Battery shunt conveying device

Abstract

The present invention provides a battery shunting conveying device, comprising a first conveying mechanism, a second conveying mechanism and a shunting mechanism, the first conveying mechanism comprising a first conveyor belt, a first baffle plate and a second baffle plate, the first conveyor belt is arranged along the X-axis direction, the second conveying mechanism comprising a second conveyor belt, a third baffle plate and a fourth baffle plate, the rear end of the second conveyor belt is butted against the middle of the first conveyor belt, the third baffle plate and the fourth baffle plate are connected with the inner side of the second baffle plate, the shunting mechanism comprises a first cylinder, a second cylinder, a guide plate and a pressure block, the first cylinder and the second cylinder are fixed to the rear side of the first conveyor belt, the guide plate is fixed to the power output end of the first cylinder, the front end of the guide plate is butted against the third baffle plate, the rear end corresponds to the first baffle plate, the pressure block is fixed to the power output end of the second cylinder and corresponds to the right side of the guide plate, the advantage is that it can solve the problem that when the production load is large, it is difficult for the automation equipment to process the product in time, thereby improving the production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of battery packaging, and in particular to a battery shunting and conveying device. Background Art

[0002] In our daily life, dry batteries are very common, such as in various remote controls, toys, small electrical appliances, etc. In the battery production process, every four batteries are first packaged with plastic film to form row batteries. After packaging, they are transported to subsequent workstations through conveyor belts for coding, testing, flipping and other operations. Finally, multiple groups of row batteries are boxed. Generally, multiple sub-conveyor belts are connected to the main conveyor belt, and the row batteries are continuously transported to the main conveyor belt through the sub-conveyor belts. However, sometimes the sub-conveyor belts transport too many products to the main conveyor belt, which will make the equipment on the main conveyor belt unable to process the products in time, thus causing product accumulation or requiring some sub-conveyor belts to stop, which is not conducive to improving production efficiency. Therefore, it is necessary to produce a battery diversion conveying device that can divert and convey products when products accumulate on the main conveyor belt, and transport the accumulated products to the operator for manual processing, thereby alleviating the burden on the main conveyor belt and improving production efficiency. Summary of the invention

[0003] The object of the present invention is to provide a battery current shunting and conveying device to solve the problems mentioned in the background technology.

[0004] In order to achieve the above object, the present invention provides the following technical solutions:

[0005] A battery shunting conveying device comprises a first conveying mechanism, a second conveying mechanism and a shunting mechanism, the first conveying mechanism comprises a first conveyor belt, a first baffle plate and a second baffle plate, the first conveyor belt is arranged along the X-axis direction, the first baffle plate and the second baffle plate are respectively fixed on the front and rear sides of the first conveyor belt, the second conveying mechanism comprises a second conveyor belt, a third baffle plate and a fourth baffle plate, the rear end of the second conveyor belt is butted against the middle of the first conveyor belt, the third baffle plate and the fourth baffle plate are respectively fixed on the left and right sides of the second conveyor belt, the third baffle plate and the fourth baffle plate are connected with the inner side of the second baffle plate, the shunting mechanism comprises a first cylinder, a second cylinder, a guide plate and a pressure block, the first cylinder and the second cylinder are fixed on the rear side of the first conveyor belt, the guide plate is fixed on the power output end of the first cylinder, the front end of the guide plate is butted against the third baffle plate, the rear end corresponds to the first baffle plate, and the pressure block is fixed on the power output end of the second cylinder and corresponds to the right side of the guide plate.

[0006] Further description of the present invention: it also includes an anti-overlapping mechanism, a distance increasing mechanism, a coding mechanism, an NG unloading mechanism and a flipping mechanism which are sequentially arranged along the conveying direction of the second conveying mechanism.

[0007] Further description of the present invention: The anti-overlap mechanism includes a first rotating motor, a rotating column and a push plate. The first rotating motor is fixed on the third material baffle plate. The rotating column is fixed at the power output end of the first rotating motor and corresponds to between the third material baffle plate and the fourth material baffle plate. The push plate is fixed on the rotating column and multiple groups are evenly arranged around the rotating axis of the rotating column.

[0008] Further description of the present invention: The distance increasing mechanism comprises a first arc plate and a second arc plate, the first arc plate and the second arc plate are respectively fixed on the third baffle plate and the fourth baffle plate, and the arcs on the first arc plate and the second arc plate have the same orientation.

[0009] Further description of the present invention: The NG unloading mechanism includes a camera, a unloading track, a third cylinder and a push block. The camera and the unloading track are sequentially arranged downstream of the coding mechanism along the conveying direction of the second conveying mechanism. The unloading track corresponds to one side of the second conveyor belt. The third cylinder is fixedly arranged on the other side of the second conveyor belt with the power output end facing the unloading track. The push block is fixed at the power output end of the third cylinder.

[0010] Further description of the present invention: the flipping mechanism includes a second rotating motor, a roller, a limit plate and a flipping pipe, the second rotating motor is fixed on one side of the second conveying mechanism, the roller is fixed at the power output end of the second rotating motor and corresponds to the top of the second conveyor belt, two groups of limit plates are arranged and are respectively fixed on the third material baffle plate and the fourth material baffle plate, the two groups of limit plates correspond to the two sides below the roller, the flipping pipe is fixed to the end of the second conveyor belt and is provided with a cavity, the cross-section of the cavity is square, one end of the cavity is a horizontally arranged square and corresponds to between the second conveyor belt and the roller, the other end of the cavity is a vertically arranged square and has a spiral transition with one end of the cavity.

[0011] The beneficial effects of the present invention are as follows: by arranging a diverter mechanism at the connection position between the first conveying mechanism and the second conveying mechanism, when the production pressure of the equipment is light, the assembled batteries are all transported to the second conveying mechanism through the diverter mechanism for automated production; when the production pressure of the equipment is high and the second conveying mechanism cannot meet the production load, part of the assembled batteries are directly transported to the tail end on the first conveying mechanism through the diverter mechanism and processed manually, thereby realizing manual and automated production at the same time, solving the problem that when the production load is high, it is difficult for automated equipment to process products in a timely manner, avoiding the accumulation of products on the equipment and avoiding the suspension of part of the production line, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0013] Figure 2 yes Figure 1 A partial enlarged view of position A in the middle;

[0014] Figure 3 It is a structural schematic diagram of the turning mechanism of the present invention;

[0015] Description of reference numerals:

[0016] 1. First conveying mechanism; 11. First conveying belt; 12. First material stopper; 13. Second material stopper;

[0017] 2. Second conveying mechanism; 21. Second conveying belt; 22. Third material stopper; 23. Fourth material stopper;

[0018] 3. Diverter mechanism; 31. First cylinder; 32. Second cylinder; 33. Guide plate; 34. Press block; 4. Anti-overlap mechanism; 5. Distance-increasing mechanism; 51. First arc plate; 52. Second arc plate; 6. Inkjet coding mechanism; 7. NG unloading mechanism; 71. Camera; 72. Unloading track; 73. Third cylinder; 74. Push block; 8. Flipping mechanism; 81. Second rotating motor; 82. Roller; 83. Limiting plate; 84. Flipping pipe. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings:

[0020] like Figures 1 to 3As shown, a battery shunting conveying device includes a first conveying mechanism 1, a second conveying mechanism 2 and a shunting mechanism 3, the first conveying mechanism 1 includes a first conveying belt 11, a first baffle plate 12 and a second baffle plate 13, the first conveying belt 11 is arranged along the X-axis direction, the first baffle plate 12 and the second baffle plate 13 are respectively fixed on the front and rear sides of the first conveying belt 11, the second conveying mechanism 2 includes a second conveying belt 21, a third baffle plate 22 and a fourth baffle plate 23, the rear end of the second conveying belt 21 is connected to the middle of the first conveying belt 11 The third baffle plate 22 and the fourth baffle plate 23 are respectively fixed on the left and right sides of the second conveyor belt 21, and the third baffle plate 22 and the fourth baffle plate 23 are connected with the inner side of the second baffle plate 13. The diversion mechanism 3 includes a first cylinder 31, a second cylinder 32, a guide plate 33 and a pressure block 34. The first cylinder 31 and the second cylinder 32 are fixed on the rear side of the first conveyor belt 11, and the guide plate 33 is fixed at the power output end of the first cylinder 31. The front end of the guide plate 33 is connected to the third baffle plate 22, and the rear end corresponds to The first baffle plate 12 and the pressure block 34 are fixed at the power output end of the second cylinder 32 and correspond to the right side of the guide plate 33. When there are not many rows of assembled batteries transported on the first conveyor belt 11, the first cylinder 31 is in an extended state along the Y-axis direction, and the assembled batteries are transported to the second conveying mechanism 2 through the guide plate 33, and are transported to various processing equipment through the second conveying mechanism 2 for automated processing of the assembled batteries. When there are too many rows of assembled batteries transported on the first conveyor belt 11, the assembled batteries are accumulated at the guide plate 33. At this time, the operator can control the second cylinder 32 to drive the pressure block 34 to extend, fix one of the rows of assembled batteries, so that the subsequent rows of assembled batteries cannot enter the guide plate 33. After all the rows of assembled batteries in the guide plate 33 enter the second conveyor belt 21, the first cylinder 31 retracts, and the guide plate 33 is no longer blocked in the first conveyor belt 11. At this time, the pressure block 34 retracts, and the subsequent rows of assembled batteries can be transported to the operator through the first conveyor belt 11 for manual processing, thereby alleviating the processing pressure of the products on the second conveyor mechanism 2.

[0021] In the present design, it also includes an anti-overlapping mechanism 4, a distance-increasing mechanism 5, a coding mechanism 6, an NG unloading mechanism 7 and a flipping mechanism 8 which are sequentially arranged along the conveying direction of the second conveying mechanism 2.

[0022] The anti-overlap mechanism 4 includes a first rotating motor, a rotating column and a push plate. The first rotating motor is fixed on the third baffle plate 22. The rotating column is fixed on the power output end of the first rotating motor and corresponds to between the third baffle plate 22 and the fourth baffle plate 23. The push plate is fixed on the rotating column and multiple groups are evenly arranged around the rotating axis of the rotating column. The first rotating motor drives the push plate to rotate. The rotation direction of the push plate close to the second conveyor belt 21 is opposite to the running direction of the second conveyor belt 21. The distance between the push plate and the second conveyor belt 21 only allows one row of installed batteries to pass alone. When the installed batteries overlap, the push plate will push the stacked batteries on top back so that they no longer overlap.

[0023] The distance increasing mechanism 5 comprises a first arc plate 51 and a second arc plate 52, and the first arc plate 51 and the second arc plate 52 are respectively fixed on the third baffle plate 22 and the fourth baffle plate 23, and the arcs on the first arc plate 51 and the second arc plate 52 are in the same direction. The function of the distance increasing mechanism 5 is to increase the distance between the arrayed batteries so that the subsequent coding mechanism 6 can code the arrayed batteries. When the arrayed batteries just enter between the first arc plate 51 and the second arc plate 52, the arrayed batteries tilt and push the next group of arrayed batteries, so that the distance between the two groups of arrayed batteries is increased.

[0024] The coding mechanism 6 is used to spray serial numbers, production dates or expiration dates and other information on the batteries in a row.

[0025] The NG unloading mechanism 7 includes a camera 71, an unloading track 72, a third cylinder 73 and a push block 74. The camera 71 and the unloading track 72 are sequentially arranged downstream of the coding mechanism 6 along the conveying direction of the second conveying mechanism 2. The unloading track 72 corresponds to one side of the second conveyor belt 21. The third cylinder 73 is fixedly arranged on the other side of the second conveyor belt 21 and the power output end faces the unloading track 72. The push block 74 is fixed at the power output end of the third cylinder 73. When the battery pack is sprayed with code, it passes the position of the camera 71. The camera 71 takes a photo of the battery pack to detect whether the coding is qualified or not. If the coding is unqualified, when the battery pack is conveyed to the position of the unloading track 72, the third cylinder 73 drives the push block 74 to push the unqualified battery pack into the unloading track 72.

[0026] The flipping mechanism 8 includes a second rotating motor 81, a roller 82, a limit plate 83 and a flipping pipe 84. The second rotating motor 81 is fixed on one side of the second conveying mechanism 2. The roller 82 is fixed to the power output end of the second rotating motor 81 and corresponds to the top of the second conveyor belt 21. Two groups of limit plates 83 are provided and are respectively fixed on the third baffle plate 22 and the fourth baffle plate 23. The two groups of limit plates 83 correspond to the two sides below the roller 82. The flipping pipe 84 is fixed to the end of the second conveyor belt 21 and is provided with a cavity. The cross-section of the cavity is square, and one end of the cavity is a horizontally arranged square and is opposite to the first end of the second conveyor belt 21. It should be between the second conveyor belt 21 and the roller 82. The other end of the cavity is a vertically arranged square and has a spiral transition with one end of the cavity. When the battery is transported between the limit plates 83, the packed batteries are continuously transported into the flip pipe 84 under the joint drive of the second rotating motor 81 and the second conveyor belt 21. The rear row of packed batteries pushes the front row of packed batteries to be transported and flipped in the flip pipe 84. The packed batteries enter from one end of the cavity of the flip pipe 84 that is horizontally arranged and flow out from one end of the cavity that is vertically arranged, thereby realizing a 90° flip, so that the packed batteries can be boxed in the subsequent boxing process.

[0027] The working principle of this embodiment:

[0028] When there are not many assembled batteries conveyed on the first conveyor belt 11, the first cylinder 31 is in an extended state along the Y-axis direction, and the assembled batteries are transported to the second conveying mechanism 2 through the guide plate 33, and are transported to various processing equipment through the second conveying mechanism 2 to perform automated processing on the assembled batteries. When there are too many assembled batteries conveyed on the first conveyor belt 11, the assembled batteries are piled up at the guide plate 33. At this time, the operator can control the second cylinder 32 to drive the pressing block 34 to extend, fix one row of assembled batteries, so that the subsequent assembled batteries cannot enter the guide plate 33, and wait for the guide plate 33 to be guided. After all the assembled batteries in the plate 33 enter the second conveyor belt 21, the first cylinder 31 retracts, and the guide plate 33 no longer blocks the first conveyor belt 11. At this time, the pressing block 34 retracts, and the subsequent assembled batteries can be transported to the operator through the first conveyor belt 11 for manual processing, thereby alleviating the processing pressure of the products on the second conveying mechanism 2, realizing simultaneous manual and automated production, and solving the problem that when the production load is large, it is difficult for automated equipment to process products in a timely manner, avoiding the accumulation of products on the equipment and avoiding the suspension of some production lines, thereby improving production efficiency.

[0029] The above does not limit the technical scope of the present invention in any way. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A battery shunt conveying device, characterized in that: The present invention relates to a method for transporting the conveyor belt to a user, wherein the conveyor belt is arranged along an X-axis direction, the first baffle plate and the second baffle plate are respectively fixed on the front and rear sides of the first conveyor belt, the second conveyor belt comprises a second conveyor belt, a third baffle plate and a fourth baffle plate, the rear end of the second conveyor belt is butted against the middle of the first conveyor belt, the third baffle plate and the fourth baffle plate are respectively fixed on the left and right sides of the second conveyor belt, the third baffle plate and the fourth baffle plate are communicated with the inner side of the second baffle plate, the baffle plate comprises a first cylinder, a second cylinder, a guide plate and a pressure block, the first cylinder and the second cylinder are fixed on the rear side of the first conveyor belt, the guide plate is fixed on the power output end of the first cylinder, the front end of the guide plate is butted against the third baffle plate, the rear end corresponds to the first baffle plate, and the pressure block is fixed on the power output end of the second cylinder and corresponds to the right side of the guide plate; It also includes an anti-overlapping mechanism, a distance increasing mechanism, a coding mechanism, an NG unloading mechanism and a flipping mechanism which are sequentially arranged along the conveying direction of the second conveying mechanism; The anti-overlap mechanism comprises a first rotating motor, a rotating column and a push plate, wherein the first rotating motor is fixed on the third material baffle plate, the rotating column is fixed on the power output end of the first rotating motor and corresponds to between the third material baffle plate and the fourth material baffle plate, and the push plate is fixed on the rotating column and is evenly arranged in multiple groups around the rotating axis of the rotating column; The distance increasing mechanism comprises a first arc plate and a second arc plate, wherein the first arc plate and the second arc plate are respectively fixed to the third material baffle plate and the fourth material baffle plate, and the arcs of the first arc plate and the second arc plate are oriented in the same direction.

2. A battery current diversion and conveying device according to claim 1, characterized in that: The NG unloading mechanism includes a camera, an unloading track, a third cylinder and a push block. The camera and the unloading track are sequentially arranged downstream of the coding mechanism along the conveying direction of the second conveying mechanism. The unloading track corresponds to one side of the second conveyor belt. The third cylinder is fixedly arranged on the other side of the second conveyor belt with its power output end facing the unloading track. The push block is fixed at the power output end of the third cylinder.

3. A battery current diversion and conveying device according to claim 1, characterized in that: The flipping mechanism includes a second rotating motor, a roller, a limit plate and a flipping pipe. The second rotating motor is fixed on one side of the second conveying mechanism. The roller is fixed on the power output end of the second rotating motor and corresponds to the top of the second conveyor belt. Two groups of limit plates are provided and are respectively fixed on the third baffle plate and the fourth baffle plate. The two groups of limit plates correspond to the two sides below the roller. The flipping pipe is fixed on the end of the second conveyor belt and is provided with a cavity therein. The cross-section of the cavity is square. One end of the cavity is a horizontally arranged square and corresponds to between the second conveyor belt and the roller. The other end of the cavity is a vertically arranged square and has a spiral transition with one end of the cavity.

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