A high-efficiency plug-in machine

Abstract

The present invention discloses a high-efficiency plug-in machine, including a top seat; a large arm installed below the top seat and can rotate horizontally; one end of the small arm is horizontally rotated to connect to the large arm, and the other end is installed with a mounting seat, on which a rotating assembly and a lifting frame are installed, the lifting frame can move in the vertical direction, and a card slot is opened circumferentially on the inner side of the lifting frame; a plurality of clamping assemblies, a first extension end is provided at the upper end of the clamping assembly, the lifting frame surrounds the plurality of first extension ends, the first extension ends can extend in the horizontal direction and be clamped in the card slot, and the plurality of clamping assemblies are connected to the rotating assembly. The clamping assembly is used to clamp the electronic components to be inserted, and by rotating the small arm and the large arm, the clamping assembly can be quickly positioned to the position where the plug-in is required. The plug-in machine can lift and lower a single clamping assembly so that other clamping assemblies will not scratch the circuit board, and can also lift and lower a plurality of clamping assemblies together to meet a variety of usage requirements and improve plug-in efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of plug-in modules, and in particular to a high-efficiency plug-in machine. Background Art

[0002] With the rapid development of electronic technology, the use of electronic products is becoming more and more widespread. PCB boards are important components of electronic products, and plug-in machines are processing equipment that inserts various components into designated positions on PCB boards. During the processing of the plug-in machine, the electronic components to be inserted are generally transported to the loading position one by one, and the plug-in head clamps the electronic components and inserts them on the PCB board.

[0003] Although the current plug-in machines have realized automated plug-in, the efficiency and quality of plug-in vary greatly, largely because the plug-in heads of the plug-in machines have defects in their structural design. The plug-in heads of current plug-in machines use an integrated structural design, and during the plug-in process, the non-working clamping components in the integrated plug-in heads will also extend out along with the working clamping components, which can easily affect the PCB board and even cause damage to the PCB board. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a high-efficiency plug-in machine that can efficiently insert components without damaging circuit boards.

[0005] According to an embodiment of the present invention, a high-efficiency plug-in machine includes a top seat; a large arm, which is installed below the top seat and can rotate horizontally; a small arm, one end of which is horizontally rotatably connected to the large arm, and the other end of which is installed with a mounting seat, and a rotating component and a lifting frame are installed on the mounting seat, the lifting frame can move in a vertical direction, and a card slot is opened on the inner side of the lifting frame along the circumferential direction; a plurality of clamping components, the upper end of the clamping component is provided with a first protruding end, the lifting frame surrounds the plurality of first protruding ends, the first protruding end can be extended in a horizontal direction and clamped in the card slot, and the plurality of clamping components are all connected to the rotating component.

[0006] At least the following beneficial effects are provided: the clamping assembly of the plug-in machine is used to clamp the electronic components to be inserted, and by rotating the small arm and the large arm, the clamping assembly can be quickly positioned to the position where the plug-in is required. Then, the rotating assembly can drive multiple clamping assemblies to rotate together, so as to adjust to a suitable plug-in angle. In addition, a card slot is provided on the inner side of the lifting frame, and a first protruding end is provided on the upper end of the clamping assembly, which can be extended in the horizontal direction and clamped in the card slot by a driving member. The lifting and lowering movement of the lifting frame will drive these clamping assemblies to rise and fall synchronously, thereby completing the plug-in action. The plug-in machine can differentially control the lifting and lowering of the clamping assembly, and can lift a single clamping assembly so that other clamping assemblies will not scratch the circuit board, or can lift multiple clamping assemblies together to meet a variety of usage requirements, thereby improving the plug-in efficiency.

[0007] According to some embodiments of the present invention, a first motor is installed inside the top seat, and the output end of the first motor is transmission-connected to one end of the upper arm. A second motor is installed at the other end of the upper arm, and the output end of the second motor is transmission-connected to the lower arm.

[0008] According to some embodiments of the present invention, a support frame is also installed on the mounting seat, and the support frame is arranged in a vertical direction. A plurality of clamping components surround the support frame, and a second protruding end is also provided at the upper end of the clamping component. The second protruding end can be extended in a horizontal direction and clamped on the upper edge of the support frame.

[0009] According to some embodiments of the present invention, the clamping assembly includes a driving cylinder, wherein an output rod is provided through the driving cylinder, wherein one end of the output rod is set as the first extending end, and the other end is set as the second extending end, and the driving cylinder can drive the output rod to move in a horizontal direction, and when the first extending end is extended, the second extending end is retracted, and when the second extending end is extended, the first extending end is retracted.

[0010] According to some embodiments of the present invention, a clamping rod is vertically arranged on the first extending end, and when the first extending end is extended in a horizontal direction, the clamping rod is clamped in the clamping slot.

[0011] According to some embodiments of the present invention, a guide rail is provided on the mounting seat in the vertical direction, the lifting frame is connected to the guide rail via a slider, a third motor is installed on the mounting seat, the output end of the third motor is transmission-connected to the first synchronous pulley, the first synchronous pulley is transmission-connected to the second synchronous pulley via the first synchronous belt, and the slider is connected to the first synchronous belt.

[0012] According to some embodiments of the present invention, the clamping assembly further includes a driving shaft and a connecting frame, and the driving shaft can move in a vertical direction and is connected to the rotating assembly via the connecting frame.

[0013] According to some embodiments of the present invention, the clamping assembly further comprises a pneumatic clamping jaw, and the pneumatic clamping jaw is mounted on the lower end of the driving shaft.

[0014] According to some embodiments of the present invention, the rotating component includes a fourth motor, a third synchronous pulley is installed at the output end of the fourth motor, the third synchronous pulley is connected to the fourth synchronous pulley through the second synchronous belt transmission, the third synchronous pulley can be horizontally rotatably installed on the mounting seat, and the fourth synchronous pulley is connected to the clamping assembly through the connecting frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0016] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0017] Figure 2 A partial exploded view of an embodiment of the present invention;

[0018] Figure 3 It is a structural schematic diagram of a mounting base according to an embodiment of the present invention;

[0019] Figure 4 A schematic diagram of a part of the structure of an embodiment of the present invention from a first viewing angle;

[0020] Figure 5 A schematic diagram of a part of the structure of a second viewing angle of an embodiment of the present invention;

[0021] Figure 6 It is a schematic structural diagram of a clamping assembly according to an embodiment of the present invention;

[0022] Figure 7 4 is a cross-sectional view of a clamping assembly according to an embodiment of the present invention.

[0023] Figure numerals: top seat 1, first motor 11, upper arm 2, second motor 21, lower arm 3, mounting seat 4, guide rail 41, slider 42, third motor 43, rotating assembly 5, fourth motor 51, lifting frame 6, slot 61, clamping assembly 7, first extending end 71, second extending end 72, driving cylinder 73, output rod 74, clamping rod 75, driving shaft 76, connecting frame 77, pneumatic clamp 78, supporting frame 8. DETAILED DESCRIPTION

[0024] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0028] Reference Figures 1 to 6 According to an embodiment of the present invention, a high-efficiency insertion machine includes a top seat 1, a large arm 2, a small arm 3, a mounting seat 4, a rotating component 5, a lifting frame 6 and a clamping component 7.

[0029] The upper arm 2 is installed below the top seat 1 and can rotate horizontally. One end of the lower arm 3 is connected to the upper arm 2 in a horizontal rotation, and the other end is installed with a mounting seat 4, on which a rotating assembly 5 and a lifting frame 6 are installed. The lifting frame 6 can move in the vertical direction, and a slot 61 is provided on the inner side of the lifting frame 6 along the circumferential direction. The upper ends of the plurality of clamping assemblies 7 are each provided with a first extension end 71, and the lifting frame 6 surrounds the plurality of first extension ends 71. The first extension end 71 can extend in the horizontal direction and be clamped in the slot 61, and the plurality of clamping assemblies 7 are all connected to the rotating assembly 5.

[0030] The clamping assembly 7 of the present plug-in machine is used to clamp the electronic components to be inserted. By rotating the upper arm 2 and the lower arm 3, the clamping assembly 7 can be quickly positioned to the position where the plug-in is required. Then, the rotating assembly 5 can drive multiple clamping assemblies 7 to rotate together, so as to adjust to a suitable plug-in angle. In addition, a card slot 61 is provided on the inner side of the lifting frame 6, and a first protruding end 71 is provided on the upper end of the clamping assembly 7. The first protruding end 71 can be extended in the horizontal direction and clamped in the card slot 61 through a driving member. The lifting and lowering movement of the lifting frame 6 will drive these clamping assemblies 7 to rise and fall synchronously, thereby completing the plug-in action. The present plug-in machine can differentially control the lifting and lowering of the clamping assembly 7. It can lift a single clamping assembly 7 so that other clamping assemblies 7 will not scratch the circuit board, and it can also lift multiple clamping assemblies 7 together to meet various usage requirements, thereby improving the plug-in efficiency.

[0031] Reference Figure 1 as well as Figure 2 In some embodiments of the present invention, a first motor 11 is installed inside the top seat 1, and the output end of the first motor 11 is connected to one end of the upper arm 2 by transmission, and a second motor 21 is installed at the other end of the upper arm 2, and the output end of the second motor 21 is connected to the lower arm 3 by transmission. The first motor 11 can drive the upper arm 2 to rotate, and the second motor 21 can drive the lower arm 3 to rotate. Further, the output end of the first motor 11 is connected to the upper arm 2 through a first harmonic reducer, and the output end of the second motor 21 is connected to the lower arm 3 through a second harmonic reducer.

[0032] Reference Figure 4 , Figure 5 as well as Figure 6 In some embodiments of the present invention, a support frame 8 is further mounted on the mounting seat 4. The support frame 8 is arranged in the vertical direction. A plurality of clamping assemblies 7 surround the support frame 8. A second extension end 72 is further provided at the upper end of the clamping assembly 7. The second extension end 72 can extend in the horizontal direction and be clamped to the upper edge of the support frame 8. Specifically, the support frame 8 is in the shape of a circular tube. A plurality of clamping assemblies 7 surround the support frame 8. The spacing between the clamping assemblies 7 and the support frame 8 is equal. When the second extension end 72 extends out and is clamped to the support frame 8, the first extension end 71 will retract and disengage from the clamping slot 61. At this time, the support frame 8 can prevent the clamping assembly 7 from falling due to its own gravity.

[0033] Furthermore, specifically Figure 6 As shown, the clamping assembly 7 includes a driving cylinder 73, and an output rod 74 is provided through the driving cylinder 73. One end of the output rod 74 is set as a first extending end 71, and the other end is set as a second extending end 72. The driving cylinder 73 can drive the output rod 74 to move in a horizontal direction. When the first extending end 71 is extended, the second extending end 72 is retracted, and when the second extending end 72 is extended, the first extending end 71 is retracted.

[0034] Specifically, the output rod 74 passes through the drive cylinder 73, so when the drive cylinder 73 drives the output rod 74 to move in the horizontal direction, only one of the first extension end 71 and the second extension end 72 can be extended. When the first extension end 71 extends in the horizontal direction and is clamped in the slot 61, the second extension end 72 retracts and disengages from the support frame 8, and the lifting frame 6 drives the clamping assembly 7 to rise and fall synchronously. When the second extension end 72 extends and is clamped on the support frame 8, the first extension end 71 retracts and disengages from the slot 61, and the support frame 8 can prevent the clamping assembly 7 from falling due to its own gravity. Preferably, the drive cylinder 73 is an air cylinder. The drive cylinder 73 is connected to an external air source through an air pipe, and an air pipe passage is provided in the middle of the support frame 8 in the vertical direction, and the air pipe is passed through the air pipe passage.

[0035] Reference Figure 4 , Figure 5 as well as Figure 6 In some embodiments of the present invention, a clamping rod 75 is vertically provided on the first extension end 71, and when the first extension end 71 extends in the horizontal direction, the clamping rod 75 is clamped in the clamping groove 61. Specifically, the first extension end 71 is clamped in the clamping groove 61 by the clamping rod 75, which can prevent the first extension end 71 from being worn, and, preferably, the clamping rod 75 is connected to the first extension end 71 by a thread, which has the advantage of easy replacement.

[0036] Reference Figure 3 as well as Figure 4 In some embodiments of the present invention, a guide rail 41 is provided on the mounting seat 4 in the vertical direction, the lifting frame 6 is connected to the guide rail 41 through a slider 42, a third motor 43 is installed on the mounting seat 4, the output end of the third motor 43 is connected to the first synchronous pulley, the first synchronous pulley is connected to the second synchronous pulley through the first synchronous belt, and the slider 42 is connected to the first synchronous belt. Specifically, the first synchronous pulley and the second synchronous pulley are both installed on the mounting seat 4, and the rotation axes of the first synchronous pulley and the second synchronous pulley are both arranged in the horizontal direction. The third motor drives the first synchronous pulley to rotate, the first synchronous pulley drives the first synchronous belt and the second synchronous pulley to rotate, the slider 42 is connected to the first synchronous belt, and when the first synchronous belt rotates, it can drive the lifting frame 6 to rise and fall along the guide rail 41.

[0037] Reference Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7In some embodiments of the present invention, the clamping assembly 7 further includes a driving shaft 76 and a connecting frame 77. The driving shaft 76 can move in the vertical direction and is connected to the rotating assembly 5 through the connecting frame 77. The connecting frame 77 is connected to the rotating assembly 5, so the rotating assembly 5 can drive the clamping assembly 7 to rotate through the connecting frame 77. At the same time, the driving shaft 76 can move vertically relative to the connecting frame 77.

[0038] Furthermore, specifically Figure 6 as well as Figure 7 As shown, the clamping assembly 7 also includes a pneumatic clamp 78, which is installed at the lower end of the driving shaft 76. A gas channel is provided in the middle of the driving shaft 76, the upper end of the gas channel is connected to the external gas source through an air pipe, and the lower end is connected to the pneumatic clamp 78. The pneumatic clamp 78 is controlled to open and close by inputting pressure gas, so as to grab the electronic components and insert them.

[0039] In addition, specific Figure 4 as well as Figure 5 As shown, the rotating assembly 5 includes a fourth motor 51, the output end of the fourth motor 51 is installed with a third synchronous pulley, the third synchronous pulley is connected to the fourth synchronous pulley through the second synchronous belt transmission, the third synchronous pulley is horizontally rotatably installed on the mounting seat 4, and the fourth synchronous pulley is connected to the clamping assembly 7 through the connecting frame 77. Specifically, the fourth motor 51 drives the third synchronous pulley to rotate, the third synchronous pulley drives the fourth synchronous pulley to rotate through the second synchronous belt, and the fourth synchronous pulley is connected to the clamping assembly 4 through the connecting frame 44. Therefore, when the fourth synchronous pulley can drive the clamping assembly 4 to rotate.

[0040] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A high-efficiency plug-in machine, characterized in that: include: Top seat (1); A large arm (2) is installed below the top seat (1) and can rotate horizontally; A small arm (3) has one end horizontally rotatably connected to the large arm (2), and the other end is provided with a mounting seat (4), a rotating assembly (5) and a lifting frame (6) are mounted on the mounting seat (4), the lifting frame (6) is movable in a vertical direction, and a slot (61) is provided on the inner side of the lifting frame (6) along the circumferential direction; A plurality of clamping components (7), wherein the upper end of each clamping component (7) is provided with a first extending end (71), the lifting frame (6) surrounds the plurality of first extending ends (71), the first extending ends (71) can extend in a horizontal direction and be clamped in the clamping slot (61), the plurality of clamping components (7) are all connected to the rotating component (5), a clamping rod (75) is vertically provided on the first extending end (71), and when the first extending end (71) is extended in a horizontal direction, the clamping rod (75) is clamped in the clamping slot (61); A support frame (8) is also mounted on the mounting seat (4), the support frame (8) is arranged in a vertical direction, a plurality of the clamping components (7) surround the support frame (8), and a second extending end (72) is also provided at the upper end of the clamping component (7), the second extending end (72) can extend in a horizontal direction and be clamped to the upper edge of the support frame (8); The clamping assembly (7) comprises a driving cylinder (73), wherein an output rod (74) is provided through the driving cylinder (73), wherein one end of the output rod (74) is set as the first extending end (71), and the other end is set as the second extending end (72), and the driving cylinder (73) can drive the output rod (74) to move in a horizontal direction, and when the first extending end (71) extends, the second extending end (72) retracts, and when the second extending end (72) extends, the first extending end (71) retracts.

2. The high-efficiency plug-in machine according to claim 1, characterized in that: A first motor (11) is installed inside the top seat (1), and an output end of the first motor (11) is drivingly connected to one end of the upper arm (2). A second motor (21) is installed at the other end of the upper arm (2), and an output end of the second motor (21) is drivingly connected to the lower arm (3).

3. The high-efficiency plug-in machine according to claim 1, characterized in that: A guide rail (41) is arranged on the mounting seat (4) in a vertical direction, the lifting frame (6) is connected to the guide rail (41) via a slider (42), a third motor (43) is installed on the mounting seat (4), an output end of the third motor (43) is transmission-connected to a first synchronous belt pulley, the first synchronous belt pulley is transmission-connected to a second synchronous belt pulley via a first synchronous belt, and the slider (42) is connected to the first synchronous belt.

4. The high-efficiency plug-in machine according to claim 1, characterized in that: The clamping assembly (7) further comprises a driving shaft (76) and a connecting frame (77); the driving shaft (76) is movable in a vertical direction and is connected to the rotating assembly (5) via the connecting frame (77).

5. The high-efficiency plug-in machine according to claim 4, characterized in that: The clamping assembly (7) further comprises a pneumatic clamping jaw (78), wherein the pneumatic clamping jaw (78) is mounted on the lower end of the driving shaft (76).

6. The high-efficiency plug-in machine according to claim 4, characterized in that: The rotating assembly (5) comprises a fourth motor (51), a third synchronous belt pulley is mounted on the output end of the fourth motor (51), the third synchronous belt pulley is connected to a fourth synchronous belt pulley via a second synchronous belt transmission, the third synchronous belt pulley is mounted on the mounting seat (4) in a horizontally rotatable manner, and the fourth synchronous belt pulley is connected to the clamping assembly (7) via the connecting frame (77).

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