Automated ceramic processing device

Abstract

The invention discloses an automated ceramic processing device, comprising a mud block crushing device and a soil sorting device; the mud block crushing device comprises a crushing table and a crushing roller installed on the crushing table, and the mud blocks are crushed by being pressed between the crushing roller and the crushing table; a plurality of pick rods are evenly arranged on the outer circumference of the crushing roller, and the length of the pick rods is greater than the minimum distance between the crushing table and the crushing roller; an avoidance groove adapted to the pick rod is arranged on the crushing table, and the pick rod passes through the avoidance groove; the crushing table is a step surface, and the step direction of the step surface is the width direction of the crushing table, and a baffle is arranged on the crushing table, and the two ends of the baffle are respectively placed outside the two side edges in the width direction of the crushing table; the automated ceramic processing device of the invention can remove stones from mud blocks, improve soil purity, and improve ceramic quality.

Description

Technical Field

[0001] The invention belongs to the field of ceramic processing, and more specifically relates to an automatic ceramic processing device. Background Art

[0002] Ceramics is a general term for pottery and porcelain. Any object made of two different types of clay, pottery clay and porcelain clay, through a process of batching, molding, drying, and firing can be called ceramics. Ceramic utensils are an important part of the utensils or ornaments used in our daily life. In the processing of ceramics, the selection of pottery clay and porcelain clay is particularly important. When pottery clay and porcelain clay are mined, they are in block form and need to be crushed and sorted to remove the sand and gravel inside to obtain high-purity fine soil. In the prior art, when the mud blocks are crushed, stones are often crushed and mixed in the soil, which affects the purity of the soil and the quality of ceramics. Summary of the invention

[0003] The purpose of the present invention is to provide an automated ceramic processing device to remove stones from mud blocks, increase the purity of mud, and improve the quality of ceramics.

[0004] The technical solution of the present invention is an automated ceramic processing device, comprising a mud block crushing device and a mud sorting device; the mud block crushing device comprises a crushing table and a crushing roller installed on the crushing table, and the mud block is crushed by being pressed between the crushing roller and the crushing table;

[0005] A plurality of pick rods are evenly arranged on the outer circumference of the crushing roller, and the length of the pick rods is greater than the minimum distance between the crushing table and the crushing roller; an avoidance groove adapted to the pick rods is arranged on the crushing table, and the pick rods pass through the avoidance groove;

[0006] The crushing table surface is a step surface, the step direction of the step surface is the width direction of the crushing table surface, and a baffle is arranged on the crushing table surface, and the two ends of the baffle are respectively placed outside the two side edges of the crushing table surface in the width direction.

[0007] Preferably, at least two crushing rollers are arranged on the crushing table, and in the mud block conveying direction, the distance between the crushing rollers and the crushing table gradually decreases, and a baffle is arranged at the rear of each crushing roller.

[0008] Preferably, the width of the avoidance groove is smaller than the minimum distance between the last crushing roller and the crushing table surface.

[0009] Preferably, a collecting plate is provided at the bottom of the crushing table, and the collecting plate is arranged to be inclined downward from the beginning to the end of the crushing table, and the soil sorting device is connected to the terminal of the collecting plate.

[0010] Preferably, the soil sorting device comprises a sorting box, in which a plurality of sorting screens are arranged in sequence from top to bottom, and a vibration mechanism is connected to the sorting screen, and the vibration mechanism drives the vibration of the sorting screen to achieve soil sorting.

[0011] Preferably, the sorting box has a rectangular cross-section, the sorting screen is adapted to the sorting box, a first hinge shaft passes through one side of the sorting screen, and the sorting screen is rotatably connected to the sorting box through the first hinge shaft; a second hinge shaft passes through the side of the sorting screen opposite to the first hinge shaft, a vibration bracket is sleeved on the second hinge shaft, and the second hinge shaft realizes the rotatable connection between the sorting screen and the vibration bracket; the vibration bracket passes through the sorting box and is connected to the vibration mechanism.

[0012] Preferably, the vibration mechanism includes a motor, the motor drives an eccentric wheel, the eccentric wheel is hinged to the vibration bracket, and the motor drives the eccentric wheel to rotate, so that the sorting screen rotates about the first hinge axis to achieve vibration.

[0013] The beneficial effects of an automated ceramic processing device of the technical solution of the present invention are:

[0014] 1. Use crushing rollers and crushing platforms to crush mud blocks, and set step surfaces to automatically remove stones.

[0015] 2. The avoidance groove and the digging rod are set to break up the larger mud blocks.

[0016] 3. In this technical solution, only the sorting screen is vibrated, which reduces the requirement for motor power, saves energy and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of an automated ceramic processing device according to the technical solution of the present invention.

[0018] Figure 2 This is a top view of the mud block crushing device.

[0019] Figure 3 is a top view of the vibration device.

[0020] Figure 4 This is a three-dimensional image of the broken table. DETAILED DESCRIPTION

[0021] In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention is further described in conjunction with the accompanying drawings of the specification.

[0022] like Figure 1As shown, the technical solution of the present invention is an automated ceramic processing device, including a mud block crushing device 1 and a soil sorting device 2. The mud block crushing device 1 includes a crushing table 11 and a crushing roller 12 installed on the crushing table 11, and the mud block 100 is crushed by being pressed between the crushing roller 12 and the crushing table 11. Here, by setting the distance between the crushing roller 12 and the crushing table 11, the mud block and the stone wrapped by the mud block are separated. During the separation, the stone will not be crushed or broken, so the integrity of the stone is maintained, and it is avoided that the stone or some loose stone blocks are crushed into sand and gravel and then mixed in the soil, affecting the purity of the soil and the quality of ceramic products. That is, the problem of using a crusher or the like to crush mud blocks in the prior art, and crushing stones during crushing and then mixing them in the soil is changed.

[0023] like Figure 1 and Figure 2 As shown, a plurality of pick rods 13 are evenly arranged on the outer circumference of the crushing roller 12, and the length of the pick rods 13 is greater than the minimum distance between the crushing table 11 and the crushing roller 12. An avoidance groove 15 adapted to the pick rods 13 is arranged on the crushing table 11, and the pick rods 13 pass through the avoidance groove 15. The arrangement of this technical solution utilizes the pick rods 13 to pick up the block-shaped mud blocks between the crushing table and the crushing roller, realizes the compression and separation, and avoids the problem that some larger mud blocks cannot enter the lower part of the crushing roller.

[0024] like Figure 4 The crushing table 11 is a step surface, and the step direction of the step surface 17 is the width direction of the crushing table 11. The crushing table 11 is provided with a baffle 14, and the two ends of the baffle 14 are respectively placed outside the two side edges in the width direction of the crushing table 11. The setting of the step surface 17 in the technical solution is convenient for separating stones. When the stone passes on the step surface 17, it will roll along the step surface to achieve separation. The setting of the baffle 14 further prevents mud blocks with a height higher than the baffle 14 from passing through, thereby achieving further separation of stones.

[0025] like Figure 1 As shown, at least two crushing rollers are arranged on the crushing table 11, and in the direction of mud block conveying, the distance between the crushing rollers and the crushing table gradually decreases, and a baffle is arranged at the rear of each crushing roller, so as to realize multiple compression separation and separate small mud blocks and small stones.

[0026] like Figure 2 The width of the avoidance groove 15 is smaller than the minimum distance between the last crushing roller and the crushing table. The avoidance groove 15 is set as small as possible to allow the pick rod to pass through and avoid stones from passing through.

[0027] like Figure 1 and Figure 3 As shown, a collecting plate 16 is arranged at the bottom of the crushing table 11, and the collecting plate 16 is arranged downwardly from the beginning to the end of the crushing table 11, and the soil sorting device 2 is connected to the end of the collecting plate 16. The soil sorting device 2 includes a sorting box 21, and a plurality of sorting screens 22 are arranged in sequence from top to bottom in the sorting box 21, and a vibration mechanism is connected to the sorting screen 22. The vibration mechanism drives the vibration of the sorting screen 22 to achieve soil sorting.

[0028] The cross section of the sorting box 21 is rectangular, and the sorting screen 22 is adapted to the sorting box 21. A first hinge shaft 27 passes through one side of the sorting screen 22, and the sorting screen 22 is rotatably connected to the sorting box 21 through the first hinge shaft 27. A second hinge shaft 28 passes through the side of the first hinge shaft 27 of the sorting screen 22, and a vibration bracket 24 is sleeved on the second hinge shaft 28, and the second hinge shaft 28 realizes the rotatable connection between the sorting screen 22 and the vibration bracket 24. The vibration bracket 24 passes through the sorting box 21 and is connected to the vibration mechanism.

[0029] The vibration mechanism includes a motor 26, and the motor 26 drives an eccentric wheel 25, and the eccentric wheel 25 is hinged to the vibration bracket 24. The motor 26 drives the eccentric wheel 25 to rotate, so that the sorting screen 22 rotates about the first hinge shaft 27 to achieve vibration.

[0030] In this technical solution, the motor 26 only drives the sorting screen 22 to vibrate, which changes the problem of the prior art that the entire machine body (sorting box) vibrates at the same time, resulting in high motor power requirements, thereby saving energy and reducing costs.

[0031] The technical solution of the present invention is described above in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An automated ceramic processing device for removing stones from mud blocks, characterized in that: It comprises a mud block crushing device and a mud sorting device; the mud block crushing device comprises a crushing table and a crushing roller installed on the crushing table, the mud blocks are crushed by being pressed between the crushing roller and the crushing table, and the mud blocks and stones wrapped by the mud blocks are separated by setting the distance between the crushing roller and the crushing table, and the stones will not be crushed or broken during the separation, so that the integrity of the stones is maintained; A plurality of pick rods are evenly arranged on the outer circumference of the crushing roller, the length of the pick rods is greater than the minimum distance between the crushing table and the crushing roller, and an avoidance groove adapted to the pick rods is arranged on the crushing table, and the pick rods pass through the avoidance groove; The width of the avoidance groove is smaller than the minimum distance between the last crushing roller and the crushing table surface; The crushing table surface is a step surface, the step direction of the step surface is the width direction of the crushing table surface, and a baffle is arranged on the crushing table surface, and the two ends of the baffle are respectively placed outside the two side edges in the width direction of the crushing table surface. When the stone passes through the step surface, it will roll along the step surface to achieve separation. The setting of the baffle prevents mud blocks with a height higher than the baffle from passing through; A collecting plate is arranged at the bottom of the crushing table, and the collecting plate is arranged to be inclined downward from the beginning to the end of the crushing table, and the soil sorting device is connected to the end of the collecting plate; At least two crushing rollers are arranged on the crushing table, and in the direction of mud block conveying, the distance between the crushing rollers and the crushing table gradually decreases, and a baffle is arranged at the rear of each crushing roller; The soil sorting device comprises a sorting box, in which a plurality of sorting screens are arranged in sequence from top to bottom, and a vibration mechanism is connected to the sorting screen, and the vibration mechanism drives the sorting screen to vibrate to achieve soil sorting; The cross-section of the sorting box is rectangular, and the sorting screen is adapted to the sorting box. A first hinge shaft passes through one side of the sorting screen, and the sorting screen is rotatably connected to the sorting box through the first hinge shaft; a second hinge shaft passes through the side of the sorting screen opposite to the first hinge shaft, and a vibration bracket is sleeved on the second hinge shaft, and the second hinge shaft realizes the rotatable connection between the sorting screen and the vibration bracket; the vibration bracket passes through the sorting box and is connected to the vibration mechanism.

2. An automated ceramic processing device according to claim 1, characterized in that: The vibration mechanism comprises a motor, the motor drives an eccentric wheel, the eccentric wheel is hinged to the vibration bracket, the motor drives the eccentric wheel to rotate, so that the sorting screen rotates about the first hinge axis to achieve vibration.

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