A coreless steel coil cutting machine
By designing a coreless steel coil opening machine, using the combination of roller assembly and traction mechanism, the complex and unstable problems of traditional steel coil unrolling process are solved, and a simpler, safer and more efficient unrolling process is achieved.
Patent Information
- Application Number
- CN202110238413.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2041-03-04
AI Technical Summary
The traditional steel coil unrolling process is complex and unstable, and there are cumbersome processes and safety risks of mandrel installation.
A steel coil coreless cutting machine is designed, using a roller assembly and a traction mechanism, and the stable rotation and cutting of the steel coil are achieved through the synchronous driving of the "V"-shaped support space of the roller assembly and the traction mechanism.
The uncoiling process of steel coils is simplified, the mandrel installation is eliminated, the convenience and safety of operation is improved, and the preparation time and installation risks are reduced.
Smart Images

Figure CN112777353B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel coil uncoiling and relates to a steel coil coreless uncoiling machine. Background Art
[0002] As sheet metal is used more and more widely nowadays, more and more steel coils are used. When steel coils are used, they need to be unrolled and unloaded. The current traditional steel coil unloading process steps are as follows: 1. The material core shaft is inserted into the inner circular cavity of the steel coil; 2. The material core support shaft is manually tightened to tighten the steel coil; 3. The steel coil with the material core shaft is hoisted into the material rack station; 4. Unrolling; The entire unloading process is relatively cumbersome, the operation is complicated, and there are some unstable factors. Summary of the invention
[0003] The present invention provides a steel coil coreless cutting machine, which can solve the problems pointed out in the background technology.
[0004] A steel coil coreless cutting machine includes a carrying frame and at least two corresponding roller assemblies. The roller assemblies include rotating support frames located on both sides and a plurality of rotating rollers rotatably connected to the rotating support frames. The rotating rollers on both sides form a "V"-shaped supporting space. The rotating rollers on both sides are synchronously driven to rotate by a roller driving mechanism.
[0005] Preferably, a traction mechanism is also provided at one end of the supporting frame, and the traction mechanism includes a plurality of upper rollers, a plurality of lower rollers and roller supports located on both sides arranged in parallel, and both ends of the upper rollers and the lower rollers are rotatably connected to the roller supports, and the plurality of lower rollers are synchronously driven to rotate through the first transmission system.
[0006] Preferably, the first transmission system is a first chain transmission system.
[0007] Preferably, both ends of the upper roller shaft are rotatably connected to a movable slider, the movable slider is slidably connected to the roller shaft bracket, and a compression spring is provided above the movable slider.
[0008] Preferably, the roller driving mechanism includes a driving element, a second chain transmission system and a main sprocket located on a rotating support frame, the driving element drives the main sprocket to rotate synchronously through the second chain transmission system, the main sprocket is provided with a main transmission gear, the rotating roller is provided with a passive gear that cooperates with the transmission thereof, the driving element simultaneously drives several lower roller shafts to rotate synchronously through the first chain transmission system, and the driving element includes a motor and a reducer.
[0009] Preferably, a sliding baffle and a fixed baffle are respectively provided at both ends of the rotating roller, and the fixed baffle can slide back and forth along the length direction of the rotating roller to change the distance between the fixed baffle and the sliding baffle.
[0010] Preferably, the sliding baffle includes a first wedge-shaped plate and a second wedge-shaped plate that cooperates with the first wedge-shaped plate. The first wedge-shaped plate and the second wedge-shaped plate are inserted into the rotating roller. After the two are matched and connected, they can slide synchronously along the rotating roller and are locked and fixed on the rotating roller by ejector bolts.
[0011] Preferably, the rotating support frame is rotatably connected to the roller base via a rotating pin, and the roller assembly is auxiliary rolling supported by an auxiliary supporting roller assembly, and the auxiliary supporting roller assembly includes a plurality of rollers corresponding to the rotating rollers, a roller frame and a roller base, a plurality of rollers are rotatably connected to the roller frame, and the roller frame is rotatably connected to the roller base via a rotating pin.
[0012] Preferably, a steel coil protection bracket is provided on the rear side of the supporting frame.
[0013] Preferably, a plurality of shock-absorbing adjustable feet are distributed below the supporting frame.
[0014] The present invention provides a coreless steel coil cutting machine, which has a simple structure and no core shaft. The steel coil is directly hoisted onto a roller assembly of the cutting machine by a crane, thereby eliminating the process of installing the core shaft and saving a lot of preparation time. In addition, this direct hoisting method also greatly reduces the danger generated when installing the steel coil. The machine has the advantages of convenient operation, time-saving and labor-saving installation, safety and stability, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is an overall side schematic diagram of the present invention;
[0017] Figure 3 is a schematic diagram of embodiment 1 of the present invention;
[0018] Figure 4 This is a schematic diagram of the use of Example 1 of the present invention;
[0019] Figure 5 is a schematic diagram of a sliding baffle of the present invention;
[0020] Figure 6 Schematic diagram of the traction mechanism of the present invention Figure 1 ;
[0021] Figure 7 Schematic diagram of the traction mechanism of the present invention Figure 2 ;
[0022] Figure 8 is a schematic diagram of the auxiliary support roller assembly of the present invention;
[0023] Description of reference numerals:
[0024] Numbers in the figure: bearing frame 1; roller assembly 2; rotating support frame 21; rotating roller 22; sliding baffle 23; first wedge plate 231; second wedge plate 232; bolt 233; fixed baffle 24; roller base 25; traction mechanism 3; upper roller shaft 31; lower roller shaft 32; roller shaft bracket 33; movable slider 34; compression spring 35; first transmission system 41; driving element 51; second chain transmission system 52; main sprocket 53; main transmission gear 54; passive gear 55; auxiliary support roller assembly 6; roller 61; roller frame 62; roller base 63; steel coil protection bracket 7; shock-absorbing adjustable foot 8; steel coil 9. DETAILED DESCRIPTION
[0025] A specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation. Example
[0026] like Figure 1-4 As shown, a steel coil coreless cutting machine includes a bearing frame 1 and at least two correspondingly arranged roller assemblies 2. In this embodiment, the number of roller assemblies 2 is two and they are symmetrically arranged. The roller assembly 2 includes a rotating support frame 21 located on both sides and a plurality of rotating rollers 22 rotatably connected to the rotating support frame 21. The rotating rollers 22 on both sides form a "V"-shaped supporting space. The steel coil 9 is placed in the "V"-shaped supporting space and supported by the plurality of rotating rollers 22. Under its own gravity, friction is generated with the plurality of rotating rollers 22, thereby realizing rotation. Moreover, since it is placed in the "V"-shaped supporting space, its rotation process is very stable.
[0027] The rotating support frame 21 is rotatably connected to the roller base 25 through a rotating pin, so that it can swing within a certain range, thereby adapting to the continuous change of the diameter of the steel coil 9. The rotating support frame 21 is preferably an "L"-shaped support frame, and the rotating rollers 22 are evenly distributed on the "L"-shaped support frame. The "L"-shaped support frame can make the rotating rollers 22 on both sides convenient to form a "V"-shaped supporting space. In this embodiment, the number of rotating rollers 22 on each side is two, and the rotating rollers 22 on both sides are synchronously driven to rotate by a roller driving mechanism.
[0028] Specifically, the roller driving mechanism includes a driving element 51, a second chain transmission system 52 and a main sprocket 53 located on the rotating support frame 21. The driving element 51 drives the main sprocket 53 to rotate synchronously through the second chain transmission system 52. The main sprocket 53 is provided with a main transmission gear 54. The rotating roller 22 is provided with a passive gear 55 that cooperates with the main sprocket 53. The driving element 51 includes a motor and a reducer. Example
[0029] On the basis of Example 1, Figure 1 , Figure 2 , Figure 6 , Figure 7 As shown, a traction mechanism 3 is also provided at one end of the supporting frame 1 (i.e., the discharging end), and the traction mechanism 3 includes a plurality of upper rollers 31, a plurality of lower rollers 32 arranged in parallel, and roller brackets 33 located on both sides, and both ends of the upper rollers 31 and the lower rollers 32 are rotatably connected to the roller brackets 33, wherein a plurality of lower rollers 32 are synchronously driven to rotate through a first transmission system 41, and the first transmission system 41 is a first chain transmission system, and the driving element 51 simultaneously drives a plurality of lower rollers 32 to rotate synchronously through the first chain transmission system, and the material sheet passes between the upper rollers 31 and the lower rollers 32, and the material sheet is pulled forward by friction.
[0030] Both ends of the upper roller 31 are rotatably connected to a movable slider 34, and the movable slider 34 is slidably connected to the roller bracket 33. A compression spring 35 is provided above the movable slider 34. This structure can stabilize the friction force (i.e., traction force) to ensure stable conveying of the sheet, and can also adapt to sheets of different thicknesses.
[0031] Combination Figure 5 As shown, a sliding baffle 23 and a fixed baffle 24 are respectively provided at both ends of the rotating roller 22. The fixed baffle 24 can slide back and forth along the length direction of the rotating roller 22 to change the distance between it and the sliding baffle 23. The baffles at both ends can fix the material roll in a limited position to prevent it from unnecessary displacement during the movement. Specifically, the sliding baffle 23 includes a first wedge-shaped disk 231 and a second wedge-shaped disk 232 matched with the first wedge-shaped disk 231. The first wedge-shaped disk 231 and the second wedge-shaped disk 232 are inserted into the rotating roller 22. After the two are matched and connected, they can slide synchronously along the rotating roller 22 and be locked and fixed to the rotating roller 22 by the ejection bolts 233. The sliding baffle 23 can be fixed at any position of the rotating roller 22 through the wedge structure to adapt to the width of the steel coil 9.
[0032] Special combination Figure 8 As shown, since the rotating roller 22 is relatively long and the steel coil 9 is relatively heavy, in order to protect the rotating roller 22, enable it to operate stably and extend its service life, the roller assembly 2 is auxiliary rolling supported by an auxiliary support roller assembly 6, and the auxiliary support roller assembly 6 includes a plurality of rollers 61 corresponding to the rotating roller 22, a roller frame 62 and a roller base 63, and the plurality of rollers 61 are rotatably connected to the roller frame 62, and the roller frame 62 is rotatably connected to the roller base 63 via a rotating pin.
[0033] In order to prevent the steel coil 9 from falling and causing unnecessary accidents, a steel coil protection bracket 7 is provided on the rear side of the supporting frame 1.
[0034] In order to facilitate leveling and adjustment, a plurality of shock-absorbing adjustable feet 8 are distributed below the supporting frame 1 .
[0035] The working principle of the present invention is as follows: the steel coil 9 is placed in a "V"-shaped supporting space and supported by a plurality of rotating rollers 22. The steel coil 9 generates friction with the plurality of rotating rollers 22 under its own gravity. Under the joint action of the plurality of rotating rollers 22, the steel coil 9 is rotated to cut the material, and the material is transported outward by the traction of the traction mechanism 3. With the continuous outward transportation, since the roller assembly 2 is rotatably connected, it can swing within a certain range. Therefore, as the diameter of the steel coil 9 gradually decreases, under the action of the gravity of the steel coil 9, the roller assembly 2 adaptively changes its position, so that the rotating rollers 22 always support the steel coil 9 in rotation and are always in a stable state.
[0036] The above disclosures are only several specific embodiments of the present invention. However, the embodiments of the present invention are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
Claims
1. A coreless steel coil cutting machine, characterized in that: The invention comprises a bearing frame (1) and at least two corresponding roller assemblies (2), wherein the roller assembly (2) comprises a rotating support frame (21) located on both sides and a plurality of rotating rollers (22) rotatably connected to the rotating support frame (21), wherein the rotating rollers (22) on both sides form a "V"-shaped supporting space, and the rotating rollers (22) on both sides are synchronously driven to rotate by a roller driving mechanism; a traction mechanism (3) is also provided at one end of the bearing frame (1), wherein the traction mechanism (3) comprises a plurality of upper roller shafts (31) and a plurality of lower roller shafts (32) arranged in parallel, and roller shaft brackets (33) located on both sides, wherein both ends of the upper roller shafts (31) and the lower roller shafts (32) are rotatably connected to the roller shaft brackets (33), wherein the plurality of lower roller shafts (32) are synchronously driven to rotate by a first transmission system (41); A sliding baffle (23) and a fixed baffle (24) are respectively provided at both ends of the rotating roller (22); the fixed baffle (24) can slide back and forth along the length direction of the rotating roller (22) to change the distance between the fixed baffle (24) and the sliding baffle (23); The sliding baffle (23) comprises a first wedge-shaped disc (231) and a second wedge-shaped disc (232) matched with the first wedge-shaped disc (231); the first wedge-shaped disc (231) and the second wedge-shaped disc (232) are sleeved on the rotating roller (22); after the two are matched and connected, they can slide synchronously along the rotating roller (22) and are locked and fixed on the rotating roller (22) by means of ejector bolts (233); The rotating support frame (21) is rotatably connected to the roller base (25) via a rotating pin. The roller assembly (2) is auxiliary rolling supported by an auxiliary supporting roller assembly (6). The auxiliary supporting roller assembly (6) comprises a plurality of rollers (61) corresponding to the rotating roller (22), a roller frame (62) and a roller base (63). The plurality of rollers (61) are rotatably connected to the roller frame (62), and the roller frame (62) is rotatably connected to the roller base (63) via a rotating pin.
2. The steel coil coreless cutting machine according to claim 1, characterized in that: The first transmission system (41) is a first chain transmission system.
3. The coreless steel coil cutting machine according to claim 2, characterized in that: Both ends of the upper roller shaft (31) are rotatably connected to a movable slider (34), the movable slider (34) is slidably connected to the roller shaft bracket (33), and a compression spring (35) is provided above the movable slider (34).
4. The coreless steel coil cutting machine according to claim 3, characterized in that: The roller driving mechanism comprises a driving element (51), a second chain transmission system (52) and a main sprocket (53) located on a rotating support frame (21); the driving element (51) drives the main sprocket (53) to rotate synchronously through the second chain transmission system (52); the main sprocket (53) is provided with a main transmission gear (54); the rotating roller (22) is provided with a passive gear (55) that cooperates with the main sprocket for transmission; the driving element (51) simultaneously drives a plurality of lower roller shafts (32) to rotate synchronously through the first chain transmission system; the driving element (51) comprises a motor and a reducer.
5. A steel coil coreless cutting machine according to any one of claims 1 to 4, characterized in that: A steel coil protection bracket (7) is provided on the rear side of the supporting frame (1).
6. A steel coil coreless cutting machine according to any one of claims 1 to 4, characterized in that: A plurality of shock-absorbing adjustable feet (8) are distributed below the supporting frame (1).
Citation Information
Patent Citations
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