A special injection molding machine for automotive light bulbs

By designing a special injection molding machine for automobile bulbs, independently designing the injection molding process and mold opening process, and adopting the separation design between the mold and the hot runner module, the problem of difficult to achieve separate injection molding and mold opening structure in traditional equipment is solved, and a more efficient and safe injection molding process is achieved.

CN112810034BActive Publication Date: 2025-03-07SUZHOU LIZHU MACHINERY
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Patent Information

Application Number
CN201911120063.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-15
Publication Date
2025-03-07
Estimated Expiration
2039-11-15

AI Technical Summary

Technical Problem

Traditional horizontal injection molding equipment is difficult to achieve separate injection molding and open mold structure, resulting in difficulty in flexible assembly and disassembly of molds and unable to effectively improve production efficiency and safety.

Method used

A special injection molding machine for automobile light bulbs was designed. Through the independent design of injection molding and mold opening process, the frame, upper formwork, injection mechanism, sliding plate, hot runner module, lower formwork, slider mechanism and air blowing mechanism are used to realize the separation design between the mold and the hot runner module.

Benefits of technology

The injection molding machine can more conveniently perform injection molding of automobile light bulbs, reduce labor intensity, improve work efficiency, and stabilize mold connections, facilitate work and disassembly, and extend service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a special injection molding machine for automobile light bulbs, belonging to the technical field of injection molding for automobile light bulbs. A special injection molding machine for automobile light bulbs comprises a frame, the top of the frame is connected to an upper template, the upper template is connected to an injection mechanism; the output end of the injection mechanism is connected to a sliding plate, the bottom of the sliding plate is connected to a hot runner module; the bottom of the frame is connected to a lower template, the lower template is connected to a mold body corresponding to the hot runner module; the side walls of the frame are also respectively connected to a slider mechanism and a blowing mechanism, the bottom of the lower template is connected to a positioning mechanism; in the present invention, the hot runner module is designed to be separated from the mold body, so that the automobile light bulb can be more conveniently injected, while reducing labor intensity and improving work efficiency, and the mold body is stably connected, easy to work and disassemble, and has a longer service life.
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Description

Technical Field

[0001] The invention relates to the technical field of injection molding for automobile light bulbs, in particular to an injection molding machine dedicated to automobile light bulbs. Background Art

[0002] In traditional manual intervention production, some unexpected accidents will inevitably occur, so the awareness of improving the safety of injection molding equipment is more urgent. Therefore, machine automation replaces manual intervention in production to achieve dual guarantees of production efficiency and safety. At present, many one-piece mold injection molding equipment on the market have many disadvantages of inadequate mold separation, and the problem of flexible assembly and disassembly of molds is also deeply reflected. Traditional horizontal injection molding equipment is difficult to make a separate injection molding and mold opening structure. Therefore, we have improved the previous one-piece equipment, independently designed the injection molding process and the mold opening process, and proposed a special injection molding machine for automotive light bulbs. Summary of the invention

[0003] The purpose of the present invention is to solve the problems existing in the prior art and to propose a special injection molding machine for automobile bulbs.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A special injection molding machine for automobile bulbs, comprising a frame, a top of the frame is connected to an upper template, and an injection mechanism is connected to the upper template;

[0006] The output end of the injection mechanism is connected to a sliding plate, and the bottom of the sliding plate is connected to a hot runner module;

[0007] The bottom of the frame is connected to a lower template, and the lower template is connected to a mold body corresponding to the hot runner module;

[0008] The side walls of the frame are also respectively connected with a slider mechanism and an air blowing mechanism.

[0009] Preferably, the shooting mechanism mainly comprises a shooting cylinder, the output end of the shooting cylinder is connected to a support frame, the bottom of the support frame is connected to a feed cylinder, and the bottom of the feed cylinder is connected to the hot runner module;

[0010] The support frame is also slidably connected with a first guide rod, and two ends of the first guide rod are respectively connected with the upper template and the shooting cylinder.

[0011] Preferably, the outer wall of the shooting cylinder is also connected to a feed box, and the feed box is connected to the feed cylinder through a feed pipe.

[0012] Preferably, a fixed cylinder is also fixedly connected to the support frame, an output end of the fixed cylinder is connected to a second guide rod, and one end of the second guide rod away from the fixed cylinder is fixedly connected to the upper template.

[0013] Preferably, the outer wall of the shooting cylinder is connected to a third guide rod via a support plate, and the support frame is slidably connected to the outer wall of the third guide rod.

[0014] Preferably, the slider mechanism mainly includes a slider cylinder, which is fixedly connected to the side wall of the frame, the output end of the slider cylinder is connected to a push plate, the outer wall of the push plate is also connected to a push rod, the push rod is slidably connected in the mold body, and a spring is also connected between the push plate and the mold body.

[0015] Preferably, the blowing mechanism mainly comprises a blowing cylinder, the blowing cylinder is connected to the side wall of the frame, the output end of the blowing cylinder is connected to a high-temperature blowing pipe, and the mold body is provided with a blowing tube that matches the high-temperature blowing pipe.

[0016] Preferably, the top of the lower template is connected to a mold base plate, the mold body is connected to the mold base plate, an arc groove is provided on the mold base plate, the top outer wall of the lower template is connected to a limit rod corresponding to the arc groove, and a mold positioning block is also connected to the mold base plate.

[0017] Preferably, a positioning mechanism is connected to the bottom of the lower mold plate, and the positioning mechanism mainly includes a positioning cylinder, an output end of the positioning cylinder is connected to a tapered rod, and a tapered hole matching the tapered rod is provided in the mold base plate.

[0018] Preferably, both side outer walls of the frame are connected with mounting plates.

[0019] Compared with the prior art, the present invention provides a special injection molding machine for automobile light bulbs, which has the following beneficial effects:

[0020] 1. When using this special injection molding machine for automobile bulbs, first place the mold body on the lower template by an unmanned intelligent forklift. The mold positioning block makes it easy for the unmanned intelligent forklift to operate. The mold base plate and the mold positioning block make it easy for the unmanned intelligent forklift to drive the mold body to move. Then, the arc groove on the mold base plate is pressed against the limit rod, so as to limit the mold base plate to a certain extent. Then, the positioning cylinder is started to drive the tapered rod at the output end to move, so that it cooperates with the tapered hole in the mold base plate, so that the tapered rod positions the mold base plate. The tapered rod and the tapered hole can prevent the tapered rod from ejecting the mold body and avoid it from moving left and right. Shake, then start the shooting cylinder, the shooting cylinder will push the support frame to move downward, the third guide rod will make the support frame move more smoothly, and then inject the molten hot plastic into the feed box, so that it passes through the feed barrel and enters the hot runner module, and start the fixed cylinder at the same time, the fixed cylinder will drive the second guide rod at the output end to push the sliding plate to move, thereby driving the hot runner module to cooperate with the mold body, so as to perform injection molding, and the first guide rod will limit the shooting cylinder to a certain extent, and at the same time make the support frame move more smoothly, so that the hot runner module can be accurately matched with the mold body, the hot runner module and the mold body can be separated, and the operation is more convenient.

[0021] 2. For this automobile light bulb injection molding machine, when an insert is needed somewhere inside the mold body, the slider cylinder on the side wall of the frame is started, thereby driving the push plate at the output end to move, so that the push plate presses the push rod and the spring, so that the push plate clamps the mold body, and then the spring automatically resets the push plate, while avoiding the problem of left and right relative sliding of the mold body when the main body of the equipment is working; by starting the blowing cylinder, the blowing cylinder will blow hot air into the mold body through the high-temperature blowing pipe and the blowing cylinder. The double-connected form of the blowing cylinder ensures the accuracy of the reciprocating input and output of the high-temperature blowing pipe, and also ensures the stability and balance of the high-temperature blowing pipe.

[0022] 3. After the injection molding is completed, the special injection molding machine for automobile bulbs controls the unmanned intelligent forklift to transport the mold body through the mold positioning block. The mounting plate at the bottom of the frame can facilitate the fixed installation of the frame.

[0023] The parts not involved in the device are the same as the prior art or can be implemented by the prior art. The hot runner module and the mold body in the present invention are designed to be separated, so that the automobile light bulbs can be injected more conveniently, while reducing labor intensity and improving work efficiency. The mold body is stably connected, easy to work and disassemble, and has a longer service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of a special injection molding machine for automobile bulbs proposed by the present invention Figure 1 ;

[0025] Figure 2A schematic diagram of the structure of a special injection molding machine for automobile bulbs proposed by the present invention Figure 2 ;

[0026] Figure 3 This is a schematic diagram of the main structure of a special injection molding machine for automobile light bulbs proposed by the present invention;

[0027] Figure 4 This is a schematic diagram of the structure of a side view of a special injection molding machine for automobile light bulbs proposed by the present invention;

[0028] Figure 5 A special injection molding machine for automobile bulbs proposed by the present invention Figure 1 The structural diagram of part A in the figure;

[0029] Figure 6 A special injection molding machine for automobile bulbs proposed by the present invention Figure 2 Schematic diagram of the structure of part B.

[0030] In the figure: 1. frame; 101. mounting plate; 2. upper template; 201. sliding plate; 202. hot runner module; 3. ejection cylinder; 301. support frame; 302. feed cylinder; 303. first guide rod; 304. fixed cylinder; 305. second guide rod; 306. third guide rod; 307. feed box; 4. lower template; 401. positioning cylinder; 402. conical rod; 403. mold positioning block; 404. limit rod; 5. mold body; 6. slider cylinder; 601. push plate; 602. spring; 603. push rod; 7. blowing cylinder; 701. high-temperature blowing pipe; 702. blowing cylinder; 8. mold base plate; 801. arc groove. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example

[0033] Reference Figure 1-6 , a special injection molding machine for automobile bulbs, comprising a frame 1, a top of the frame 1 is connected to an upper template 2, and an injection mechanism is connected to the upper template 2;

[0034] The output end of the injection mechanism is connected to a sliding plate 201, and the bottom of the sliding plate 201 is connected to a hot runner module 202;

[0035] The bottom of the frame 1 is connected to a lower template 4, and the lower template 4 is connected to a mold body 5 corresponding to the hot runner module 202;

[0036] The side walls of the frame 1 are also connected with a slider mechanism and an air blowing mechanism respectively.

[0037] The ejection mechanism mainly includes an ejection cylinder 3, the output end of the ejection cylinder 3 is connected to a support frame 301, the bottom of the support frame 301 is connected to a feed cylinder 302, and the bottom of the feed cylinder 302 is connected to the hot runner module 202;

[0038] A first guide rod 303 is also slidably connected to the support frame 301 , and two ends of the first guide rod 303 are respectively connected to the upper mold plate 2 and the shooting cylinder 3 .

[0039] The outer wall of the shooting cylinder 3 is also connected with a feed box 307, and the feed box 307 is connected with the feed cylinder 302 through a feed pipe.

[0040] A fixed cylinder 304 is also fixedly connected to the support frame 301 , and an output end of the fixed cylinder 304 is connected to a second guide rod 305 , and one end of the second guide rod 305 away from the fixed cylinder 304 is fixedly connected to the upper template 2 .

[0041] The outer wall of the shooting cylinder 3 is connected to the third guide rod 306 via a support plate, and the support frame 301 is slidably connected to the outer wall of the third guide rod 306 .

[0042] The slider mechanism mainly includes a slider cylinder 6, which is fixedly connected to the side wall of the frame 1. The output end of the slider cylinder 6 is connected to a push plate 601, and the outer wall of the push plate 601 is also connected to a push rod 603. The push rod 603 is slidably connected in the mold body 5, and a spring 602 is also connected between the push plate 601 and the mold body 5.

[0043] The blowing mechanism mainly includes a blowing cylinder 7, which is connected to the side wall of the frame 1. The output end of the blowing cylinder 7 is connected to a high-temperature blowing pipe 701, and the mold body 5 is provided with a blowing tube 702 that matches the high-temperature blowing pipe 701.

[0044] The top of the lower template 4 is connected to a mold base plate 8, the mold body 5 is connected to the mold base plate 8, the mold base plate 8 is also provided with an arc groove 801, the top outer wall of the lower template 4 is connected to a limit rod 404 corresponding to the arc groove 801, and the mold base plate 8 is also connected to a mold positioning block 403.

[0045] The bottom of the lower mold plate 4 is connected with a positioning mechanism, which mainly includes a positioning cylinder 401 . The output end of the positioning cylinder 401 is connected with a tapered rod 402 . A tapered hole matching the tapered rod 402 is provided in the mold base plate 8 .

[0046] The outer walls on both sides of the frame 1 are connected with mounting plates 101 .

[0047] In the present invention, when in use, firstly, the mold body 5 is placed on the lower template 4 by an unmanned intelligent forklift, and the mold positioning block 403 makes it easy for the unmanned intelligent forklift to operate. The mold base plate 8 and the mold positioning block 403 can make the unmanned intelligent forklift convenient to drive the mold body 5 to move, and then the arc groove 801 on the mold base plate 8 is pressed against the limit rod 404, so as to limit the mold base plate 8 to a certain extent, and then the positioning cylinder 401 is started to drive the tapered rod 402 at the output end to move, so that it cooperates with the tapered hole in the mold base plate 8, so that the tapered rod 402 positions the mold base plate 8, and the tapered rod 402 and the tapered hole can prevent the tapered rod 402 from ejecting the mold body 5 and preventing it from shaking left and right, and then the shooting cylinder 3 is started. , the shooting cylinder 3 will push the support frame 301 to move downward, the third guide rod 306 will make the support frame 301 move more smoothly, and then the molten hot plastic will be injected into the feed box 307, so that it passes through the feed barrel 302 and enters the hot runner module 202, and at the same time, the fixed cylinder 304 is started, and the fixed cylinder 304 will drive the second guide rod 305 at the output end to push the sliding plate 201 to move, thereby driving the hot runner module 202 to cooperate with the mold body 5, so as to perform injection molding, and the first guide rod 303 will limit the shooting cylinder 3 to a certain extent, and at the same time make the support frame 301 move more smoothly, so that the hot runner module 202 can be accurately matched with the mold body 5, the hot runner module 202 and the mold body 5 can be separated, and the operation is more convenient.

[0048] When an insert is needed somewhere inside the mold body 5, the slider cylinder 6 on the side wall of the frame 1 is started, thereby driving the push plate 601 at the output end to move, so that the push plate 601 presses the push rod 603 and the spring 602, so that the push plate 601 clamps the mold body 5, and then the spring 602 automatically resets the push plate 601, and at the same time avoids the problem of relative left and right sliding of the mold body 5 when the main body of the equipment is working; by starting the blowing cylinder 7, the blowing cylinder 7 will blow hot air into the mold body 5 through the high-temperature blowing pipe 701 and the blowing cylinder 702. The double-connected form adopted by the blowing cylinder 7 ensures the accuracy of the reciprocating input and output of the high-temperature blowing pipe 701, and also ensures the stability and balance of the high-temperature blowing pipe 701.

[0049] After the injection molding is completed, the unmanned intelligent forklift is controlled to transport the mold body 5 through the mold positioning block 403, and the mounting plate 101 at the bottom of the frame 1 can facilitate the fixed installation of the frame 1.

[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A special injection molding machine for automobile light bulbs, comprising a frame (1), characterized in that: The top of the frame (1) is connected to an upper template (2), and the upper template (2) is connected to an ejection mechanism; The output end of the injection mechanism is connected to a sliding plate (201), and the bottom of the sliding plate (201) is connected to a hot runner module (202); The bottom of the frame (1) is connected to a lower template (4), and the lower template (4) is connected to a mold body (5) corresponding to the hot runner module (202); The side walls of the frame (1) are also respectively connected with a slider mechanism and an air blowing mechanism; The slider mechanism comprises a slider cylinder (6), the slider cylinder (6) is fixedly connected to the side wall of the frame (1), the output end of the slider cylinder (6) is connected to a push plate (601), the outer wall of the push plate (601) is also connected to a push rod (603), the push rod (603) is slidably connected in the mold body (5), and a spring (602) is also connected between the push plate (601) and the mold body (5); The blowing mechanism mainly comprises a blowing cylinder (7), the blowing cylinder (7) is connected to the side wall of the frame (1), the output end of the blowing cylinder (7) is connected to a high-temperature blowing pipe (701), and the mold body (5) is provided with a blowing cylinder (702) matched with the high-temperature blowing pipe (701); The top of the lower template (4) is connected to a mold base plate (8), the mold body (5) is connected to the mold base plate (8), the mold base plate (8) is also provided with an arc groove (801), the top outer wall of the lower template (4) is connected to a limit rod (404) corresponding to the arc groove (801), and the mold base plate (8) is also connected to a mold positioning block (403).

2. The special injection molding machine for automobile light bulbs according to claim 1, characterized in that: The shooting mechanism mainly comprises a shooting cylinder (3), the output end of the shooting cylinder (3) is connected to a support frame (301), the bottom of the support frame (301) is connected to a feed cylinder (302), and the bottom of the feed cylinder (302) is connected to a hot runner module (202); The support frame (301) is also slidably connected to a first guide rod (303), and two ends of the first guide rod (303) are respectively connected to the upper template (2) and the shooting cylinder (3).

3. The special injection molding machine for automobile light bulbs according to claim 2, characterized in that: The outer wall of the shooting cylinder (3) is also connected to a feed box (307), and the feed box (307) is connected to the feed cylinder (302) through a feed pipe.

4. The special injection molding machine for automobile light bulbs according to claim 3, characterized in that: The support frame (301) is also fixedly connected to a fixed cylinder (304), the output end of the fixed cylinder (304) is connected to a second guide rod (305), and one end of the second guide rod (305) away from the fixed cylinder (304) is fixedly connected to the upper template (2).

5. The special injection molding machine for automobile light bulbs according to claim 4, characterized in that: The outer wall of the shooting cylinder (3) is connected to a third guide rod (306) via a support plate, and the support frame (301) is slidably connected to the outer wall of the third guide rod (306).

6. The special injection molding machine for automobile light bulbs according to claim 1, characterized in that: The bottom of the lower mold plate (4) is connected to a positioning mechanism, which mainly includes a positioning cylinder (401). The output end of the positioning cylinder (401) is connected to a tapered rod (402), and a tapered hole matching the tapered rod (402) is provided in the mold base plate (8).

7. The special injection molding machine for automobile light bulbs according to claim 1, characterized in that: The outer walls on both sides of the frame (1) are connected to mounting plates (101).

Citation Information

Patent Citations

  • Special injection molding machine for automobile lamp bulbs

    CN212602962U