A screw conveying device and a turning and milling composite processing production line

By designing an automated screw conveyor device, using the loading and unloading conveyor belt and hoisting mechanism, the low automation and high cost problems caused by traditional manual operations are solved, and the efficient and stable conveying and processing of the screw is achieved, reducing production costs.

CN113118770BActive Publication Date: 2025-01-07HAITIAN PLASTICS MACHINERY GRP
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Patent Information

Application Number
CN202110532755.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-17
Publication Date
2025-01-07
Estimated Expiration
2041-05-17

AI Technical Summary

Technical Problem

The sorting, transfer and placement of screws in traditional injection molding machines mainly relies on manual operations, with low degree of automation, which can easily cause bumps and lead to high production costs.

Method used

A screw conveyor device is designed, including a load conveyor belt, a discharge conveyor belt and a hoisting mechanism. Through driving motor, chain transmission and cylinder control, the automatic conveying and position adjustment of the screw is realized, avoiding mixing and improving the degree of automation.

Benefits of technology

It improves the production efficiency of the screw, reduces production costs, reduces manual operation strength and error rate, and ensures the stability and reliability of the screw.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113118770B_ABST
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Abstract

The invention discloses a screw conveying device and a turning-milling composite processing production line. The screw conveying device comprises a mounting frame, on which a loading conveyor belt for conveying screws to be processed, a lifting mechanism and a unloading conveyor belt for conveying processed screws are arranged. The loading conveyor belt, the lifting mechanism and the unloading conveyor belt are arranged in sequence along the front-to-back direction. The lifting mechanism is used to lift the screw on the loading conveyor belt upward or transfer the lifted screw to the unloading conveyor belt. The invention has the advantage of a high degree of automation, which is beneficial to improving production efficiency and reducing production costs.
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Description

Technical Field

[0001] The invention belongs to the technical field of mechanical processing equipment, and in particular relates to a screw conveying device and a turning and milling compound processing production line. Background Art

[0002] Injection molding machine screws are generally processed on lathes. Traditional injection molding machine screws are usually placed on tray-type racks. The sorting, transfer, and placement of injection molding machine screws are all done manually, with a low degree of automation. Not only is the operation troublesome, but it is also easy to cause bumps. If bumps occur, rework and repair are required, and the production cost is high. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a screw conveying device and a turning and milling composite processing production line with a high degree of automation, which are beneficial to improving production efficiency and reducing production costs.

[0004] The technical solution adopted by the present invention to solve the above technical problems is: a screw conveying device, including a mounting frame, on which a loading conveyor belt for conveying the screw to be processed, a lifting mechanism and a unloading conveyor belt for conveying the processed screw are arranged, the loading conveyor belt, the lifting mechanism and the unloading conveyor belt are arranged in sequence along the front-to-back direction, and the lifting mechanism is used to lift the screw on the loading conveyor belt upward or transfer the lifted screw to the unloading conveyor belt.

[0005] The feeding conveyor belt comprises a first driving motor, a first driving shaft and n first rotating seats, where n is an integer greater than or equal to 2, a first driven gear is rotatably provided on the first rotating seat, n first driving gears are fixedly provided on the first driving shaft, the n first driving gears correspond one-to-one to the n first driven gears, and the corresponding first driving gears are connected to the first driven gears via a first chain transmission, a plurality of first supporting seats for placing screws are provided on the first chain, and the first driving motor is used to control the rotation of the first driving shaft; the unloading conveyor belt comprises a second driving motor, a second driving shaft and n second rotating seats, a second driven gear is rotatably provided on the second rotating seat, n second driving gears are fixedly provided on the second driving shaft, the n second driving gears correspond one-to-one to the n second driven gears, and the corresponding second driving gears are connected to the second driven gears via a second The chain transmission connection is provided, and a plurality of second support seats for placing the screw rod are provided on the second chain, and the second driving motor is used to control the rotation of the second driving shaft; the lifting mechanism includes a first lifting and moving module fixedly provided on the mounting frame, a mounting platform, a first horizontal moving module and a third support seat for placing the screw rod, the first lifting and moving module is used to control the up and down movement of the mounting platform, the first horizontal moving module and the third support seat are provided on the mounting platform, and the first horizontal moving module is used to control the third support seat to move back and forth between the feeding conveyor belt and the unloading conveyor belt, the position of the third support seat is staggered with the position of the first support seat and the position of the second support seat, and the first lifting and moving module and the first horizontal moving module cooperate to control the third support seat to lift the screw rod on the feeding conveyor belt upward or transfer the lifted screw rod to the unloading conveyor belt. In this structure, the first driving motor and the second driving motor both adopt common servo motors or stepper motors on the market, and the first lifting and moving module and the first horizontal moving module both adopt common cylinders or electric cylinders on the market.

[0006] The third support seat includes a guide rail extending in the front-to-back direction, a slider slidingly matched with the guide rail, and two support blocks fixedly arranged on the upper end surface of the slider. The guide rail is fixedly arranged on the upper end surface of the mounting platform. The two support blocks are distributed in the front-to-back direction. The upper end surface of the support block is provided with a V-shaped groove extending in the left-to-right direction. The V-shaped groove runs through the left and right side surfaces of the support block. The first horizontal moving module is used to control the movement of the slider in the front-to-back direction. In this structure, the two support blocks are distributed in the front-to-back direction. The support block close to the feeding conveyor belt is used to place the screw to be processed, and the support block close to the unloading conveyor belt is used to place the processed screw, which is conducive to reducing the risk of mixing and has good reliability.

[0007] The mounting frame is provided with two guide holes, and the lower end surface of the mounting platform is fixed with two guide rods, and the two guide holes correspond to the two guide rods one by one, and the lower ends of the guide rods pass through the corresponding guide holes. In this structure, the guide rods cooperate with the guide holes to limit the mounting platform to move only in the up and down directions, further improving the stability of the structure.

[0008] The mounting frame is provided with two positioning plates, and at least one of the positioning plates is provided with a pushing cylinder for pushing the screw. When the lifting mechanism lifts a screw, the pushing cylinder is located on the extension line of the screw. In this structure, since the position of the screw manually placed on the feeding conveyor belt is not fixed, when the screw on the feeding conveyor belt is lifted by the lifting mechanism, the end face of the screw is pushed by the pushing cylinder, so that the screw moves axially to the specified position, which is convenient for the transfer mechanism to grab the screw, and has good stability.

[0009] A lathe-milling composite processing production line using the above-mentioned screw conveying device includes a lathe, and a transfer mechanism is arranged on one side of the lathe, and the transfer mechanism is used to transfer the screw lifted by the lifting mechanism to the lathe or transfer the screw processed on the lathe to the lifting mechanism. In this structure, by setting the transfer mechanism to cooperate with the screw conveying device, the personnel only need to place the screw to be processed on the screw conveying device and remove the processed screw from the screw conveying device, and transfer the screw to be processed on the lifting mechanism to the lathe or transfer the screw processed on the lathe to the lifting mechanism through the transfer mechanism. The personnel have less workload and lower work intensity, which is conducive to improving the degree of automation; the transfer mechanism can adopt common mechanical slings on the market.

[0010] The transfer mechanism includes a bracket, a second horizontal moving module, a second lifting moving module and a clamp for clamping a screw. The second horizontal moving module is arranged on the bracket, the second lifting moving module can be moved in the horizontal direction and is arranged on one side of the second horizontal moving module, and the clamp can be moved in the up and down direction and is arranged at the lower end of the second lifting moving module. The second horizontal moving module and the second lifting moving module cooperate to control the clamp to reciprocate above the jacking mechanism and above the lathe.

[0011] Compared with the prior art, the advantage of the present invention is that the loading conveyor belt is used to convey the screw to be processed, and the unloading conveyor belt is used to convey the processed screw, thereby avoiding the risk of mixing of the screw to be processed and the processed screw being located on the same conveyor belt. At the same time, the screw on the loading conveyor belt is lifted upward by the jacking mechanism, which is convenient for cooperating with the transfer mechanism to grab the screw to be processed and transfer it to the lathe for processing. When the screw processing is completed, the transfer mechanism returns the processed screw to the jacking mechanism, and the jacking mechanism transfers the processed screw to the unloading conveyor belt. The jacking mechanism plays the role of intermediate transfer. Personnel only need to place the screw to be processed on the loading conveyor belt and remove the processed screw from the unloading conveyor belt. Compared with traditional tray-type material racks, it has a higher degree of automation, simple operation, is not easy to cause bumps, and has a lower production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the screw conveying device in the present invention;

[0013] Figure 2 It is a schematic cross-sectional structure diagram of the screw conveying device in the present invention;

[0014] Figure 3 It is a structural schematic diagram of the jacking mechanism in the present invention;

[0015] Figure 4 It is a structural schematic diagram of the positioning plate in the present invention;

[0016] Figure 5 It is a structural schematic diagram of the turning-milling composite processing production line in the present invention.

[0017] In the figure: 1, mounting frame; 11, guide hole; 2, feeding conveyor belt; 21, first driving motor; 22, first driving shaft; 23, first rotating seat; 24, first driven gear; 25, first driving gear; 26, first chain; 27, first supporting seat; 3, lifting mechanism; 31, first lifting and moving module; 32, mounting platform; 33, first horizontal moving module; 34, third supporting seat; 341, guide rail; 342, slider; 343, supporting block; 344 , V-shaped groove; 35, guide rod; 4, unloading conveyor belt; 41, second driving motor; 42, second driving shaft; 43, second rotating seat; 44, second driven gear; 45, second driving gear; 46, second chain; 47, second supporting seat; 5, positioning plate; 51, first folding edge; 52, second folding edge; 6, push cylinder; 7, lathe; 8, transfer mechanism; 81, bracket; 82, second horizontal moving module; 83, second lifting moving module; 84, fixture. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below with reference to the accompanying drawings.

[0019] Embodiment 1: Figure 1 As shown, a screw conveying device includes a mounting frame 1, on which a loading conveyor belt 2 for conveying screws to be processed, a lifting mechanism 3 and a unloading conveyor belt 4 for conveying processed screws are arranged. The loading conveyor belt 2, the lifting mechanism 3 and the unloading conveyor belt 4 are arranged in sequence along the front-to-back direction, and the lifting mechanism 3 is used to lift the screw on the loading conveyor belt 2 upward or transfer the lifted screw to the unloading conveyor belt 4.

[0020] Embodiment 2: Figure 1-3 As shown, the rest of the parts are the same as those in the first embodiment, except that the feeding conveyor belt 2 includes a first driving motor 21, a first driving shaft 22 and n first rotating seats 23, n is an integer greater than or equal to 2, a first driven gear 24 is rotatably arranged on the first rotating seat 23, n first driving gears 25 are fixedly arranged on the first driving shaft 22, the n first driving gears 25 correspond to the n first driven gears 24 one by one, the corresponding first driving gears 25 are connected to the first driven gears 24 through a first chain 26, a plurality of first supporting seats 27 for placing screws are arranged on the first chain 26, and the first driving motor 21 is used to control the rotation of the first driving shaft 22, wherein n is 3, 4 or 5.

[0021] In this embodiment, the unloading conveyor belt 4 includes a second driving motor 41, a second driving shaft 42 and n second rotating seats 43, a second driven gear 44 is rotatably arranged on the second rotating seat 43, and n second driving gears 45 are fixedly arranged on the second driving shaft 42. The n second driving gears 45 correspond to the n second driven gears 44 one by one, and the corresponding second driving gears 45 are connected to the second driven gears 44 through a second chain 46. A plurality of second support seats 47 for placing screws are arranged on the second chain 46, and the second driving motor 41 is used to control the rotation of the second driving shaft 42.

[0022] In this embodiment, the lifting mechanism 3 includes a first lifting and moving module 31 fixedly arranged on the mounting frame 1, a mounting platform 32, a first horizontal moving module 33 and a third support seat 34 for placing the screw. The first lifting and moving module 31 is used to control the up and down movement of the mounting platform 32. The first horizontal moving module 33 and the third support seat 34 are arranged on the mounting platform 32, and the first horizontal moving module 33 is used to control the third support seat 34 to move back and forth between the loading conveyor belt 2 and the unloading conveyor belt 4. The position of the third support seat 34 is staggered with the position of the first support seat 27 and the position of the second support seat 47. The first lifting and moving module 31 and the first horizontal moving module 33 cooperate to control the third support seat 34 to lift the screw on the loading conveyor belt 2 upward or transfer the lifted screw to the unloading conveyor belt 4.

[0023] In this embodiment, the first lifting and moving module 31 adopts a common cylinder on the market, which is placed in the up and down direction. The cylinder body of the cylinder is fixedly connected to the mounting frame 1. The driving shaft of the cylinder extends upward and is fixedly connected to the lower end surface of the mounting platform 32. The first horizontal moving module 33 adopts a common cylinder on the market, which is placed in the front and back direction.

[0024] Embodiment 3: The rest of the parts are the same as Embodiment 2, with the difference being that the third support seat 34 includes a guide rail 341 extending along the front-to-back direction, a slider 342 slidably matched with the guide rail 341, and two support blocks 343 fixedly arranged on the upper end surface of the slider 342. The guide rail 341 is fixedly arranged on the upper end surface of the mounting platform 32, and the two support blocks 343 are distributed along the front-to-back direction. A V-shaped groove 344 extending along the left-to-right direction is arranged on the upper end surface of the support block 343, and the V-shaped groove 344 runs through the left and right side surfaces of the support block 343. The first horizontal movable module 33 is used to control the movement of the slider 342 along the front-to-back direction.

[0025] In this embodiment, the structure of the first support seat 27 and the structure of the second support seat 47 are the same as the structure of the support block 343 provided with the V-shaped groove 344 .

[0026] In this embodiment, two guide holes 11 are provided on the mounting frame 1, and two guide rods 35 are fixedly provided on the lower end surface of the mounting platform 32. The two guide holes 11 correspond to the two guide rods 35 one by one, and the lower ends of the guide rods 35 pass through the corresponding guide holes 11.

[0027] Embodiment 4: Figure 1 , 4 As shown, the rest of the parts are the same as those in the first embodiment, except that two positioning plates 5 are provided on the mounting frame 1, and at least one positioning plate 5 is provided with a pushing cylinder 6 for pushing the screw rod. When the lifting mechanism 3 lifts a screw rod, the pushing cylinder 6 is located on the extension line of the screw rod.

[0028] In this embodiment, the positioning plate 5 includes a first folded edge 51 extending in the left-right direction and a second folded edge 52 extending in the up-down direction. One end of the first folded edge 51 is fixedly connected to the mounting frame 1, and the other end of the first folded edge 51 is fixedly connected to the lower end of the second folded edge 52. The push cylinder 6 is fixedly set on the second folded edge 52, and reinforcing ribs are also set at the angle between the first folded edge 51 and the second folded edge.

[0029] Embodiment 5: Figure 1 , 5 As shown, a turning-milling composite processing production line using the above-mentioned screw conveying device includes a lathe 7, and a transfer mechanism 8 and a screw conveying device are arranged on one side of the lathe 7. The transfer mechanism 8 is used to transfer the screw lifted by the lifting mechanism 3 to the lathe 7 or transfer the screw processed on the lathe 7 to the lifting mechanism 3.

[0030] In this embodiment, the transfer mechanism 8 includes a bracket 81, a second horizontal moving module 82, a second lifting moving module 83 and a clamp 84 for clamping the screw. The second horizontal moving module 82 is arranged on the bracket 81, the second lifting moving module 83 can be moved in the horizontal direction and is arranged on one side of the second horizontal moving module 82, and the clamp 84 can be moved in the up and down directions and is arranged at the lower end of the second lifting moving module 83. The second horizontal moving module 82 and the second lifting moving module 83 cooperate to control the clamp 84 to reciprocate above the jacking mechanism 3 and above the lathe 7, wherein the second horizontal moving module 82 adopts the X-axis moving module commonly used on the market, and the second lifting moving module 83 adopts the Z-axis moving module commonly used on the market.

Claims

1. A turning and milling composite processing production line, including a lathe and a screw conveying device, characterized in that The screw conveying device comprises a mounting frame, on which a feeding conveyor belt for conveying the screw to be processed, a lifting mechanism and a discharging conveyor belt for conveying the processed screw are arranged, the feeding conveyor belt, the lifting mechanism and the discharging conveyor belt are arranged in sequence along the front-to-back direction, and the lifting mechanism is used to lift the screw on the feeding conveyor belt upward or transfer the lifted screw to the discharging conveyor belt; The feeding conveyor belt comprises a first driving motor, a first driving shaft and n first rotating seats, where n is an integer greater than or equal to 2, a first driven gear is rotatably arranged on the first rotating seat, n first driving gears are fixedly arranged on the first driving shaft, the n first driving gears correspond to the n first driven gears one by one, the corresponding first driving gears are connected to the first driven gears through a first chain transmission, a plurality of first supporting seats for placing screws are arranged on the first chain, and the first driving motor is used to control the rotation of the first driving shaft; The unloading conveyor belt comprises a second driving motor, a second driving shaft and n second rotating seats, a second driven gear is rotatably arranged on the second rotating seat, n second driving gears are fixedly arranged on the second driving shaft, the n second driving gears correspond to the n second driven gears one by one, the corresponding second driving gears are connected to the second driven gears through a second chain transmission, a plurality of second supporting seats for placing screws are arranged on the second chain, and the second driving motor is used to control the rotation of the second driving shaft; The lifting mechanism comprises a first lifting and moving module fixedly arranged on the mounting frame, a mounting platform, a first horizontal moving module and a third support seat for placing a screw rod, the first lifting and moving module is used to control the mounting platform to move up and down, the first horizontal moving module and the third support seat are arranged on the mounting platform, and the first horizontal moving module is used to control the third support seat to move back and forth between the loading conveyor belt and the unloading conveyor belt, the position of the third support seat is staggered with the position of the first support seat and the position of the second support seat, the first lifting and moving module and the first horizontal moving module cooperate to control the third support seat to lift the screw rod on the loading conveyor belt upward or transfer the lifted screw rod to the unloading conveyor belt; The third support seat includes a guide rail extending in the front-to-back direction, a slider slidably matched with the guide rail, and two support blocks fixedly arranged on the upper end surface of the slider, the guide rail is fixedly arranged on the upper end surface of the mounting platform, the two support blocks are distributed in the front-to-back direction, and a V-shaped groove extending in the left-to-right direction is arranged on the upper end surface of the support block, the V-shaped groove runs through the left and right side surfaces of the support block, and the first horizontal moving module is used to control the movement of the slider in the front-to-back direction; The mounting frame is provided with two positioning plates, at least one of the positioning plates is provided with a pushing cylinder for pushing a screw rod, and when the lifting mechanism lifts a screw rod, the pushing cylinder is located on the extension line of the screw rod; A transfer mechanism is provided on one side of the lathe, and the transfer mechanism is used to transfer the screw rod lifted by the lifting mechanism to the lathe or to transfer the screw rod processed on the lathe to the lifting mechanism; The transfer mechanism includes a bracket, a second horizontal moving module, a second lifting moving module and a clamp for clamping a screw. The second horizontal moving module is arranged on the bracket, the second lifting moving module can be moved in the horizontal direction and is arranged on one side of the second horizontal moving module, and the clamp can be moved in the up and down direction and is arranged at the lower end of the second lifting moving module. The second horizontal moving module and the second lifting moving module cooperate to control the clamp to reciprocate above the jacking mechanism and above the lathe.

2. A turning-milling composite processing production line according to claim 1, characterized in that The mounting frame is provided with two guide holes, and the lower end surface of the mounting platform is fixedly provided with two guide rods. The two guide holes correspond to the two guide rods one by one, and the lower ends of the guide rods pass through the corresponding guide holes.

Citation Information

Patent Citations

  • Combined machine tool adopting manipulator for automatic feeding and discharging

    CN209036089U

  • Feeding and discharging conveying device

    CN209038410U

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    CN211305673U

  • Screw conveying device and turn-milling combined machining production line

    CN215824774U