Fully automatic FAC material calibration dispensing mechanism

Abstract

The present invention belongs to the technical field of optical coupling system, and relates to a fully automatic FAC material calibration dispensing mechanism, comprising a base plate, a gantry column fixedly arranged in parallel on the upper surface of the base plate, a gantry beam supported on the top of the gantry column, an X-axis moving component installed on the gantry beam, a Y-axis moving component installed on the moving end of the X-axis moving component, and a Z-axis moving component installed on the moving end of the Y-axis moving component; a motor adapter is installed on the moving end of the Z-axis moving component, a ROLL axis motor is installed at the bottom of the motor adapter, the output end of the ROLL axis motor is connected to the PITCH axis motor, the output end of the PITCH axis motor is installed with a YAW axis motor, the output end of the YAW axis motor is installed with a sensor component, and a FAC clip is installed on the sensor component. The dispensing mechanism can perform efficient and reliable dispensing operations on the parts that need dispensing.

Description

Technical Field

[0001] The invention belongs to the technical field of optical coupling systems and relates to a fully automatic FAC material calibration and dispensing mechanism. Background Art

[0002] The fully automatic FAC collimation light coupling system is widely used in practice. In production, the light coupling system needs to use glue to fix the FAC mirror with the corresponding base. At present, the above process is often completed manually, which places high demands on the proficiency of the operators. In practice, there is also a problem that even the most skilled operators will get tired after working for a long time, resulting in a decline in processing quality, making it difficult to ensure consistent quality standards. Summary of the invention

[0003] In view of the above problems, the present invention provides a fully automatic FAC material calibration glue dispensing mechanism, which can perform efficient and reliable glue dispensing operations on parts requiring glue dispensing.

[0004] According to the technical solution of the present invention: a fully automatic FAC material calibration dispensing mechanism, characterized in that: it comprises a bottom plate, a gantry column fixedly arranged in parallel on the upper surface of the bottom plate, a gantry beam supported on the top of the gantry column, an X-axis moving assembly installed on the gantry beam, a Y-axis moving assembly installed on the moving end of the X-axis moving assembly, and a Z-axis moving assembly installed on the moving end of the Y-axis moving assembly;

[0005] The moving end of the Z-axis moving assembly is installed with a motor adapter, the bottom of the motor adapter is installed with a ROLL axis motor, the output end of the ROLL axis motor is connected to the PITCH axis motor, the output end of the PITCH axis motor is installed with a YAW axis motor, the output end of the YAW axis motor is installed with a sensor component, and the sensor component is installed with a FAC clip;

[0006] A dispensing cylinder is installed on the side of the motor adapter, the dispensing cylinder is connected to and drives the dispensing cylinder connecting plate, the dispensing cylinder connecting plate is fixedly connected to the dispensing syringe connecting arm, the lower end of the dispensing syringe connecting arm is fastened to the syringe fixing seat, and the syringe is arranged on the syringe fixing seat;

[0007] A first manual slide and a second manual slide are also arranged in front of the bottom plate corresponding to the gantry column. The second manual slide is installed on the bottom plate, and the first manual slide is installed on the second manual slide. The moving end of the first manual slide is installed with the upper and lower cylinders of the light guide arm, and the piston rods of the upper and lower cylinders of the light guide arm are installed with the light guide arm pillar, and the light guide arm is installed on the upper end of the light guide arm pillar;

[0008] A CCD bracket is fixed on the bottom plate corresponding to the lower side of the gantry beam, and the CCD bracket supports the CCD.

[0009] As a further improvement of the present invention, the X-axis moving assembly includes an X-axis motor and a first screw rod component driven by the X-axis motor, and the first screw rod component drives the Y-axis moving assembly to move.

[0010] As a further improvement of the present invention, the Y-axis moving assembly includes a Y-axis motor and a second screw rod component driven by the Y-axis motor, and the second screw rod component drives the Z-axis moving assembly to move.

[0011] As a further improvement of the present invention, the Z-axis moving assembly includes a Z-axis motor and a third screw rod component driven by the Z-axis motor, and the third screw rod component drives the motor adapter to move up and down.

[0012] As a further improvement of the present invention, a bending portion is formed at the lower end of the dispensing syringe connecting arm, a mounting hole is arranged on the bending portion, and an adjustment groove extending to the mounting hole is opened on the bending portion. By tightening or preventing loosening of the adjustment groove, tightening or preventing loosening of the mounting hole can be achieved.

[0013] As a further improvement of the present invention, the syringe fixing seat is fixedly connected to the lower end of the dispensing syringe connecting arm.

[0014] As a further improvement of the present invention, the sensor component includes a sensor connecting piece and a displacement sensor installed on the sensor connecting piece.

[0015] As a further improvement of the present invention, a FAC clip that cooperates with each other is installed at the lower part of the displacement sensor, and a card slot portion is provided on the working surface of the FAC clip.

[0016] The technical effect of the present invention is that the product structure of the present invention is reasonable and ingenious. When in use, it can realize automated dispensing operations. After being installed on machinery and equipment, in conjunction with a corresponding visual recognition system, it can realize precise dispensing of glue on the parts that require dispensing, and the operation is reliable and stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention. DETAILED DESCRIPTION

[0018] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1It includes upper and lower cylinders 1 for the light guide arm, a light guide arm support 2, a light guide arm 3, a FAC clamp 4, a displacement sensor 5, a sensor connector 6, a syringe fixing seat 7, a syringe 8, a dispensing syringe connecting arm 9, a dispensing cylinder connecting plate 10, a dispensing cylinder 11, a CCD 12, a CCD bracket 13, a first manual slide 14, a second manual slide 15, a base plate 16, a gantry column 17, a gantry beam 18, an X-axis moving assembly 19, a Y-axis moving assembly 20, a Z-axis moving assembly 21, a ROLL axis motor 22, a PITCH axis motor 23, a YAW axis motor 24, a motor adapter 25, etc.

[0020] like Figure 1 As shown, the present invention is a fully automatic FAC material calibration and dispensing mechanism, comprising a base plate 16, a gantry column 17 fixed and parallel to the upper surface of the base plate 16, a gantry beam 18 supported on the top of the gantry column 17, an X-axis moving component 19 installed on the gantry beam 18, a Y-axis moving component 20 installed on the moving end of the X-axis moving component 19, and a Z-axis moving component 21 installed on the moving end of the Y-axis moving component 20.

[0021] The moving end of the Z-axis moving assembly 21 is installed with a motor adapter 25, the bottom of the motor adapter 25 is installed with a ROLL axis motor 22, the output end of the ROLL axis motor 22 is connected to the PITCH axis motor 23, the output end of the PITCH axis motor 23 is installed with a YAW axis motor 24, the output end of the YAW axis motor 24 is installed with a sensor component, and the sensor component is installed with a FAC clip 4. The lower part of the displacement sensor 5 is installed with a FAC clip 4 that cooperates with each other, and the working surface of the FAC clip 4 is provided with a card slot part.

[0022] The side of the motor adapter 25 is installed with a dispensing cylinder 11, which is connected to and drives a dispensing cylinder connecting plate 10. The dispensing cylinder connecting plate 10 is fixedly connected to a dispensing syringe connecting arm 9. The lower end of the dispensing syringe connecting arm 9 is fastened to a syringe fixing seat 7, on which a syringe 8 is arranged.

[0023] A first manual slide 14 and a second manual slide 15 are also arranged on the base plate 16 in front of the gantry column 17. The second manual slide 15 is installed on the base plate 16, and the first manual slide 14 is installed on the second manual slide 15. The moving end of the first manual slide 14 is installed with the upper and lower cylinders 1 of the light guide arm, and the piston rods of the upper and lower cylinders 1 of the light guide arm are installed with the light guide arm pillar 2, and the light guide arm 3 is installed on the upper end of the light guide arm pillar 2.

[0024] A CCD bracket 13 is fixed on the bottom plate 16 corresponding to the lower side of the gantry beam 18 , and the CCD bracket 13 supports the CCD 12 .

[0025] The X-axis moving assembly 19 includes an X-axis motor and a first screw component driven by the X-axis motor. The first screw component drives the Y-axis moving assembly 20 to move.

[0026] The Y-axis moving assembly 20 includes a Y-axis motor and a second screw component driven by the Y-axis motor. The second screw component drives the Z-axis moving assembly 21 to move.

[0027] The Z-axis moving assembly 21 includes a Z-axis motor and a third screw component driven by the Z-axis motor. The third screw component drives the motor adapter 25 to move up and down.

[0028] A bending portion is formed at the lower end of the dispensing syringe connecting arm 9, and a mounting hole is arranged on the bending portion. An adjustment slot extending to the mounting hole is opened on the bending portion. By tightening or preventing loosening of the adjustment slot, tightening or preventing loosening of the mounting hole can be achieved.

[0029] The syringe fixing seat 7 is fixedly connected to the lower end of the dispensing syringe connecting arm 9, and the sensor component includes a sensor connecting piece 6 and a displacement sensor 5 installed on the sensor connecting piece 6.

[0030] like Figure 1 As shown, when the product of the present invention is working, the first manual slide 14 and the second manual slide 15 cooperate with each other to achieve displacement in perpendicular directions, driving the upper and lower cylinders 1 of the light guide arm to move accordingly in the horizontal direction, and the upper and lower cylinders 1 of the light guide arm drive the light guide arm 3 to move accordingly.

[0031] The X-axis moving assembly 19 , the Y-axis moving assembly 20 , and the Z-axis moving assembly 21 cooperate with each other to realize movement in three coordinate directions, thereby driving the dispensing cylinder 11 to perform corresponding lifting movements to realize the lifting and moving adjustment of the syringe 8 .

[0032] The FAC clamp 4 is also moved and adjusted in three coordinate directions by an X-axis moving component 19, a Y-axis moving component 20, and a Z-axis moving component 21; through the spot image of CCD12, the ROLL axis motor 22, the PITCH axis motor 23, and the YAW axis motor 24 are fine-tuned to align the six dimensions, and the FAC and the pump source COS chip are aligned to the best position; the software records the position and removes the FAC clamp.

[0033] The glue dispensing device moves to the best position for aligning the FAC and the pump source COS chip through the X-axis moving component 19, the Y-axis moving component 20, and the Z-axis moving component 21. The glue dispensing cylinder 11 is opened and moved to the glue dispensing position. Glue comes out of the syringe 8 and is applied to the surface of the pump source COS chip; the FAC clamp 4 is moved back and UV curing is turned on.

Claims

1. A fully automatic FAC material calibration dispensing mechanism, characterized by: It includes a bottom plate, a gantry column fixedly arranged in parallel on the upper surface of the bottom plate, a gantry beam supported on the top of the gantry column, an X-axis moving assembly installed on the gantry beam, a Y-axis moving assembly installed on the moving end of the X-axis moving assembly, and a Z-axis moving assembly installed on the moving end of the Y-axis moving assembly; The moving end of the Z-axis moving assembly is installed with a motor adapter, the bottom of the motor adapter is installed with a ROLL axis motor, the output end of the ROLL axis motor is connected to the PITCH axis motor, the output end of the PITCH axis motor is installed with a YAW axis motor, the output end of the YAW axis motor is installed with a sensor component, and the sensor component is installed with a FAC clip; A dispensing cylinder is installed on the side of the motor adapter, the dispensing cylinder is connected to and drives the dispensing cylinder connecting plate, the dispensing cylinder connecting plate is fixedly connected to the dispensing syringe connecting arm, the lower end of the dispensing syringe connecting arm is fastened to the syringe fixing seat, and the syringe is arranged on the syringe fixing seat; A first manual slide and a second manual slide are also arranged in front of the bottom plate corresponding to the gantry column. The second manual slide is installed on the bottom plate, and the first manual slide is installed on the second manual slide. The moving end of the first manual slide is installed with the upper and lower cylinders of the light guide arm, and the piston rods of the upper and lower cylinders of the light guide arm are installed with the light guide arm pillar, and the light guide arm is installed on the upper end of the light guide arm pillar; A CCD bracket is fixed on the bottom plate corresponding to the lower side of the gantry beam, and the CCD bracket supports the CCD; The X-axis moving assembly includes an X-axis motor and a first screw rod component driven by the X-axis motor, and the first screw rod component drives the Y-axis moving assembly to move; The Y-axis moving assembly includes a Y-axis motor and a second screw rod component driven by the Y-axis motor, and the second screw rod component drives the Z-axis moving assembly to move; The Z-axis moving assembly includes a Z-axis motor and a third screw rod component driven by the Z-axis motor, and the third screw rod component drives the motor adapter to move up and down; The lower end of the dispensing syringe connecting arm forms a bent portion, the bent portion is provided with a mounting hole, and the bent portion is provided with an adjustment slot extending to the mounting hole, and the mounting hole can be tightened or prevented from loosening by tightening or preventing the adjustment slot; The syringe fixing seat is fixedly connected to the lower end of the dispensing syringe connecting arm; The sensor component includes a sensor connector and a displacement sensor mounted on the sensor connector; The lower part of the displacement sensor is installed with FAC clips that cooperate with each other, and the working surface of the FAC clip is provided with a card slot part.

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