A backrest type preparation shaft pre-rolling device
By designing a film winding device including a gas expansion shaft, rubber wheel and electrostatic conduction, the problem of not being tightly fitted at the ends of the film is solved, and the precision fit of the film winding is achieved, ensuring the quality of subsequent use.
Patent Information
- Application Number
- CN202110378666.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2041-04-08
AI Technical Summary
When the final speed of the existing film winding device slows down, it is easy to cause the film end not to fit tightly, resulting in bubbles or looseness, affecting subsequent use.
A backrest type pre-rolling device is designed, including a mounting base, a transmission mechanism, a proximity mechanism, a bearing lifting mechanism and a bearing fixing mechanism, so as to achieve precise fit of the film end through the expansion shaft, a rubber wheel and an electrostatic conduction.
During the film rolling process, ensure that the ends are tightly fitted, prevent bubbles and unevenness, and improve the quality of the film use.
Smart Images

Figure CN112978433B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of film processing, in particular to a backrest type preparation shaft pre-rolling device. Background Art
[0002] Film winding is a machine that winds the film into a roll on the winding drum through the rotation of the winding drum. The purpose of this machine is to facilitate the transportation and storage of the film. It is often used at the end of the film production line. When the existing device is winding the film, the winding speed will be slowed down at the end of the winding so that the rotating roller can be removed from the machine.
[0003] However, when the film is wound up after the speed slows down, the end of the film may not fit tightly on the rotating roller after the film is cut, resulting in bubbles between the films or looseness between the end of the film and the rotating roller, affecting the subsequent use of the film. Summary of the invention
[0004] The embodiment of the present invention provides a backrest type preparation shaft pre-rolling device, which solves the problems in the prior art.
[0005] The embodiment of the present invention adopts the following technical scheme: a backrest type preparation shaft pre-rolling device, comprising a mounting seat, a transmission mechanism, a position approaching mechanism, two bearing lifting mechanisms and two bearing fixing mechanisms, the mounting seat is horizontally arranged, the mounting seat is provided with a rotating roller rotatably connected thereto, the two bearing lifting mechanisms are symmetrically arranged at both ends of the mounting seat, the two bearing lifting mechanisms are provided with an inflatable shaft, the two bearing fixing mechanisms are symmetrically arranged on the mounting seat and located beside the two bearing lifting mechanisms, the position approaching mechanism is arranged on the side wall of the mounting seat and is rotatably connected to the mounting seat, and the transmission mechanism is located on the mounting seat and rotatably cooperates with the position approaching mechanism.
[0006] Furthermore, the position approach mechanism includes a rotating shaft, an approach plate, a driving electric cylinder and a cylinder seat, one end of the rotating shaft is rotatably connected to the mounting seat, the cylinder seat is fixedly connected to the side wall of the mounting seat, the bottom of the approach plate is fixedly connected to the rotating shaft, the end of the driving electric cylinder is hinged to the cylinder seat, and the telescopic end of the driving electric cylinder is hinged to the approach plate.
[0007] Furthermore, the transmission mechanism includes a transmission motor, a motor seat, a first pulley and a second pulley, the motor seat is fixedly connected to the mounting seat, the transmission motor is located on the motor seat, the first pulley is located on the main shaft of the transmission motor, the second pulley is fixedly connected to the other end of the rotating shaft, the first pulley is provided with a connecting belt transmission-connected to the second pulley, the top of the proximity plate is provided with a driving shaft rotationally connected to it, one end of the driving shaft is provided with a third pulley, the other end of the driving shaft is provided with a rubber wheel, the third pulley is provided with a transmission belt transmission-connected to the second pulley, the proximity plate is provided with a transmission wheel rotationally matched with the transmission belt, the proximity plate is provided with a proximity switch, the mounting seat is provided with a controller electrically connected to the proximity switch, the controller is electrically connected to the transmission motor and the driving electric cylinder, and in a working state, the rubber wheel transmission-matches with one end of the inflatable shaft.
[0008] Furthermore, each of the bearing lifting mechanisms includes a slide rail, a slider, a mounting plate, a lifting cylinder and a placement seat. The slide rail is vertically arranged on the side wall of the mounting seat, the slider slides in cooperation with the slide rail, the mounting plate is horizontally arranged on the top of the slide rail, the lifting cylinder is located on the top of the mounting plate and the telescopic end of the lifting cylinder is connected to the top of the slider, and the placement seat is fixedly connected to the slider.
[0009] Furthermore, each of the bearing fixing mechanisms includes a displacement cylinder, a support seat and an automatic locker, fixed plates are provided at both ends of the rotating roller, the end of the displacement cylinder is rotatably connected to the side wall of the fixed plate, the support seat is rotatably connected to the side wall of the fixed plate, the telescopic end of the displacement cylinder is hinged to the support seat, and the automatic locker is fixedly connected to the fixed plate.
[0010] At least one of the above technical solutions adopted in the embodiments of the present invention can achieve the following beneficial effects:
[0011] Firstly, before the film is rolled up, the two bearing lifting mechanisms of the present invention drive the inflatable shaft to move to the best rolling position, and the two bearing fixing mechanisms fix and limit the position of the inflatable shaft to prevent the position of the inflatable shaft from shifting during the film rolling process. Before the film on the inflatable shaft is nearly finished rolling up, the positioning approaching mechanism works to approach the position of the inflatable shaft. When the positioning approaching mechanism contacts the inflatable shaft, the transmission mechanism works to drive the inflatable shaft to rotate, so that when the rolling work is nearly completed, the end of the film and the film roll on the inflatable shaft are precisely attached to the film roll by electrostatic conduction, thereby preventing bubbles and unevenness between the end of the film and the film roll after rolling up, which affects subsequent use.
[0012] Secondly, before the film on the inflatable shaft is nearly finished being rolled up, the telescopic end of the driving electric cylinder drives the proximity plate to rotate through the rotating shaft, moves the position of the proximity plate toward the position of the inflatable shaft, and makes the position of the rubber wheel on the top of the proximity plate contact with the inflatable shaft, so that the subsequent rubber wheel drives the inflatable shaft to rotate, thereby achieving accurate rolling of the end of the film.
[0013] Thirdly, when the driving electric cylinder drives the rubber wheel to contact the inflatable shaft, the proximity switch senses the position of the rubber wheel and transmits a signal to the controller. The controller controls the driving electric cylinder to stop working and controls the transmission motor to work. The transmission motor drives the rubber wheel to rotate through the connecting belt and the transmission belt. The rotation of the rubber wheel drives the inflatable shaft to rotate on two bearing lifting mechanisms and two bearing fixing mechanisms, so that when the winding work is nearly completed, the end of the film and the film roll on the inflatable shaft are precisely bonded to the film roll through electrostatic conduction, thereby preventing bubbles and unevenness between the end of the film and the film roll after winding, affecting subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0015] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0016] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0017] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0018] Reference numerals:
[0019] Mounting seat 1, transmission mechanism 2, transmission motor 21, motor seat 22, first pulley 23, second pulley 24, positioning approach mechanism 3, rotating shaft 31, approach plate 32, driving electric cylinder 33, cylinder seat 34, connecting belt 35, driving shaft 36, transmission belt 37, transmission wheel 38, rubber wheel 39, third pulley 390, bearing lifting mechanism 4, slide rail 41, slider 42, mounting plate 43, lifting cylinder 44, placement seat 45, bearing fixing mechanism 5, displacement cylinder 51, supporting seat 52, automatic locker 53, inflatable shaft 6, rotating roller 7, fixing plate 71. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] Combine the following Figures 1 to 3 As shown, an embodiment of the present invention provides a backrest type pre-rolling device for a preparatory shaft, comprising a mounting seat 1, a transmission mechanism 2, a position approaching mechanism 3, two bearing lifting mechanisms 4 and two bearing fixing mechanisms 5, wherein the mounting seat 1 is horizontally arranged, and a rotating roller 7 rotatably connected thereto is provided on the mounting seat 1, and two bearing lifting mechanisms 4 are symmetrically arranged at both ends of the mounting seat 1, and two bearing lifting mechanisms 4 are provided with an inflatable shaft 6, and two bearing fixing mechanisms 5 are symmetrically arranged on the mounting seat 1 and located beside the two bearing lifting mechanisms 4, and the position approaching mechanism 3 is arranged on the side wall of the mounting seat 1 and is rotatably connected to the mounting seat 1, and the transmission mechanism 2 is located on the mounting seat 1 and rotatably cooperates with the position approaching mechanism 3; Before the film is rolled up, the two bearing lifting mechanisms 4 drive the inflatable shaft 6 to move to the best rolling position, and the two bearing fixing mechanisms 5 fix and limit the position of the inflatable shaft 6 to prevent the position of the inflatable shaft 6 from shifting during the film rolling process. Before the film on the inflatable shaft 6 is almost finished rolling up, the positioning approaching mechanism 3 works to approach the position of the inflatable shaft 6. When the positioning approaching mechanism 3 contacts the inflatable shaft 6, the transmission mechanism 2 works to drive the inflatable shaft 6 to rotate, so that when the rolling work is almost finished, the end of the film and the film roll on the inflatable shaft 6 are precisely attached to the film roll through electrostatic conduction, thereby preventing bubbles and unevenness between the end of the film and the film roll after rolling up, which affects subsequent use.
[0022] Specifically, the position approaching mechanism 3 includes a rotating shaft 31, an approaching plate 32, a driving electric cylinder 33 and a cylinder seat 34, one end of the rotating shaft 31 is rotatably connected to the mounting seat 1, the cylinder seat 34 is fixedly connected to the side wall of the mounting seat 1, the bottom of the approaching plate 32 is fixedly connected to the rotating shaft 31, the end of the driving electric cylinder 33 is hinged to the cylinder seat 34, and the telescopic end of the driving electric cylinder 33 is hinged to the approaching plate 32; before the film on the inflatable shaft 6 is almost completed, the telescopic end of the driving electric cylinder 33 drives the approaching plate 32 to rotate through the rotating shaft 31, moves the position of the approaching plate 32 toward the position of the inflatable shaft 6, and contacts the position of the rubber wheel 39 on the top of the approaching plate 32 with the inflatable shaft 6, so that the rubber wheel 39 can subsequently drive the inflatable shaft 6 to rotate, so as to achieve accurate winding of the end of the film.
[0023] Specifically, the transmission mechanism 2 includes a transmission motor 21, a motor seat 22, a first pulley 23 and a second pulley 24, the motor seat 22 is fixedly connected to the mounting seat 1, the transmission motor 21 is located on the motor seat 22, the first pulley 23 is located on the main shaft of the transmission motor 21, the second pulley 24 is fixedly connected to the other end of the rotating shaft 31, the first pulley 23 is provided with a connecting belt 35 that is transmission-connected to the second pulley 24, the top of the proximity plate 32 is provided with a driving shaft 36 that is rotationally connected to it, one end of the driving shaft 36 is provided with a third pulley 390, the other end of the driving shaft 36 is provided with a rubber wheel 39, the third pulley 390 is provided with a transmission belt 37 that is transmission-connected to the second pulley 24, the proximity plate 32 is provided with a transmission wheel 38 that rotates with the transmission belt 37, the proximity plate 32 is provided with a proximity switch, and the mounting seat 1 A controller electrically connected to the proximity switch is provided, and the controller is electrically connected to the transmission motor 21 and the driving electric cylinder 33. In the working state, the rubber wheel 39 is in transmission cooperation with one end of the inflatable shaft 6; when the driving electric cylinder 33 drives the rubber wheel 39 to contact the inflatable shaft 6, the proximity switch senses the position of the rubber wheel 39 and transmits a signal to the controller. The controller controls the driving electric cylinder 33 to stop working and controls the transmission motor 21 to work. The transmission motor 21 drives the rubber wheel 39 to rotate through the connecting belt 35 and the transmission belt 37. The rotation of the rubber wheel 39 drives the inflatable shaft 6 to rotate on the two bearing lifting mechanisms 4 and the two bearing fixing mechanisms 5, so that when the winding work is nearly completed, the end of the film and the film roll on the inflatable shaft 6 are precisely attached to the film roll by electrostatic conduction, so as to prevent bubbles and unevenness between the end of the film and the film roll after winding, which affects the subsequent use.
[0024] Specifically, each of the bearing lifting mechanisms 4 includes a slide rail 41, a slider 42, a mounting plate 43, a lifting cylinder 44 and a placement seat 45. The slide rail 41 is vertically arranged on the side wall of the mounting seat 1, the slider 42 is slidably matched with the slide rail 41, the mounting plate 43 is horizontally arranged on the top of the slide rail 41, the lifting cylinder 44 is located at the top of the mounting plate 43 and the telescopic end of the lifting cylinder 44 is connected to the top of the slider 42, and the placement seat 45 is fixedly connected to the slider 42; the inflatable shaft 6 can rotate on the placement seat 45, and when the position of the inflatable shaft 6 is adjusted, the telescopic end of the lifting cylinder 44 moves to drive the slider 42 to move on the slide rail 41, and the movement of the slider 42 can drive the position of the placement seat 45 to move, so that the inflatable shaft 6 is moved to the most suitable position for winding, so that the inflatable shaft 6 and the rubber wheel 39 can rotate after contact to wind the film.
[0025] Specifically, each of the bearing fixing mechanisms 5 includes a displacement cylinder 51, a supporting seat 52 and an automatic locker 53. Fixed plates 71 are provided at both ends of the rotating roller 7. The end of the displacement cylinder 51 is rotatably connected to the side wall of the fixed plate 71, and the supporting seat 52 is rotatably connected to the side wall of the fixed plate 71. The telescopic end of the displacement cylinder 51 is hinged to the supporting seat 52, and the automatic locker 53 is fixedly connected to the fixed plate 71; the inflatable shaft 6 can rotate on the supporting mounting seat 1 and the automatic locker 53. The displacement cylinder 51 drives the supporting seat 52 to rotate on the fixed plate 71, and can contact the supporting seat 52 with the inflatable shaft 6, so that the inflatable shaft 6 rotates on the supporting seat 52. After the position is adjusted, the automatic locker 53 locks the two ends of the inflatable shaft 6 to prevent the position of the inflatable shaft 6 from shifting when the inflatable shaft 6 is rotating and winding, thereby affecting the winding of the film.
[0026] Working principle of the present invention: When the present invention is in use, when the position of the inflatable shaft 6 is adjusted, the telescopic end of the lifting cylinder 44 moves to drive the slider 42 to move on the slide rail 41, and the movement of the slider 42 can drive the position of the placement seat 45 to move, so that the inflatable shaft 6 is moved to the most suitable position for winding, and the displacement cylinder 51 works to drive the supporting seat 52 to rotate on the fixed plate 71, so that the supporting seat 52 can contact the inflatable shaft 6, so that the inflatable shaft 6 can rotate on the supporting seat 52. After the position is adjusted, the automatic locker 53 locks the two ends of the inflatable shaft 6;
[0027] Before the film on the inflatable shaft 6 is nearly finished winding, the telescopic end of the driving electric cylinder 33 drives the proximity plate 32 to rotate through the rotating shaft 31, and moves the position of the proximity plate 32 toward the position of the inflatable shaft 6. When the driving electric cylinder 33 drives the rubber wheel 39 to contact the inflatable shaft 6, the proximity switch senses the position of the rubber wheel 39 and transmits the signal to the controller. The controller controls the driving electric cylinder 33 to stop working and controls the transmission motor 21 to work. The transmission motor 21 drives the rubber wheel 39 to rotate through the connecting belt 35 and the transmission belt 37. The rotation of the rubber wheel 39 drives the inflatable shaft 6 to rotate on the two bearing lifting mechanisms 4 and the two bearing fixing mechanisms 5, so that when the winding work is nearly completed, the end of the film and the film roll on the inflatable shaft 6 are precisely attached to the film roll through electrostatic conduction, so as to prevent bubbles and unevenness between the end of the film and the film roll after winding, which affects subsequent use.
[0028] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A backrest type pre-rolling device for a preparatory shaft, characterized in that: The invention comprises a mounting seat (1), a transmission mechanism (2), a position approaching mechanism (3), two bearing lifting mechanisms (4) and two bearing fixing mechanisms (5); the mounting seat (1) is arranged horizontally; the mounting seat (1) is provided with a rotating roller (7) rotatably connected thereto; the two bearing lifting mechanisms (4) are symmetrically arranged at two ends of the mounting seat (1); the two bearing lifting mechanisms (4) are provided with an inflatable shaft (6); the two bearing fixing mechanisms (5) are symmetrically arranged on the mounting seat (1) and are located beside the two bearing lifting mechanisms (4); the position approaching mechanism (3) is arranged on the side wall of the mounting seat (1) and is rotatably connected to the mounting seat (1); the transmission mechanism (2) is located on the mounting seat (1) and is rotatably matched with the position approaching mechanism (3); The position approaching mechanism (3) comprises a rotating shaft (31), an approaching plate (32), a driving electric cylinder (33) and a cylinder seat (34); one end of the rotating shaft (31) is rotatably connected to the mounting seat (1); the cylinder seat (34) is fixedly connected to the side wall of the mounting seat (1); the bottom of the approaching plate (32) is fixedly connected to the rotating shaft (31); the end of the driving electric cylinder (33) is hinged to the cylinder seat (34); and the telescopic end of the driving electric cylinder (33) is hinged to the approaching plate (32); Each of the bearing lifting mechanisms (4) comprises a slide rail (41), a slider (42), a mounting plate (43), a lifting cylinder (44) and a placement seat (45); the slide rail (41) is vertically arranged on the side wall of the mounting seat (1); the slider (42) and the slide rail (41) are slidably matched; the mounting plate (43) is horizontally arranged on the top of the slide rail (41); the lifting cylinder (44) is located on the top of the mounting plate (43) and the telescopic end of the lifting cylinder (44) is connected to the top of the slider (42); and the placement seat (45) is fixedly connected to the slider (42); Each of the bearing fixing mechanisms (5) comprises a displacement cylinder (51), a support seat (52) and an automatic locker (53); fixed plates (71) are provided at both ends of the rotating roller (7); the end of the displacement cylinder (51) is rotatably connected to the side wall of the fixed plate (71); the support seat (52) is rotatably connected to the side wall of the fixed plate (71); the telescopic end of the displacement cylinder (51) is hinged to the support seat (52); and the automatic locker (53) is fixedly connected to the fixed plate (71).
2. A backrest type preparation shaft pre-rolling device according to claim 1, characterized in that: The transmission mechanism (2) comprises a transmission motor (21), a motor seat (22), a first pulley (23) and a second pulley (24); the motor seat (22) is fixedly connected to the mounting seat (1); the transmission motor (21) is located on the motor seat (22); the first pulley (23) is located on the main shaft of the transmission motor (21); the second pulley (24) is fixedly connected to the other end of the rotating shaft (31); the first pulley (23) is provided with a connecting belt (35) which is transmission-connected to the second pulley (24); the top of the plate (32) is provided with a driving shaft (36) which is rotationally connected to the second pulley (24); the driving shaft (36) is rotationally connected to the first pulley (23); the second pulley (24) is rotationally connected to the second pulley (24); the first pulley (23) is provided with a connecting belt (35) which is transmission-connected to the second pulley (24); the top of the plate (32) is provided with a driving shaft (36) which is rotationally connected to the first pulley (23); the second pulley (24) is rotationally connected to the second pulley (24); the first pulley (23) is provided with a connecting belt (35) which is transmission-connected ... A third pulley (390) is provided at one end of the shaft (36), a rubber wheel (39) is provided at the other end of the drive shaft (36), a transmission belt (37) is provided on the third pulley (390) and is connected to the second pulley (24), a transmission wheel (38) is provided on the approach plate (32) and is rotatably matched with the transmission belt (37), a proximity switch is provided on the approach plate (32), a controller electrically connected to the proximity switch is provided on the mounting seat (1), the controller is electrically connected to the transmission motor (21) and the driving electric cylinder (33), and in the working state, the rubber wheel (39) is in transmission match with one end of the inflatable shaft (6).
Citation Information
Patent Citations
Backrest type preparation shaft pre-rolling device
CN215478589U