Template welding equipment and template welding method
By designing the formwork welding equipment, using the alignment device and the material pressing device, the problem of poor applicability of assembly and welding tooling in the prior art is solved, and the applicability and welding accuracy are achieved for templates of various sizes.
Patent Information
- Application Number
- CN202110381175.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-03-16
- Filing Date
- 2021-04-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-04-09
AI Technical Summary
The existing assembly and welding tooling has poor applicability and poor product interchangeability, making it difficult to apply to templates of multiple sizes.
A formwork welding equipment is designed, including a base, a support frame, aligning device and a pressing device. By providing a alignment device on the side of the support surface away from the partition line, the first driving member is used to drive the alignment member to move, so that the template is in close contact, and adjusting the welding gap and fixing the template is performed through the control assembly and the pressing member.
The applicability to multiple size templates is achieved, the applicability and interchangeability of assembling welding tools is improved, the steps for workers to adjust the position of the template are simplified, and the accuracy and efficiency of welding are improved.
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Figure CN112872691B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical design technology, and in particular to a template welding device and a template welding method. Background Art
[0002] During the concrete pouring construction process, multiple templates need to be assembled and welded to form a corner template. At present, there are special assembly and welding tools to position the templates, but during the assembly process, workers need to adjust the position of the templates themselves to align the two templates. In addition, the existing assembly and welding tools have poor applicability and poor product interchangeability. Therefore, how to make the assembly and welding tools suitable for templates of various sizes is a technical problem that technicians in this field need to solve urgently. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a template assembly welding device and a template assembly welding method so that the assembly welding tooling is suitable for templates of various sizes.
[0004] In order to solve the above technical problems, the embodiments of the present application provide the following technical solutions:
[0005] The first aspect of the present application provides a template assembly welding device, comprising: a base, a workbench is formed on the base; a support frame, one end of the support frame is arranged on the workbench, and the other end forms two support surfaces, a first preset angle is formed between the two support surfaces, a clamping space is formed between the two support surfaces, and a dividing boundary is formed between the two support surfaces, wherein the two support surfaces are used to support the template; two alignment devices, respectively arranged on the side of the two support surfaces away from the dividing boundary, the alignment devices comprising: a first driving member and an alignment member, the first driving member is used to drive the alignment member to approach or move away from the dividing boundary so that the templates located on the two support surfaces are in close contact.
[0006] In some modified implementations of the first aspect of the present application, the following further includes:
[0007] A pressing device, the pressing device includes a control component and a pressing piece, the pressing piece is arranged on a side of the support frame away from the base, two pressing surfaces are formed on the side of the pressing piece facing the support frame, a second preset angle is formed between the two pressing surfaces, the two pressing surfaces are respectively facing the two supporting surfaces, a welding gap is also provided on the pressing piece, the welding gap extends along a first direction and passes through the pressing piece, the first direction is from the support frame to the pressing piece, and one end of the welding gap facing the supporting surface is opposite to the dividing boundary, wherein the control component is used to control the pressing piece to approach or move away from the supporting surface.
[0008] Specifically, the number of the control components is two, and the two control components are respectively arranged at two ends of the support surface;
[0009] The control component includes: a pushing member and a mounting seat, the mounting seat is provided at the movable end of the pushing member, the mounting seat includes a first fixing portion, a second fixing portion and a limiting portion, the first fixing portion is connected to the second fixing portion, the first fixing portion is connected to the pushing member, an avoidance gap is formed on the second fixing portion, the limiting portion is detachably connected to the second fixing portion, and an installation opening is formed on the limiting portion, the two ends of the pressing member are detachably installed in the installation openings of the two limiting portions, and the orthographic projection of the pressing member on the second fixing portion is completely placed in the avoidance gap.
[0010] Specifically, the pressing member includes two pressing blocks, both of which are connected to the control assembly, a welding gap is formed between the two pressing blocks, and the pressing surface is formed on one side of the two pressing blocks facing the supporting surface.
[0011] Specifically, the support frame and the two alignment devices constitute an alignment module, and at least two alignment modules are arranged on the workbench;
[0012] At least two pressing devices are arranged on the workbench, and the pressing devices are arranged in one-to-one correspondence with the alignment modules.
[0013] Specifically, the support surface includes a first side edge opposite to the separation boundary, and the width of the support surface is the distance between the separation boundary and the first side edge;
[0014] The two alignment modules are respectively a first alignment module and a second alignment module. In the first alignment module, the widths of the two support surfaces of the support frame are different. In the second alignment module, the widths of the two support surfaces of the support frame are equal.
[0015] Specifically, the support surface includes a first side edge and a second side edge, wherein the first side edge is arranged opposite to the dividing boundary line, and the second side edge is arranged between the first side edge and the dividing boundary line;
[0016] The template assembly welding equipment also includes: two anti-rollover devices, which are respectively arranged on the second side edges of the two supporting surfaces, and the anti-rollover device includes: a second driving member and an anti-rollover pressure member, the second driving member is used to drive the anti-rollover pressure member to reciprocate between a first station and a second station, when the anti-rollover pressure member is located at the first station, the orthographic projection of the anti-rollover pressure member in the first plane is placed inside the supporting surface, when the anti-rollover pressure member is located at the second station, the orthographic projection of the anti-rollover pressure member in the first plane is placed outside the supporting surface, wherein the first plane is the plane where the supporting surface is located.
[0017] Specifically, it also includes:
[0018] Two limiting members, the two limiting members are respectively arranged on the second side edges of the two supporting surfaces, and the distances between the two limiting members and the second side edges of the corresponding supporting surfaces are the same, wherein the two limiting members are located on the same side of the supporting surface.
[0019] Specifically, it also includes:
[0020] A welding device, the welding device includes a first sliding member and a second sliding member, a first slide rail is arranged on the workbench, the extension direction of the first slide rail is parallel to the extension direction of the dividing boundary, the first sliding member is slidably connected to the first slide rail, a second slide rail is arranged on the first sliding member, the second sliding member is slidably connected to the second slide rail, the second sliding member is used to move along the second slide rail to approach or move away from the supporting surface, and the second sliding member is also provided with a mounting portion, and the mounting portion is used to install a welding needle.
[0021] A second aspect of the present application provides a template assembly welding method, comprising: placing two templates on two supporting surfaces respectively;
[0022] The first driving member pushes the alignment member to approach the template until the side surfaces of the two templates collide with each other;
[0023] The two templates are welded.
[0024] Compared with the prior art, the template welding equipment provided in the first aspect of the present application, by setting a positioning device on the side of the support surface away from the dividing boundary, the first driving member drives the positioning member to move, so that the positioning member contacts the template set on the support surface, thereby making the two templates set on the two supporting surfaces in close contact, which is convenient for welding them. In which, under the obstruction of the template, the positioning member will stop at the side of the template due to the obstruction of the template. Therefore, the distance between the positioning member and the dividing boundary can be adjusted according to the size of the template, thereby enabling the template welding equipment provided in this embodiment to be suitable for templates of various sizes.
[0025] Compared with the prior art, the template welding method provided in the second aspect of the present application has the same technical effect as the template welding equipment provided in the first aspect, which will not be elaborated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present application will become easy to understand. In the accompanying drawings, several embodiments of the present application are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0027] Figure 1 The schematic diagram of the structure of the template assembly welding equipment provided in the embodiment of the present application is schematically shown;
[0028] Figure 2 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0029] Figure 3 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0030] Figure 4 Schematically shows another structural schematic diagram of the template assembly welding equipment provided in the embodiment of the present application;
[0031] Figure 5 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0032] Figure 6 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0033] Figure 7 Schematically shows another structural schematic diagram of the template assembly welding equipment provided in the embodiment of the present application;
[0034] Figure 8 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0035] Fig. 9 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0036] Fig.10 Schematically shows another structural schematic diagram of the template assembly welding equipment provided in the embodiment of the present application;
[0037] Fig.11 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0038] Fig.12 Another structural schematic diagram of the template assembly welding equipment provided in an embodiment of the present application is schematically shown;
[0039] Fig.13 The schematic diagram of the corner template structure is schematically shown;
[0040] Description of Figure Numbers:
[0041] Base 1, workbench 11, support frame 2, support surface 21, first side 211, second side 212, dividing line 22, alignment device 3, first driving member 31, alignment member 32, pushing member 41, mounting seat 42, first fixing portion 421, second fixing portion 422, avoidance gap 4221, limiting portion 423, third fixing portion 424, pressing member 43, welding gap 431, pressing block 432, anti-rollover device 5, first sliding member 61, second sliding member 62, first sub-sliding member 621, second sub-sliding member 622, welding pin 63, stainless steel panel 71, longitudinal frame 72, cross beam 73. DETAILED DESCRIPTION
[0042] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0043] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which this application belongs.
[0044] The first aspect of the present application provides a template welding device, such as Figures 1 to 12 As shown, it comprises: a base 1, on which a workbench 11 is formed; a support frame 2, one end of the support frame 2 is arranged on the workbench 11, and the other end forms two support surfaces 21, and a first preset angle is formed between the two support surfaces 21, a clamping space is formed between the two support surfaces 21, and a dividing boundary 22 is formed between the two support surfaces 21, wherein the two support surfaces 21 are both used to support the template; two alignment devices 3, respectively arranged on the side of the two support surfaces 21 away from the dividing boundary 22, the alignment device 3 comprises: a first driving member 31 and an alignment member 32, the first driving member 31 is used to drive the alignment member 32 to approach or move away from the dividing boundary 22, so that the templates located on the two support surfaces 21 are in close contact.
[0045] Among them, Figure 3As shown, the base 1 includes a first end and a second end facing each other, the first end can be placed on the ground, and the second end can be provided with a workbench 11, and the surface of the workbench 11 can be a plane. Specifically, the base 1 can include a frame and a workbench 11, and the frame supports the workbench 11. The use of the frame to support the workbench 11 can reduce the weight of the template assembly welding equipment. The support frame 2 is arranged on the workbench 11, and two support surfaces 21 are formed at one end of the support frame 2 away from the workbench. The two support surfaces 21 can be connected to each other, or a gap can be formed between the two, and the dividing line is the intersection line of the planes where the two support surfaces are located, wherein the two support surfaces 21 can be strip-shaped, that is, the positive projection of the support surface 21 on the workbench 11 is strip-shaped. There is a first preset angle between the two support surfaces 21, and a clamping space is formed between the two support surfaces 21. Therefore, when the two support surfaces are connected, the cross-section of the two support surfaces 21 is V-shaped, and the tip of the V points to the workbench 11. In addition, there is a first preset angle between the two support surfaces 21, and the value of the first preset angle can be designed according to the needs. Figure 1 , Figure 5 , Figure 6 and Figure 7As shown, the template assembly welding equipment also includes two alignment devices 3, and the two alignment devices 3 are respectively arranged on the side of the support surface 21 away from the dividing boundary 22. When the above template assembly welding equipment is used to weld two templates to be welded, the two templates to be welded are placed on the two support surfaces 21 respectively. At this time, the two templates to be welded are both located in the clamping space, and then the first driving member 31 of the alignment device 3 is started, and the first driving member 31 drives the alignment member 32 to approach the dividing boundary 22 until the alignment member 32 pushes the edges of the two templates to be welded to be in close contact, and then the two templates to be welded are welded. After the welding is completed, the first driving member 31 drives the alignment member 32 away from the dividing boundary 22, and then the alignment member 32 is separated from the template, which is convenient for workers to take down the welded angle template. Specifically, the two templates to be welded can be a stainless steel panel 71 and a longitudinal frame 72, one of the multiple sides of the stainless steel panel 71 is a first welding side, and one of the multiple sides of the longitudinal frame 72 is a second welding side. It is necessary to weld the first welding side of the longitudinal frame 72 to the first welding side of the stainless steel panel 71. At this time, the angle between the longitudinal frame 72 and the stainless steel panel 71 is required to be 90°, so the value of the first preset angle can be 90°, wherein the first welding side is the long side of the stainless steel panel 71, and the second welding side is the long side of the longitudinal frame 72. In addition, if there are other special requirements for the angle between the two templates to be welded, the first preset angle can be designed to be greater than 90° or less than 90° according to the requirements, and no specific limitation is made here. In the alignment process, under the obstruction of the template, the alignment member 32 will stop at the side of the template due to the obstruction of the template. Therefore, the distance between the alignment member 32 and the dividing line 22 can be adjusted according to the size of the template. Therefore, the template assembly welding device provided by the present application can align templates of various sizes and has strong applicability. In addition, the first driving member 31 can be controlled to fix the alignment member 32 at any position, thereby providing different sizes of limiting spaces, so that templates of different sizes are fixed in different sizes of limiting spaces.
[0046] In some modified implementations of the first aspect of the present application, such as Figure 1 , Figure 2 and Figure 4 As shown, the template assembly welding equipment also includes: a pressing device, the pressing device includes a control component and a pressing piece 43, the pressing piece 43 is arranged on the side of the support frame 2 away from the base 1, and the pressing piece 43 is formed with two pressing surfaces on the side facing the support frame 2, and a second preset angle is formed between the two pressing surfaces, and the two pressing surfaces are respectively facing the two supporting surfaces 21, and a welding gap 431 is also provided on the pressing piece 43, and the welding gap 431 extends along a first direction and passes through the pressing piece 43, and the first direction is from the support frame 2 to the pressing piece 43. Figure 1As shown, the direction indicated by arrow A is a first direction, and one end of the welding gap 431 facing the supporting surface 21 is opposite to the dividing line 22 , wherein the control component is used to control the pressing piece 43 to approach or move away from the supporting surface 21 .
[0047] Among them, the control component can be arranged on the side of the pressing piece 43 away from the support frame 2. In this case, the control component can be suspended on the side of the support frame 2 away from the workbench 11 through the supporting structure, or the control component is arranged on the workbench 11 and is located on the side of the support frame 2. Specifically, the support frame 2 has a third end and a fourth end relative to each other, and the two control components are respectively arranged at the third end and the fourth end of the support frame 2, and a preset distance is formed between the two control components and the support frame 2, and the dividing line 22 extends in the direction from the third end to the fourth end. During assembly welding, after the alignment member 32 pushes the edges of the two templates to be welded to be in close contact, the control component controls the pressing piece 43 to move toward the supporting surface 21 until the two pressing surfaces of the pressing piece 43 are in contact with the two templates to be welded. At this time, the pressing piece 43 can fix the two templates to be welded. Since the end of the welding gap 431 facing the supporting surface 21 is directly opposite to the dividing line 22, the welding sides of the two templates to be welded are directly opposite to the welding gap 431. The worker can make the welding needle 63 pass through the welding gap 431 to weld the welding sides of the two templates to be welded. During the welding process, the pressing piece 43 can be pressed on the template to be welded, thereby preventing the welding template from moving during the welding process, thereby ensuring the accuracy of welding. In addition, the width of the welding gap 431 increases along the first direction. The width of the welding gap 431 refers to the size of the welding gap 431 in the third direction. The third direction is parallel to the workbench 11 and perpendicular to the first direction. Figure 1 The direction indicated by the arrow C is the third direction. There is a second preset angle between the two pressing surfaces, and the second preset angle can be equal to the first preset angle. Of course, the value of the second preset angle can also be set to be greater than the first preset angle or less than the first preset angle, which can be designed according to the characteristics of the template.
[0048] Specifically, Figure 1 and Fig. 9As shown, there are two control components, and the two control components are respectively arranged at the two ends of the support surface 21; the control component includes: a pushing member 41 and a mounting seat 42, the movable end of the pushing member 41 is provided with the mounting seat 42, the mounting seat 42 includes a first fixing portion 421, a second fixing portion 422 and a limiting portion 423, the first fixing portion 421 is connected to the second fixing portion 422, the first fixing portion 421 is connected to the pushing member 41, an avoidance gap 4221 is formed on the second fixing portion 422, the limiting portion 423 is detachably connected to the second fixing portion 422, and an installation opening is formed on the limiting portion 423, the two ends of the pressing member 43 are respectively detachably installed in the installation openings of the two limiting portions 423, and the orthographic projection of the pressing member 43 on the second fixing portion 422 is completely placed in the avoidance gap 4221.
[0049] The pusher 41 in the control assembly can push the mounting seat 42 toward or away from the support surface 21, thereby driving the pressing member 43 toward or away from the support surface 21. Fig.13As shown, first, the longitudinal frame 72 and the stainless steel panel 71 need to be welded together, and the two form a template assembly, and then the stainless steel panels 71 of the two template assemblies are welded together to form a corner template, and finally two cross beams 73 are welded on the corner template, the two cross beams 73 are at a preset angle, and one end is connected to one of the longitudinal frames, and the other end is connected to the other longitudinal frame. The template assembly composed of the stainless steel panel 71 and the longitudinal frame 72 is "L" shaped. When welding the two template assemblies, the larger the size of the stainless steel panel 71, the larger the distance between the two longitudinal frames 72, and the larger the gap formed. When welding the template assembly with a larger size of the stainless steel panel 71, it mainly includes the following steps: placing the template assembly on the supporting surface 21, starting the first driving member 31 to align the two template assemblies, and then starting the control assembly to press the material pressing member 43 on the template assembly, and then welding. After the welding is completed, the material pressing assembly is separated from the template assembly, and the first driving member 31 drives the positioning member 32 away from the template assembly to facilitate workers to unload. However, when the size of the template assembly is small, the distance between the longitudinal frames 72 of the two template assemblies is small, resulting in the inability of the pressing piece 43 to pass through the gap between the two longitudinal frames 72 to press the template assembly. In this embodiment, when using the pressing piece 43 to press the material, the pusher 41 can first drive the mounting seat 42 to the preset position, and then the pressing piece 43 can pass through the avoidance gap and be installed in the mounting opening of the limiting portion 423, and then fine-tune it or the pressing piece 43 is just pressed on the template to be welded. After the welding is completed, the limiting portion 423 can be removed from the second fixing portion 422 to release the restriction of the limiting portion 423 on the pressing piece 43, and then the pressing piece 43 can be pulled out from the avoidance gap 4221, thereby preventing the pressing piece 43 from interfering with the feeding and unloading. Among them, the dividing line 22 between the two supporting surfaces 21 extends along the second direction, such as Fig. 9 As shown, the direction indicated by arrow B is the second direction, and the two control components are respectively arranged at the two ends of the length direction of the dividing line 22, that is, at the two ends of the length direction of the support surface 21, and the direction in which one control component points to the other control component is parallel to the second direction, wherein the second direction is the length direction of the support surface 21, as shown in FIG. Figure 1As shown, the second direction is perpendicular to the paper and inward, and the pusher 41 is fixed on the workbench 11. The pusher 41 includes a first part and a second part, wherein the first part is located below the workbench 11, and the second part is located above the workbench 11, and the moving end of the pusher 41 refers to the end of the second part away from the workbench 11, and the pusher 41 can drive the moving end to gradually approach or move away from the workbench 11. The pusher 41 specifically also includes a third driving member and two telescopic parts, wherein the third driving member can be a cylinder, and the telescopic part can include a guide column and a guide sleeve, and the guide sleeve is arranged on the outer surface of the guide column, and the two are movably connected, and the two telescopic parts are respectively located on both sides of the third driving member. Among them, the limiting part 423 can be spliced by two limiting blocks, and the two limiting blocks can be detachably connected to form the limiting part 423.
[0050] In addition, if Figure 2 , Fig.10 and Fig.11 As shown, the mounting seat 42 further includes: a third fixing portion 424, the third fixing portion 424 is detachably mounted in the avoidance gap 4221 of the second fixing portion 422, and the mounting seat 42 has a first structural state and a second structural state. Figure 2 It is a schematic diagram of the first structural state. In the first structural state, the third fixing part 424 is connected to the second fixing part 422. At this time, the limiting part 423 is arranged on the third fixing part 424. The third fixing part 424 and the limiting part 423 are detachably connected. The two limiting blocks of the limiting part 423 are in an "M" shape. At this time, the two ends of the pressing piece 43 are respectively connected to the third fixing parts 424 at the two ends of the support frame 2. The pressing piece 43 and the third fixing part 424 are detachably connected. When the mounting seat 42 is in the first structural state, the pressing piece 43 cannot be withdrawn from the end. At this time, the pressing device is suitable for welding the longitudinal frame 72 and the stainless steel panel 71 or two larger template components.
[0051] like Figure 1 and Fig.12 As shown, in the second structural state, the third fixing portion 424 is not installed in the avoidance gap 4221, the two limiting blocks of the limiting portion 423 surround the installation opening, and the limiting portion 423 is fixed on the second fixing portion 422, and the pressing piece 43 can be installed in the installation opening. When the installation portion is in the second structural state, the pressing piece 43 is pulled out from the avoidance gap 4221 and can be applied to any template. The template assembly welding equipment provided in this embodiment has two structural states, and the user can set the structural state of the mounting seat 42 according to the size of the template.
[0052] In addition, the pusher 41 includes a third drive member and two telescopic parts. The third drive member, as a power component, can push the mounting seat 42 to move, and then drive the pressing member 43 to move. In this application, the two telescopic parts and the third drive member can support the mounting seat 42, so the pusher 41 can provide three-point support for the fixed seat, thereby increasing the reliability of supporting the fixed seat. Each alignment device 3 includes a plurality of alignment components, and the plurality of alignment components are sequentially arranged along the first side edge 211 of the support surface 21, and each alignment component includes a first drive member 31 and an alignment member 32, wherein the pusher 41 and the first drive member 31 can both be cylinders.
[0053] Specifically, the pressing member 43 includes two pressing blocks 432 , both of which are connected to the control assembly, a welding gap 431 is formed between the two pressing blocks 432 , and the pressing surface is formed on one side of the two pressing blocks 432 facing the support surface 21 .
[0054] The press member 43 includes two press blocks 432, so the two press blocks 432 can be installed on the limiting part 423 in sequence, and the press member 43 is divided into two press blocks 432. Each press block 432 is light in weight, which is convenient for users to install. The two press blocks 432 are symmetrically arranged, and each press block 432 also includes a contact surface perpendicular to the press surface, and the contact surface is located at one end of the press block away from the other press block. When welding the template assembly, the positions of the two press blocks 432 can be adjusted so that the contact surface contacts the longitudinal frame 72, so the press block 432 can limit the longitudinal frame 72 in the template assembly.
[0055] Specifically, the support surface 21 is strip-shaped and extends along the second direction; the pressing piece 43 is strip-shaped, and the length direction of the pressing piece 43 is the second direction.
[0056] The second direction is the length direction of the support surface 21. Figure 6 and Figure 7As shown, the direction indicated by arrow B is the second direction. The support frame 2 may include: two base plates and at least two brackets 21, wherein the multiple brackets 21 are arranged in sequence along the second direction, one end of the bracket 21 is arranged on the workbench 11, and the other end is formed with two limiting side surfaces, the two limiting side surfaces are V-shaped, and the two base plates are placed on the limiting side surfaces of the multiple brackets 21. Among them, the base plate is supported by multiple brackets 21, which can ensure the reliability of the connection between the base plate and the bracket 21. Among them, a supporting surface is formed on the side of the base plate away from the bracket, and the two base plates can contact each other or form a gap between each other, and the dividing line is the intersection line of the plane where the supporting surface is located. In addition, the support frame 2 may also include a fixed plate, which is arranged on the workbench 11, and the ends of the multiple brackets 21 away from the base plate are all connected to the fixed plate, and the fixed plate is strip-shaped, and the length direction extends along the second direction. By installing multiple brackets 21 on the same fixed plate, the brackets 21, the bottom plate and the fixed plate can form an integral structure. When assembling the template welding device, the brackets 21, the bottom plate and the fixed plate can be assembled first, and then the integral structure formed by the assembly of the three can be installed on the workbench 11. In addition, the template welding equipment also includes a support plate, one end of the support plate is connected to the bracket 21 or the bottom plate, and the other end is provided with a positioning device 3, and the first driving member 31 of the positioning device 3 is fixed to the other end of the support plate. In addition, the pressing piece 43 is strip-shaped and extends along the second direction. Usually, the template is strip-shaped, and the pressing piece 43 is arranged in a strip shape, which can increase the reliability of fixing the strip template.
[0057] Specifically, the support frame 2 and the two alignment devices 3 constitute an alignment module, and at least two alignment modules are arranged on the workbench 11; at least two pressing devices are arranged on the workbench 11, and the pressing devices are arranged in a one-to-one correspondence with the alignment modules.
[0058] Among them, since two groups of alignment modules are provided on the workbench 11, two groups of templates to be welded can be welded at the same time, thereby improving work efficiency. Specifically, when welding the corner template, it is necessary to first weld the longitudinal frame 72 and the stainless steel panel 71 to form a template assembly, and then weld the sides of the stainless steel panels 71 of the two template assemblies away from the longitudinal frame 72 together to form a corner template. When welding the corner template, the longitudinal frame 72 and the stainless steel panel 71 can be welded on one of the alignment modules, and then the formed template assembly can be placed in the other alignment module. After the two template assemblies are placed in the other alignment module, the two template assemblies are welded. The work efficiency can be improved by setting two alignment modules.
[0059] Specifically, Figure 3As shown, the support surface 21 includes a first side 211 opposite to the dividing boundary 22, and the width of the support surface 21 is the distance between the dividing boundary 22 and the first side 211; the two alignment modules are respectively a first alignment module and a second alignment module, in the first alignment module, the widths of the two support surfaces 21 of the support frame 2 are different, and in the second alignment module, the widths of the two support surfaces 21 of the support frame 2 are equal.
[0060] Among them, Fig.10 As shown, in the first alignment module, the widths of the two support surfaces 21 are different, and the two support surfaces 21 are respectively the first support surface 21 and the second support surface 21, and the width of the first support surface 21 is greater than the width of the second support surface 21. The width of the longitudinal frame 72 is generally smaller than the width of the stainless steel panel 71, so the longitudinal frame 72 is suitable for the support surface 21 with a smaller width, and the stainless steel panel 71 is suitable for the support surface 21 with a larger width, so the first alignment module can be used to weld the stainless steel panel 71 and the longitudinal frame 72. When welding two template assemblies, since the width of the stainless steel panel 71 in the two template assemblies is longer, the second alignment module can be used to assemble and weld the two template assemblies.
[0061] Specifically, Figure 3 and Figure 8 As shown, the support surface 21 includes a first side 211 and a second side 212, wherein the first side 211 is arranged opposite to the dividing line 22, and the second side 212 is arranged between the first side 211 and the dividing line 22; the template assembly welding equipment also includes: two anti-rollover devices 5, which are respectively arranged on the second side 212 of the two support surfaces 21, and the anti-rollover device 5 includes: a second driving member and an anti-rollover pressure member, the second driving member is used to drive the anti-rollover pressure member to reciprocate between the first station and the second station, when the anti-rollover pressure member is located at the first station, the orthographic projection of the anti-rollover pressure member in the first plane is placed inside the support surface 21, when the anti-rollover pressure member is located at the second station, the orthographic projection of the anti-rollover pressure member in the first plane is placed outside the support surface 21, wherein the first plane is the plane where the support surface 21 is located.
[0062] The two anti-rollover devices 5 correspond to the two support surfaces 21 one by one, and the two anti-rollover devices 5 are located on the same side of the two support surfaces 21. When the anti-rollover pressure piece is located at the first station, the orthographic projection of the anti-rollover pressure piece in the first plane is at least partially located in the corresponding support surface 21. At this time, the anti-rollover pressure piece can be mortgaged on the template to limit the template and prevent the template located on the support surface 21 from rolling over toward the other support surface 21. Since the stainless steel panel 71 is in the shape of a plate and the longitudinal frame 72 is approximately in the shape of a plate, the two are not prone to rollover. The template assembly composed of the stainless steel panel 71 and the longitudinal frame 72 is in the shape of an "L", so the template assembly is prone to rollover. Therefore, the anti-rollover device 5 can be set only on the second side 212 of the support surface 21 of the second alignment module. The second driving member can be a cylinder.
[0063] Specifically, there are two limiting members, and the two limiting members are respectively disposed on the second side edges 212 of the two supporting surfaces 21 , and the two limiting members are located on the same side of the supporting surface 21 .
[0064] Among them, the limiting piece protrudes from the supporting surface 21. When the worker places the template on the supporting surface 21, the supporting surface 21 can prevent the template from extending out of the supporting surface 21. Limiting pieces are provided on the second side surfaces of the two supporting surfaces 21, which can align the ends of the templates located on the two supporting surfaces 21 and ensure the welding accuracy of the templates.
[0065] Specifically, Figure 7 As shown, the template assembly welding equipment also includes: the welding device includes a first sliding member 61 and a second sliding member 62, a first sliding rail is arranged on the workbench 11, the extension direction of the first sliding rail is parallel to the extension direction of the dividing boundary 22, the first sliding member 61 is slidably connected to the first sliding rail, a second sliding rail is arranged on the first sliding member 61, the second sliding member 62 is slidably connected to the second sliding rail, the second sliding member 62 is used to move along the second sliding rail to approach or move away from the supporting surface 21, and a mounting portion is also arranged on the second sliding member 62, and the mounting portion is used to install a welding needle 63.
[0066] The second slide rail is perpendicular to the workbench 11, and the welding sides of the two templates to be welded on the two support surfaces 21 correspond to the dividing line 22 and extend along the extension direction of the dividing line 22. The mounting portion can be used to mount the welding pin 63, and the welding pin 63 is detachably connected to the mounting portion, so that the user can replace the welding pin 63 conveniently.
[0067] When only one alignment module is set on the workbench, the welding needle 63 is set opposite to the dividing line 22, and the welding needle 63 can pass through the welding gap 431 to weld the two templates. When the alignment and pressing are completed, the second sliding member 62 moves along the second slide rail, so that the welding needle 63 is close to the welding side, and the template or template assembly is welded. While welding, the first sliding member 61 moves along the first slide rail, and then the welding needle 63 moves along the welding side.
[0068] In the case where two alignment modules are arranged on the workbench 11, the two alignment modules satisfy a parallel relationship, that is, the dividing lines 22 of the two alignment modules are parallel, and the second sliding member 62 also includes: a first sub-sliding member 621 and a second sub-sliding member 622, wherein the first sub-sliding member 621 is in a strip shape, and the length direction is parallel to the workbench 11 and perpendicular to the dividing line 22, and the first sub-sliding member 621 is slidably connected to the second slide rail. A third slide rail is also arranged on the first sub-sliding member 621, and the third slide rail is arranged along the length direction of the first sub-sliding member 621, that is, the third slide rail is parallel to the workbench 11 and perpendicular to the first slide rail, the second sub-sliding member 622 is slidably connected to the first sub-sliding member 621, and the mounting portion is arranged on the second sub-sliding member 622. The second sub-slider 622 can reciprocate between the first position and the second position along the third slide rail. When the second sub-slider 622 is at the first position, the welding needle 63 faces the welding gap 431 of the first alignment module. When the second sub-slider 622 is at the second position, the welding needle 63 faces the welding gap 431 of the second alignment module. In the actual working process, when the template to be welded is installed on the support surface 21 and the alignment module and the pressing device fix it, the second sub-slider 622 moves along the third slide rail, so that the welding needle 63 moves to the top of the corresponding alignment module, so that the welding needle 63 is aligned with the welding gap 431, and then the first sub-slider 621 moves along the second slide rail, so that the welding needle 63 approaches the template to be welded, and then the welding needle 63 welds the template to be welded, and during the welding process, the first slide 61 moves along the first slide rail, and then the welding needle 63 moves along the extension direction of the dividing boundary 22, so as to complete the welding of the side to be welded of the template to be welded.
[0069] The second aspect of the present application provides a template assembly welding method, comprising: placing two templates on two supporting surfaces respectively; allowing a first driving member to push a positioning member close to the template until the sides of the two templates collide with each other; and welding the two templates.
[0070] The template welding method provided in this embodiment is applied to the template welding equipment provided in any of the above embodiments. It has the same technical effects as the above template welding equipment and will not be described in detail here.
[0071] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A template welding device, characterized in that: include: A base, wherein a workbench is formed on the base; A support frame, wherein one end of the support frame is arranged on the workbench, and the other end forms two support surfaces, wherein a first preset angle is formed between the two support surfaces, a clamping space is formed between the two support surfaces, and a separation line is formed between the two support surfaces, wherein both the two support surfaces are used to support the template; Two alignment devices are respectively arranged on the side of the two support surfaces away from the dividing boundary, and the alignment devices include: a first driving member and an alignment member, the first driving member is used to drive the alignment member to approach or move away from the dividing boundary so that the templates located on the two support surfaces are in close contact; A material pressing device, comprising a material pressing piece, wherein the material pressing piece is arranged on a side of the support frame away from the base, and the material pressing piece is formed with two material pressing surfaces on a side facing the support frame, wherein a second preset angle is formed between the two material pressing surfaces, and the two material pressing surfaces are respectively facing the two support surfaces; The pressing device comprises a control component, and a welding gap is further arranged on the pressing piece, wherein the welding gap extends along a first direction and penetrates the pressing piece, the first direction is directed from the support frame to the pressing piece, and one end of the welding gap facing the supporting surface is directly opposite to the dividing boundary, wherein the control component is used to control the pressing piece to approach or move away from the supporting surface; the pressing piece comprises two pressing blocks, both of which are connected to the control component, the welding gap is formed between the two pressing blocks, and the pressing surface is formed on one side of the two pressing blocks facing the supporting surface; The support frame and the two alignment devices constitute an alignment module, and at least two alignment modules are arranged on the workbench; At least two pressing devices are arranged on the workbench, and the pressing devices are arranged in one-to-one correspondence with the alignment modules.
2. The template welding equipment according to claim 1, characterized in that: The number of the control components is two, and the two control components are respectively arranged at two ends of the support surface; The control component includes: a pushing member and a mounting seat, the mounting seat is provided at the movable end of the pushing member, the mounting seat includes a first fixing portion, a second fixing portion and a limiting portion, the first fixing portion is connected to the second fixing portion, the first fixing portion is connected to the pushing member, an avoidance gap is formed on the second fixing portion, the limiting portion is detachably connected to the second fixing portion, and an installation opening is formed on the limiting portion, the two ends of the pressing member are detachably installed in the installation openings of the two limiting portions, and the orthographic projection of the pressing member on the second fixing portion is completely placed in the avoidance gap.
3. The template welding equipment according to claim 1, characterized in that: The support surface includes a first side edge opposite to the separation boundary, and the width of the support surface is the distance between the separation boundary and the first side edge; The two alignment modules are respectively a first alignment module and a second alignment module. In the first alignment module, the widths of the two support surfaces of the support frame are different. In the second alignment module, the widths of the two support surfaces of the support frame are equal.
4. The template welding equipment according to claim 1, characterized in that: The support surface includes a first side edge and a second side edge, wherein the first side edge is arranged opposite to the dividing boundary line, and the second side edge is arranged between the first side edge and the dividing boundary line; The template assembly welding equipment also includes: two anti-rollover devices, which are respectively arranged on the second side edges of the two supporting surfaces, and the anti-rollover device includes: a second driving member and an anti-rollover pressure member, the second driving member is used to drive the anti-rollover pressure member to reciprocate between a first station and a second station, when the anti-rollover pressure member is located at the first station, the orthographic projection of the anti-rollover pressure member in the first plane is placed inside the supporting surface, when the anti-rollover pressure member is located at the second station, the orthographic projection of the anti-rollover pressure member in the first plane is placed outside the supporting surface, wherein the first plane is the plane where the supporting surface is located.
5. The template welding equipment according to claim 4, characterized in that: Also includes: Two limiting members, the two limiting members are respectively arranged on the second side edges of the two supporting surfaces, and the distances between the two limiting members and the second side edges of the corresponding supporting surfaces are the same, wherein the two limiting members are located on the same side of the supporting surface.
6. The template welding equipment according to claim 4, characterized in that: Also includes: A welding device, the welding device includes a first sliding member and a second sliding member, a first slide rail is arranged on the workbench, the extension direction of the first slide rail is parallel to the extension direction of the dividing boundary, the first sliding member is slidably connected to the first slide rail, a second slide rail is arranged on the first sliding member, the second sliding member is slidably connected to the second slide rail, the second sliding member is used to move along the second slide rail to approach or move away from the supporting surface, and the second sliding member is also provided with a mounting portion, and the mounting portion is used to install a welding needle.
7. A template welding method, used in the template welding equipment according to any one of claims 1 to 6, characterized in that: Place two templates on two supporting surfaces respectively; The first driving member pushes the alignment member to approach the template until the side surfaces of the two templates collide with each other; The two templates are welded.
Citation Information
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