A lightweight wall panel that is easy to assemble and a manufacturing method thereof

Abstract

The present invention discloses a lightweight wall panel that is easy to assemble and a manufacturing method thereof, comprising a wall panel core, peripheral components and connection ports, wherein an inner channel is arranged in the wall panel core to reduce the deadweight; the peripheral components are enclosed and fixed around the wall panel core, and the end face caps are respectively provided with perforations that align with and penetrate the openings at both ends of the inner channel, so as to facilitate pouring to form the inner channel, reduce the deadweight and be used for threading, wherein the side caps on one side are provided with a pouring port that is connected to the wall panel core to facilitate pouring and pouring; the connection ports are respectively arranged at the four corners of the peripheral components to connect with the building structure to form a wall system. The present invention solves the technical problems in the prior art that the wall panel is heavy, the manufacturing is complicated and the amount of wire slot opening is large, and achieves the beneficial effects of further reducing the weight of the wall panel, simplifying the manufacturing, reducing the amount of wire slot opening and quick installation.

Description

Technical Field

[0001] The invention relates to the technical field of building materials, and in particular to an easy-to-assemble lightweight wallboard and a manufacturing method thereof. Background Art

[0002] Wall panels are panels used for building walls. Wall panels on buildings must have basic properties such as corrosion resistance, high temperature resistance, aging resistance, no radiation, fire resistance, insect resistance, and no deformation. They must also be light in weight and easy to construct.

[0003] At present, new lightweight thermal insulation wall panel materials are gradually replacing traditional clay bricks, ceramsite concrete blocks and other materials, becoming the mainstream wall panel materials that are becoming more and more popular in the field of modern construction. This type of wall panel is a flat plate, which is formed by pouring sheet materials, such as lightweight (foam) concrete, into a mold, curing and demoulding.

[0004] However, in the process of implementing the technical solution of the invention in the embodiments of the present application, the inventors of the present application found that the above technology has at least the following technical problems: the wall panels in the prior art are heavy, complicated to manufacture, and require a large number of wire grooves. Summary of the invention

[0005] The embodiments of the present application provide a lightweight wall panel and a wall system that are easy to assemble, thereby solving the technical problems in the prior art of heavy wall panels, complicated production, and a large number of wire grooves.

[0006] To solve the above problems, in a first aspect, an embodiment of the present application provides a lightweight wall panel that is easy to assemble, the wall panel comprising:

[0007] A wall panel core, wherein the wall panel core is provided with an inner hole, and the inner hole extends and penetrates along the height direction of the wall panel core;

[0008] Peripheral components are enclosed and fixed around the wall panel core, and the peripheral components include end face heads respectively located at both ends of the wall panel core along the height direction and side face heads respectively located at both sides of the wall panel core along the width direction; wherein the end face heads are respectively provided with through holes aligned with and penetrating the openings at both ends of the inner channel, and the side face heads on one side are provided with a pouring port connected to the wall panel core;

[0009] A connection port for connecting to a building structure, wherein the connection port is arranged on the peripheral component.

[0010] Furthermore, the connecting ports are provided at the four corners of the peripheral component, and the connecting ports are located on the end face cover, and the connecting ports include:

[0011] An opening, the opening extending through the thickness direction;

[0012] The fastener includes a first connecting plate and a second connecting plate respectively fixed along the inner side surface of the opening, the two second connecting plates are respectively vertically connected to the two ends of the first connecting plate, the third connecting plate is vertically connected to the bottom of the first connecting plate and the bottom of the second connecting plate, and the first connecting plate is provided with a first connecting hole.

[0013] Further, the side end cap is a first C purlin, and the first C purlin comprises a first plate body and second plates respectively connected vertically to the two ends of the first plate body, the first plate body and the second plates at the two ends enclose a first covering buckle groove that can be covered on the side of the wall panel core body, and the notch of the first covering buckle groove is bent inward to form a first buckle plate that can be embedded and fixed in the wall panel core body, and the first buckle plate is vertically connected to the second plate body;

[0014] The end face head is the second C purlin, and the second C purlin includes a third plate body and a fourth plate body respectively vertically connected to the two ends of the third plate body, and the third plate body and the fourth plate bodies at the two ends form a second covering buckle groove that can be covered on the end face of the wall panel core, and the groove of the covering buckle groove is bent inward to form a second buckle plate that can be embedded and fixed in the wall panel core, and the second buckle plate is vertically connected to the fourth plate body.

[0015] Furthermore, at least one side of the wall panel is provided with a male tongue and groove or a female tongue and groove, and the male tongue and groove or the female tongue and groove is arranged on the outer surface of the side head, and two adjacent wall panels are positioned and connected by snap-fitting of the male tongue and groove and the female tongue and groove.

[0016] In a second aspect, the present application also provides an easy-to-assemble lightweight wall panel and a construction method of a wall system thereof, comprising the following steps:

[0017] Inserting an internal tube into each of a pair of aligned through holes of the peripheral member;

[0018] Put the peripheral components into the mold of the wallboard core with the pouring port facing upwards;

[0019] The sheet material is poured into the mold through the pouring port, and the side head without the pouring port below is vibrated to discharge the bubbles in the sheet material in the mold, thereby forming a dense wallboard core;

[0020] Curing and demoulding are performed to form the wall panel.

[0021] In a third aspect, an embodiment of the present application further provides a concrete frame structure wall system, characterized in that the concrete frame structure wall system comprises the wall panel and the concrete frame structure, the exterior wall panel is connected to the concrete frame structure via a concrete connector, the concrete connector is slidably disposed in the connection port, and the concrete connector comprises:

[0022] A fourth connecting plate, wherein two fourth connecting plates are slidably attached to the inner side of the second connecting plate;

[0023] A fifth connecting plate, wherein both ends of the fifth connecting plate are respectively vertically connected to the fourth connecting plates on both sides, the fifth connecting plate is arranged relatively spaced apart from the first connecting plate, and a second connecting hole for aligning with and penetrating the first connecting hole is provided on the fifth connecting plate.

[0024] Furthermore, the specific connection structure of the wall panel connected to the concrete frame structure through the concrete connector is as follows:

[0025] An embedded part is provided in the concrete frame structure, the inner end of the embedded part is fixed in the concrete frame structure, and the outer end of the embedded part is exposed outside the concrete frame structure;

[0026] The concrete connector is inserted into the fastener, the outer end of the embedded part is inserted between the concrete connector and the fastener, and the embedded part is provided with a third connecting hole for aligning with and penetrating the first connecting hole and the second connecting hole;

[0027] The first screw passes through the first connection hole, the second connection hole and the third connection hole, and tightens the fastener and the embedded part together, thereby fixing the wall panel on the concrete frame.

[0028] Furthermore, the embedded part is a chemical bolt, and the outer surface of the embedded part located inside the concrete connector and the fastener is coated with a rubber ring.

[0029] In a fourth aspect, an embodiment of the present application further provides a steel structure wall system, characterized in that the steel structure wall system comprises a steel structure and a wall panel, wherein the wall panel is connected to the steel structure via a steel structure connector, and the steel structure connector comprises:

[0030] a sixth connecting plate, used for being fixedly connected to the first connecting plate, and the sixth connecting plate is provided with a fourth connecting hole aligned with and penetrating the first connecting hole;

[0031] The seventh connecting plate is used to be fixedly connected to the steel structure, and the seventh connecting plate is vertically connected to the sixth connecting plate.

[0032] Furthermore, the specific connection structure of the wall panel connected to the steel structure through the steel structure connector is as follows:

[0033] The seventh connecting plate is clamped between the steel structure and the end face cover of the wall panel, and the seventh connecting plate is welded and fixed on the plane on one side of the steel structure; the second screw passes through the fourth connecting hole and the first connecting hole, and tightens the sixth connecting plate on the first connecting plate, thereby fixing the wall panel to the steel structure.

[0034] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0035] 1. The wall panel described in the embodiment of the present application includes a wall panel core and peripheral components, and the peripheral components include an end head and a side head. An inner channel is provided in the wall panel core, thereby reducing the weight of the wall panel core; a through hole is provided on the end head, which is aligned with and penetrates the openings at both ends of the inner channel and is used to pass the built-in pipe, so that the inner channel can be easily formed when pouring the wall panel core, and at the same time, electric wires or pipes can be passed through the inner channel, thereby reducing the amount of wire trough grooving; a pouring port is provided on the side head on one side, so that pouring is convenient when pouring the outer wall, thereby making the construction of the outer wall simple and convenient, solving the technical problems of heavy weight, complicated production and large amount of wire trough grooving in the prior art, and achieving the beneficial effects of further reducing the weight of the wall panel, simple production, small amount of wire trough grooving and quick installation.

[0036] 2. The embodiment of the present application can save materials by providing the inner channel.

[0037] 3. The embodiment of the present application solves the problem that the existing exterior wall is soft and fragile by adding peripheral components around the wall panel core. The strength of the manufactured exterior wall is greatly improved, and it is suitable for construction conditions with high strength requirements.

[0038] 4. In the embodiment of the present application, male and female tongue and groove are arranged on the side heads on both sides of the wall panels, so that two adjacent wall panels can be snap-fitted through the male and female tongue and groove, which can not only realize the positioning connection of the wall panels, but also enhance the torsional strength of the wall.

[0039] 5. The embodiments of the present application provide an easy-to-assemble lightweight wall panel and its wall system, which can be pre-fabricated in modules and can be assembled and connected at the construction site. By providing fasteners that can be used to connect with the steel structure, the assembly is quick and convenient, which is suitable for rapid industrialized dry construction, greatly reduces labor costs, meets the requirements of fast, precise and efficient construction, promotes the process of building industrialization, and has broad application prospects.

[0040] 6. The embodiments of the present application provide an easy-to-assemble lightweight wall panel and its wall system, which can be dismantled and reused after installation and use, without generating construction waste, thus saving resources and meeting the requirements of green environmental protection and civilized construction advocated by modern society.

[0041] 7. The manufacturing process of the wall panel described in the embodiment of the present application is simple, fast, convenient and efficient.

[0042] 8. The steel structure wall system provided in the embodiment of the present application can quickly install and fix the wall panels on the steel structure by setting steel structure connectors that are matched with the fasteners and can fix the wall panels on the steel structure, thereby realizing rapid installation of the wall panels at the construction site, and the formed steel structure wall is firm and reliable and has good thermal insulation performance.

[0043] 9. The concrete frame structure wall system provided in the embodiment of the present application can quickly install and fix the wall panels on the concrete frame structure by providing concrete connectors that are matched with the fasteners and can fix the wall panels on the concrete frame structure, thereby realizing rapid installation of the wall panels at the construction site, and the formed concrete frame structure wall system is firm and reliable and has good thermal insulation performance.

[0044] 10. The concrete connector described in the embodiment of the present application can be slidably disposed in the fastener of the connection port, so as to accommodate embedded parts of various thicknesses to adapt to different installation conditions.

[0045] 11. The embedded parts described in the embodiment of the present application are covered with rubber rings on their outer surfaces located inside the concrete connector and the fastener, so that the embedded parts are connected to the concrete connector and the fastener more tightly and firmly. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a structural schematic diagram of peripheral components of an easily assembled lightweight wall panel provided in the first embodiment of the present application (including concrete connectors);

[0047] Figure 2 It is a structural exploded diagram of peripheral components of an easily assembled lightweight wall panel provided in the first embodiment of the present application (including concrete connectors);

[0048] Figure 3 This is a side view of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application. Figure 1 ;

[0049] Figure 4 is a front view of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application;

[0050] Figure 5 This is a side view of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application. Figure 2 ;

[0051] Figure 6 It is a rear view of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application;

[0052] Figure 7 This is a schematic diagram of the structure of a lightweight wall panel and fasteners of a wall system thereof that are easy to assemble, provided in the first embodiment of the present application;

[0053] Figure 8 It is a cross-sectional view of a side end cap on one side (left side) of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application;

[0054] Fig. 9 is a cross-sectional view of the side end cap on the other side (right side) of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application;

[0055] Fig.10 This is a schematic diagram of the inner side structure of a side head on one side (left side) of an easy-to-assemble lightweight wall panel provided in the first embodiment of the present application;

[0056] Fig.11 A side view of a side end cap of an easy-to-assemble lightweight wall panel (left side) provided in an embodiment of the present application;

[0057] Fig.12 An expanded view of a side end cap of an easily assembled lightweight wall panel (left side) provided in an embodiment of the present application;

[0058] Fig.13 It is a top view of an end face seal of an easy-to-assemble lightweight wall panel provided in Example 1 of the present application;

[0059] Fig.14 It is a cross-sectional view of an end face seal of an easy-to-assemble lightweight wall panel provided in Example 1 of the present application;

[0060] Fig.15 This is a cross-sectional view of an end face seal of an easy-to-assemble lightweight wallboard provided in Example 1 of the present application;

[0061] Fig.16 It is a partial schematic diagram of a concrete frame structure wall (interior wall) system provided in Example 3 of the present application;

[0062] Fig.17 is a schematic diagram of the structure of a concrete connector provided in Example 3 of the present application;

[0063] Fig.18 It is a schematic diagram of a connection structure in which a wall panel (interior wall) provided in Embodiment 3 of the present application is connected to a concrete frame structure through a concrete connector;

[0064] Fig.19 It is a schematic diagram of a connection structure in which a wall panel (exterior wall) provided in the fourth embodiment of the present application is connected to a concrete frame structure through a concrete connector;

[0065] Fig. 20 This is a schematic diagram of the connection structure in which the wall panel provided in Example 5 of the present application is connected to the steel structure through a steel structure connector. DETAILED DESCRIPTION

[0066] The embodiments of the present application provide a lightweight wall panel and a wall system that are easy to assemble, thereby solving the technical problems in the prior art of heavy wall panels, complicated production, and a large number of wire grooves.

[0067] The technical solution in the embodiment of the present application is to solve the above-mentioned crosstalk problem, and the overall idea is as follows: by setting a wall panel core and peripheral components, the peripheral components include end heads and side heads, and by setting an inner channel in the wall panel core, the weight of the wall panel core is reduced, and at the same time, wires or pipes can be passed through the inner channel, thereby reducing the amount of wire trough opening; by setting a through hole on the end head that is aligned with and penetrates the hole openings at both ends of the inner channel and is used to pass the built-in pipe, the inner channel can be easily formed when pouring the wall panel core; by setting a pouring port on the side head on one side, it is convenient to pour materials when pouring the outer wall, which solves the technical problems of heavy wall panel weight, complicated production and large amount of wire trough opening in the prior art, and achieves the beneficial effects of further reducing the weight of the wall panel, simple production, small amount of wire trough opening and quick installation.

[0068] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods. Embodiment 1

[0069] Figure 1 , 2 They are respectively a schematic diagram of the structure of the peripheral components (including concrete connectors) of an easy-to-assemble lightweight wall panel provided in this embodiment, and an exploded diagram (including concrete connectors), Figures 3 to 6 They are respectively side views of a lightweight wall panel that is easy to assemble provided by this embodiment. Figure 1 , front view and side view Figure 2 and rear view. Figures 1 to 6 As shown, the wall panel 100 includes a wall panel core 120, a peripheral component 110 and a connection port 115 for connecting with a building structure.

[0070] In the embodiment of the present application, when the wall is formed by the wall panel 100, the direction parallel to the height direction of the wall is defined as the height direction of the wall panel 100, the direction parallel to the width direction of the wall is defined as the width direction of the wall panel 100, and the direction parallel to the thickness direction of the wall is defined as the thickness direction of the wall panel 100.

[0071] An inner hole is provided in the wall panel core 120 , and the inner hole extends and penetrates along the height direction of the wall panel core 120 .

[0072] Furthermore, a plurality of inner channels are provided in the wall panel core 120 at intervals along the width direction of the wall panel core 120, and the inner channels are parallel to each other. Specifically, the inner channels can reduce the weight of the wall panel core 120 and save materials. Meanwhile, wires or pipes can be passed through the inner channels to reduce the amount of wire troughs, thereby making the wall panel 100 easy to install and use.

[0073] The peripheral component 110 surrounds and is fixed on all sides of the wall panel core 120, and the peripheral component 110 includes end face heads 111 respectively located at both ends of the wall panel core 120 along the height direction and side face heads 112 respectively located at both sides of the wall panel core 120 along the width direction; wherein the end face heads 111 are respectively provided with through holes 113 aligned with and passing through the openings at both ends of the inner channel, and the side face heads 112 on one side are provided with a pouring port 114 connected to the wall panel core 120.

[0074] Specifically, when casting the wallboard core 120, the peripheral component 110 is placed in the mold, and the pouring port 114 is facing upward, and the internal pipe is inserted into the matched through hole 113 along the height direction, and the sheet material is poured into the mold through the pouring port 114. After curing and demoulding, the internal pipe forms the inner channel, thereby forming the wallboard 100. The pouring port 114 facilitates the pouring of the wallboard 100 during casting, and the through hole 113 facilitates the casting of the wallboard core 120 to form the inner channel, so that it is very convenient to manufacture the wallboard core 120 with a relatively light weight.

[0075] like Figure 1 , 2 As shown in Figures 4 and 5, the connection ports are respectively arranged at the four corners of the peripheral member 110. By arranging steel structure connectors matching the connection ports 115, the wall panel 100 can be fixed to the building structure.

[0076] Further, such as Figure 1 , 2As shown, the connection port 115 is arranged on the end face seal 111 , and the connection port 115 includes an opening 1152 and a fastener 1151 , and the opening is through along the thickness direction.

[0077] Figure 7 FIG. 1 is a schematic diagram of a structure of a lightweight wall panel and fasteners of a wall system that are easy to assemble provided by the present embodiment. Figure 1 , 2 As shown in , 7, the fastener 1151 includes a first connecting plate 11511 and a second connecting plate 11512 respectively fixedly arranged along the inner side surface of the opening, two second connecting plates 11512 are respectively vertically connected to the two ends of the first connecting plate 11511, a third connecting plate 11513 is vertically connected to the bottom of the first connecting plate 11511 and the bottom of the second connecting plate 11512, and a first connecting hole 11514 is provided on the first connecting plate 11511. Specifically, the fastener 1151 can be welded and fixed to the opening 1152, or it can be integrally arranged with the opening 1152.

[0078] Figure 8 is a cross-sectional view of a side end cap on one side (left side) of an easy-to-assemble lightweight wall panel provided in this embodiment. Fig. 9 is a cross-sectional view of the side end cap on the other side (right side) of an easy-to-assemble lightweight wall panel provided in this embodiment. Fig.10 , 11 1 and 12 are respectively a schematic diagram of the inner side structure, a side view and an expanded view of the side head on one side (left side) of an easy-to-assemble lightweight wall panel provided in this embodiment.

[0079] like Figures 8 to 12 As shown, the side head 112 is the first C purlin, and the first C purlin includes a first plate body 1121 and a second plate body 1123 vertically connected to the two ends of the first plate body 1121, and the first plate body 1121 and the second plate bodies 1123 at both ends form a first covering buckle groove that can be covered on the side of the wall panel core 120, and the groove of the first covering buckle groove is bent inward to form a first buckle plate 1122 that can be embedded and fixed in the wall panel core 120, and the first buckle plate 1122 is vertically connected to the second plate body 1123.

[0080] Furthermore, at least one side of the wall panel 100 is provided with a male tongue 116 or a female tongue 117, and the male tongue 116 or the female tongue 117 is arranged on the outer surface of the side end cap 112, and the male tongue 116 and the female tongue 117 are snap-fitted. Specifically, the male tongue 116 and the female tongue 117 are respectively arranged in the middle of the outer surface of the side end cap 112, and the male and female tongues are matching concave-convex structures. The male and female tongues of two adjacent wall panels 100 snap-fitted together through the male and female tongues, which can not only realize the positioning connection of the wall panels, but also enhance the torsional strength of the wall.

[0081] Figures 13-15 They are respectively a top view, a sectional view and a cross-sectional view of an end face end cap of an easy-to-assemble lightweight wall panel provided in this embodiment, as shown in Figures 13-15 As shown, the end face head 111 is the second C purlin, and the second C purlin includes a third plate body 1111 and a fourth plate body 1112 vertically connected to the two ends of the third plate body 1111, respectively. The third plate body 1111 and the fourth plate bodies 1112 at both ends enclose a second covering buckle groove that can be covered on the end face of the wall panel core 120, and the groove of the covering buckle groove is bent inward to form a second buckle plate 1113 that can be embedded and fixed in the wall panel core 120, and the second buckle plate 1113 is vertically connected to the fourth plate body 1112.

[0082] It should be noted that, at the corners, the side surfaces of the wall panels 100 need to be beveled so that adjacent wall panels 100 fit together.

[0083] In summary, the wall panel described in the embodiment of the present application includes a wall panel core 120 and a peripheral component 110, and the peripheral component 110 includes an end head 111 and a side head 112. By arranging an inner channel in the wall panel core 120, the weight of the wall panel core 120 is reduced, and at the same time, wires or pipes can be passed through the inner channel, thereby reducing the amount of wire trough opening; by arranging a through hole 113 on the end head 111 that is aligned with and penetrates the openings at both ends of the inner channel and is used to pass the built-in pipe, the inner channel can be easily formed when pouring the wall panel core 120; by arranging a pouring port 114 on the side head 112 on one side, it is convenient to pour the wall panel 100, so that it is very simple and convenient to manufacture the wall panel 100 with a lighter weight, which solves the technical problems of the prior art that the wall panel is heavy, the production is cumbersome, and the amount of wire trough opening is large, and the beneficial effects of further reducing the weight of the wall panel 100, being easy to manufacture, and being quick to install are achieved.

[0084] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:

[0085] 1. The wall panel described in the embodiment of the present application includes a wall panel core 120 and a peripheral component 110, and the peripheral component 110 includes an end head 111 and a side head 112. By arranging an inner channel in the wall panel core 120, the weight of the wall panel core 120 is reduced, and at the same time, wires or pipes can be passed through the inner channel, thereby reducing the amount of wire troughs; by arranging a through hole 113 on the end head 111 that is aligned with and penetrates the openings at both ends of the inner channel and is used to pass the built-in pipe, the inner channel can be easily formed when pouring the wall panel core 120, and by arranging a pouring port 114 on the side head 112 on one side, it is convenient to pour the wall panel 100, so that the construction of the wall panel 100 is simple and convenient, which solves the technical problems of heavy weight, complicated production and large amount of wire troughs in the prior art, and achieves the beneficial effects of further reducing the weight of the wall panel, simple production, small amount of wire troughs and quick installation.

[0086] 2. The embodiment of the present application can save materials by providing the inner channel.

[0087] 3. The embodiment of the present application solves the problem that the existing exterior wall is soft and fragile by installing peripheral components 110 around the wall panel core 120. The strength of the manufactured exterior wall is greatly improved, and it is suitable for construction conditions with high strength requirements.

[0088] 4. In the embodiment of the present application, male and female tongue and groove are arranged on the side heads 112 on both sides of the wall panels, so that two adjacent wall panels can be snap-fitted through the male and female tongue and groove, and the two wall panels are fixed at the connected male and female tongue and groove by screws, which can not only realize the positioning connection of the wall panels, but also enhance the torsional strength of the wall.

[0089] 5. The embodiment of the present application provides an easy-to-assemble lightweight wall panel and its wall system, which can be pre-fabricated in a modular manner and can be assembled and connected at the construction site. By providing fasteners 1151 that can be used to connect with the steel structure, the assembly is quick and convenient, which is suitable for rapid industrialized dry construction, greatly reduces labor costs, meets the requirements of fast, precise and efficient construction, promotes the process of building industrialization, and has broad application prospects.

[0090] 6. The embodiments of the present application provide an easy-to-assemble lightweight wall panel and its wall system, which can be dismantled and reused after installation and use, without generating construction waste, thus saving resources and meeting the requirements of green environmental protection and civilized construction advocated by modern society. Embodiment 2

[0091] Based on the same inventive concept as the easy-to-assemble lightweight wall panel in the aforementioned embodiment 1, the present invention also provides a method for manufacturing an easy-to-assemble lightweight wall panel, comprising the following steps:

[0092] Step 1: inserting an internal tube into each of the pair of aligned through holes 113 of the peripheral component 110;

[0093] Step 2: Place the peripheral component 110 into the mold of the wallboard core 120 with the pouring port 114 facing upwards;

[0094] Step 3: pouring the sheet material into the mold through the pouring port 114, and vibrating the side head 112 below which the pouring port 114 is not provided, so as to discharge the bubbles in the sheet material in the mold, thereby forming a dense wallboard core 120;

[0095] Step 4: Curing and demoulding to form the wall panel 100.

[0096] Specifically, the sheet material is an inorganic light and high-strength silicon compound, and the inorganic light and high-strength silicon compound is a composite of carboxymethyl cellulose, polyvinyl alcohol, PVE fiber, sulphoaluminate cement and cationic air entraining agent, wherein the model of the polyvinyl alcohol is 2488. The side head 112 can be driven to vibrate by arranging a vibration device under the side head 112 without a pouring port 114.

[0097] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0098] The embodiment of the present application is poured through the pouring port 114, which is convenient for pouring. Through the cooperation of the perforation 113 and the built-in tube, a porous plate can be quickly and conveniently formed. By vibrating under the mold, the bubbles in the plate material in the mold can be discharged to form a dense wall panel core 120 with better quality. The entire process of making the wall panel 100 with low self-weight is simple, fast, convenient and efficient.

[0099] The various variations and specific examples of an easy-to-assemble lightweight wall panel in the aforementioned embodiment are also applicable to a method for manufacturing an easy-to-assemble lightweight wall panel in the present embodiment. Through the aforementioned detailed description of an easy-to-assemble lightweight wall panel, those skilled in the art can clearly know the method for manufacturing an easy-to-assemble lightweight wall panel in the present embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Embodiment 3

[0100] Based on the same inventive concept as the easy-to-assemble lightweight wall panel in the aforementioned second embodiment, the present invention further provides a concrete frame structure wall system constructed by the wall panel 100. In this embodiment, the wall panel 100 is an interior wall panel.

[0101] Fig.16 is a partial schematic diagram of the concrete frame structure wall (inner wall) system provided in this embodiment, such as Fig.16As shown, the concrete frame structure wall system includes the wall panel 100 and the concrete frame structure 300 , and the wall panel 100 is connected to the concrete frame structure 300 via a concrete connector 200 , and the concrete connector 200 is slidably disposed in the fastener 1151 of the connection port 115 .

[0102] Fig.17 is a schematic diagram of the structure of the concrete connector provided in this embodiment. Fig.17 As shown, the concrete connector 200 includes a fourth connecting plate 210 and a fifth connecting plate 220. The two fourth connecting plates 210 are slidably attached to the inner side of the second connecting plate 11512 respectively; the two ends of the fifth connecting plate 220 are respectively vertically connected to the fourth connecting plates 210 on both sides, the fifth connecting plate 220 is arranged with a relative spacing from the first connecting plate 11511, and the fifth connecting plate 220 is provided with a second connecting hole 221 for aligning with and penetrating the first connecting hole 11514.

[0103] Fig.18 FIG. 2 is a schematic diagram of a connection structure in which a wall panel provided in this embodiment is connected to a concrete frame structure 300 through a concrete connector 200. Fig.18 As shown, the specific connection structure of the wall panel 100 connected to the concrete frame structure 300 through the concrete connector 200 is as follows:

[0104] An embedded part 310 is provided in the concrete frame structure 300, the inner end of the embedded part 310 is fixed in the concrete frame structure 300, and the outer end of the embedded part 310 is exposed from the concrete frame structure 300; the concrete connector 200 is inserted in the fastener 1151, the outer end of the embedded part 310 is inserted between the concrete connector 200 and the fastener 1151, and the embedded part 310 is provided with a third connecting hole for aligning with and penetrating the first connecting hole 11514 and the second connecting hole 221; a first screw penetrates the first connecting hole 11514, the second connecting hole 221 and the third connecting hole, and tightens the fastener and the embedded part 310 together, thereby fixing the wall panel 100 on the concrete frame structure 300.

[0105] Furthermore, a floor 700 is laid on the upper surface of the concrete frame structure 300 located inside the wall panel 100 , and a cushion layer 600 is laid between the floor 700 and the upper surface of the concrete frame structure 300 .

[0106] Furthermore, the embedded part 310 is a chemical bolt, and the outer surface of the embedded part 310 located inside the concrete connector 200 and the fastener 1151 is covered with a rubber ring 320, so that the embedded part 310 is connected to the concrete connector 200 and the fastener 1151 more tightly and firmly.

[0107] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0108] 1. The concrete frame structure wall system provided in the embodiment of the present application can quickly install and fix the wall panel 100 on the concrete frame structure 300 by providing a concrete connector 200 that is matched with the fastener 1151 and can fix the wall panel 100 on the concrete frame structure 300, thereby realizing the rapid installation of the wall panel 100 at the construction site, and the formed concrete frame structure wall system is firm and reliable, and has good thermal insulation performance.

[0109] 2. The concrete connector 200 described in the embodiment of the present application can be slidably disposed in the fastener 1151 of the connection port 115, so as to accommodate embedded parts of various thicknesses to adapt to different installation conditions.

[0110] 3. The outer surface of the embedded part 310 located inside the concrete connector 200 and the fastener 1151 is covered with a rubber ring 320 to make the connection between the embedded part 310 and the concrete connector 200 and the fastener 1151 tighter and more firmly.

[0111] The various variations and specific examples of an easy-to-assemble lightweight wall panel in the aforementioned embodiment are also applicable to a concrete frame structure wall system in this embodiment. Through the aforementioned detailed description of an easy-to-assemble lightweight wall panel, a person skilled in the art can clearly know a concrete frame structure wall system in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Embodiment 4

[0112] Based on the same inventive concept as the wall system in the aforementioned third embodiment, the present invention also provides a concrete frame structure wall system.

[0113] The difference between this embodiment and the third embodiment is that the wall panel 100 is an exterior wall panel.

[0114] Fig.19 is a partial schematic diagram of the concrete frame structure wall (exterior wall) system provided in this embodiment, such as Fig.19 As shown, a thermal insulation layer 800 is laid on the outer side of the wall panel 100 and the outer surface of the concrete frame structure 300 to improve the thermal insulation effect.

[0115] The other implementation methods of this embodiment are the same as those of implementation three.

[0116] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0117] The embodiment of the present application improves the thermal insulation effect by laying a thermal insulation layer 800 on the outer side of the wall panel 100 and the outer surface of the concrete frame structure 300.

[0118] The various variations and specific examples of a concrete frame structure wall system in the aforementioned embodiment three are also applicable to a concrete frame structure wall system in this embodiment. Through the aforementioned detailed description of a concrete frame structure wall system, those skilled in the art can clearly know a concrete frame structure wall system in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Embodiment 5

[0119] Based on the same inventive concept as the easy-to-assemble lightweight wall panel in the aforementioned second embodiment, this embodiment provides a steel structure wall system. In this implementation, the wall panel 100 is an interior wall panel.

[0120] Fig. 20 FIG. 4 is a schematic diagram of a connection structure in which a wall panel provided in this embodiment is connected to a steel structure 500 through a steel structure connector 400. Fig. 20 As shown, the steel structure wall system includes the wall panel 100 and the steel structure 500 , and the wall panel 100 is connected to the steel structure 500 via a steel structure connector 400 .

[0121] like Fig. 20 As shown, the steel structure connector 400 includes a sixth connecting plate 420 and a seventh connecting plate 410, the sixth connecting plate 420 is used to be fixedly connected to the first connecting plate 11511, and the sixth connecting plate 420 is provided with a fourth connecting hole aligned with and passing through the first connecting hole 11514; the seventh connecting plate 410 is used to be fixedly connected to the steel structure 500, and the seventh connecting plate 410 is vertically connected to the sixth connecting plate 420.

[0122] like Fig. 20 As shown, the specific connection structure of the wall panel 100 connected to the steel structure 500 through the steel structure connector 400 is as follows:

[0123] The seventh connecting plate 410 is clamped between the steel structure 500 and the end face head 111 of the wall panel 100, and the seventh connecting plate 410 is welded and fixed on the plane on one side of the steel structure 500; the sixth connecting plate 420 is attached to the first connecting plate 11511, the second screw passes through the fourth connecting hole and the first connecting hole, and the sixth connecting plate 420 is tightened on the first connecting plate 11511, so as to fix the wall panel 100 on the steel structure 500.

[0124] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0125] The steel structure wall system provided in the embodiment of the present application can quickly install and fix the wall panel 100 on the steel structure 500 by providing a steel structure connector 400 that is matched with the fastener 1151 and can fix the wall panel 100 on the steel structure 500, thereby realizing the rapid installation of the wall panel 100 at the construction site, and the formed steel wall system is firm and reliable, and has good thermal insulation performance.

[0126] The various variations and specific examples of an easy-to-assemble lightweight wall panel in the aforementioned embodiment are also applicable to a steel structure wall system in this embodiment. Through the aforementioned detailed description of an easy-to-assemble lightweight wall panel, a person skilled in the art can clearly know a steel structure wall system in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Embodiment 6

[0127] Based on the same inventive concept as the wall system in the aforementioned fifth embodiment, the present invention further provides a steel structure wall system. The difference between this embodiment and the fifth embodiment is that the wall panel 100 is an exterior wall panel.

[0128] The other implementation methods of this embodiment are the same as those of implementation five.

[0129] The various variations and specific examples of a steel structure wall system in the aforementioned embodiment five are also applicable to a steel structure wall system in this embodiment. Through the aforementioned detailed description of a steel structure wall system, those skilled in the art can clearly understand a steel structure wall system in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here.

[0130] It should be understood that although the terms "first", "second", etc. may be used herein to describe various units, these units should not be limited by these terms. These terms are used only to distinguish one unit from another. For example, a first unit may be referred to as a second unit, and similarly, a second unit may be referred to as a first unit without departing from the scope of the exemplary embodiments.

[0131] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. They are relative concepts and may change accordingly according to different positions and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.

[0132] The above is only a preferred embodiment of the present application, and is not any formal or substantial limitation to the present application. It should be pointed out that ordinary technicians in this technical field can make several improvements and supplements without departing from the method of the present application, and these improvements and supplements should also be regarded as the protection scope of the present application. Any technician familiar with this profession can make some changes, modifications and evolutions of the technical content disclosed above without departing from the spirit and scope of the present application, which are equivalent embodiments of the present application; at the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the substantial technology of the present application are still within the scope of the technical solution of the present application.

Claims

1. A concrete frame structure wall system, characterized in that: The concrete frame structure wall system comprises an easy-to-assemble lightweight wall panel and a concrete frame structure; The wall panel comprises: A wall panel core, wherein an inner hole is provided in the wall panel core, and the inner hole extends and penetrates along the height direction of the wall panel core; a plurality of inner holes are provided in the wall panel core at intervals along the width direction of the wall panel core, and the inner holes are parallel to each other; Peripheral components are enclosed and fixed around the wall panel core, and the peripheral components include end face heads respectively located at both ends of the wall panel core along the height direction and side face heads respectively located at both sides of the wall panel core along the width direction; wherein the end face heads are respectively provided with through holes aligned with and penetrating the openings at both ends of the inner channel, and the side face heads on one side are provided with a pouring port connected to the wall panel core; A connection port for connecting to a building structure, wherein the connection port is arranged on the peripheral member; The connecting ports are provided at the four corners of the peripheral component, and the connecting ports are located on the end face cover, and the connecting ports include: An opening, the opening being continuous along the thickness direction; A fastener, comprising a first connecting plate and a second connecting plate respectively fixedly arranged along the inner side surface of the opening, wherein the two second connecting plates are respectively vertically connected to the two ends of the first connecting plate, the third connecting plate is vertically connected to the bottom of the first connecting plate and the bottom of the second connecting plate, and the first connecting plate is provided with a first connecting hole; The wall panel is connected to the concrete frame structure through a concrete connector, the concrete connector is slidably disposed in the connection port, and the concrete connector includes: A fourth connecting plate, wherein two fourth connecting plates are slidably attached to the inner side of the second connecting plate; a fifth connecting plate, wherein two ends of the fifth connecting plate are respectively vertically connected to the fourth connecting plates on both sides, the fifth connecting plate is arranged relatively spaced from the first connecting plate, and a second connecting hole for aligning with and penetrating the first connecting hole is provided on the fifth connecting plate; The specific connection structure of the wall panel connected to the concrete frame structure through the concrete connector is as follows: An embedded part is provided in the concrete frame structure, the inner end of the embedded part is fixed in the concrete frame structure, and the outer end of the embedded part is exposed outside the concrete frame structure; The concrete connector is inserted into the fastener, the outer end of the embedded part is inserted between the concrete connector and the fastener, and the embedded part is provided with a third connecting hole for aligning with and penetrating the first connecting hole and the second connecting hole; The first screw passes through the first connection hole, the second connection hole and the third connection hole, and tightens the fastener and the embedded part together, thereby fixing the wall panel on the concrete frame.

2. A concrete frame structure wall system as claimed in claim 1, characterized in that: The side end cap is a first C purlin, and the first C purlin comprises a first plate body and second plates respectively connected vertically to the two ends of the first plate body, the first plate body and the second plates at the two ends enclose a first covering buckle groove that can be covered on the side of the wall panel core body, and the notch of the covering buckle groove is bent inward to form a first buckle plate that can be embedded and fixed in the wall panel core, and the first buckle plate is vertically connected to the second plate body; The end face head is the second C purlin, and the second C purlin includes a third plate body and a fourth plate body respectively vertically connected to the two ends of the third plate body, and the third plate body and the fourth plate bodies at the two ends enclose a second covering buckle groove that can be covered on the end face of the wall panel core, and the groove of the first covering buckle groove is bent inward to form a second buckle plate that can be embedded and fixed in the wall panel core, and the second buckle plate is vertically connected to the fourth plate body.

3. A concrete frame structure wall system as claimed in claim 2, characterized in that: At least one side of the wall panel is provided with a male or female tongue and groove, and the male or female tongue and groove is arranged on the outer surface of the side head, and two adjacent wall panels are positioned and connected by snap-fitting of the male tongue and the female tongue and groove.

4. The concrete frame structure wall system according to claim 1, characterized in that: The embedded parts are chemical bolts, and the outer surfaces of the embedded parts located inside the concrete connector and the fastener are covered with rubber rings.

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