characterized in that: After the control system is powered on, the main controller (1) first determines whether the power source (10) is turned on. If not, the power source (10) is repeatedly monitored for the power on condition. If the power source (10) is turned on, the flow monitoring unit (2) collects the flow information of the liquid and then feeds the flow information back to the main controller (1). After receiving the flow information feedback value, the main controller (1) compares it with the initial setting value. If the flow information feedback value is consistent with the initial setting value, the sound and light alarm and prompt information of the alarm device (4) are cleared. If the flow information feedback value is inconsistent with the initial setting value, the main controller (1) sends an alarm message to the alarm device (4). After receiving the alarm message, the alarm device (4) immediately sends an sound and light alarm and prompt information to remind the operator to handle it, restore the spray unit (5) to a normal spraying state, and check whether the power source (10) is turned on. The above actions are repeatedly performed until the control system loses power.

6. The rail diagnostic electrical control system according to any one of claims 1 to 5, characterized in that: The gas source (7), the pressure monitoring unit (6) and the ultrasonic operation device (8) are connected in sequence via a gas circuit. The main controller (1) can control the opening or closing of the gas source (7), monitor the pressure of the gas circuit, and control the operation of the ultrasonic operation device (8).

7. The rail diagnostic electrical control system according to claim 6, characterized in that: The pressure monitoring unit (6) collects pressure signals of the gas in the gas path and feeds back the collected pressure information to the main controller (1); the main controller (1) determines whether to send an alarm message to the alarm device (4) based on the feedback pressure information, and reminds the operator to handle and restore the normal operation of the ultrasonic operation device (8).

8. The rail diagnostic electrical control system according to claim 7, characterized in that: After the control system is powered on, the main controller (1) first determines whether the gas source (7) is turned on. If not, it repeatedly monitors whether the gas source (7) is turned on. If the gas source (7) is turned on, the pressure monitoring unit (6) collects gas pressure information and then feeds the pressure information back to the main controller (1). After receiving the pressure information feedback value, the main controller (1) compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the ultrasonic operation device (8) is operating normally. The main controller (1) clears the alarm information and then returns to query whether the gas source (7) is turned on. If the pressure information feedback value is inconsistent with the initial setting value, it indicates that the ultrasonic operation device (8) is operating abnormally. The main controller (1) sends an audible and visual alarm and prompt information to the alarm device (4) to remind the operator to handle it, restore the ultrasonic operation device (8) to a normal operating state, and then check whether the gas source (7) is turned on. The above actions are repeatedly performed until the control system loses power.

9. The rail diagnostic electrical control system according to claim 1, 2, 3, 4, 5, 7 or 8, characterized in that: The travel monitoring unit (9) collects the travel signal of the ultrasonic operation device (8) and feeds back the collected travel information to the main controller (1); the main controller (1) determines whether to send an alarm message to the alarm device (4) based on the fed-back travel information, and reminds the operator to process and restore the normal travel of the ultrasonic operation device (8).

10. The rail diagnostic electrical control system according to claim 9, characterized in that: After the control system is powered on, the main controller (1) first determines whether the action instruction of the ultrasonic operation device (8) has been issued. If not, it repeatedly monitors whether the action instruction of the ultrasonic operation device (8) has been issued. If the action instruction has been issued, the stroke monitoring unit (9) collects the action stroke information of the ultrasonic operation device (8). After receiving the stroke information feedback value, the main controller (1) compares it with the initial setting value. If it is consistent with the initial setting value, it indicates that the action stroke of the ultrasonic operation device (8) is normal. The main controller (1) clears the alarm information and then returns to query whether the action instruction of the ultrasonic operation device (8) has been sent. If the stroke information feedback value is inconsistent with the initial setting value, it indicates that the action stroke of the ultrasonic operation device (8) is abnormal. The main controller (1) sends an audible and visual alarm and prompt information to the alarm device (4) to remind the operator to handle it and restore the ultrasonic operation device (8) to a normal stroke state, and then queries whether the action instruction of the ultrasonic operation device (8) has been sent. The above actions are repeatedly performed until the control system loses power.

Citation Information

Patent Citations

  • Track diagnosis electrical control system

    CN213210775U