A cigarette carton disassembling device and method
Through designing automated tin smoke disassembly equipment, the problem of low manual disassembly efficiency and the unsatisfactory selection rate of sub -products have been solved, and the automatic disassembly and quality testing of the smoke are realized, reducing the cost and improving the level of quality management. In line with the trend of intelligent manufacturing.
Patent Information
- Application Number
- CN202010040508.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-15
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-01-15
AI Technical Summary
In the prior art, the efficiency of manually dismantling cigarettes is inefficient, and the defective product picking rate is greatly affected by human factors, resulting in unstable quality inspection, high cost, and does not conform to the trend of intelligent manufacturing.
Design a automated smoke disassembly equipment, including smoke transmission components, limited components, cutting components, and separation components. It can automatically disassemble the cigarette and equipped with a smoke bag quality detection device. Bags to achieve automatic recycling processing.
The automatic disassembly and quality testing of the smoke is realized, the degree of quantification and automation of the test results is improved, the cost of labor is reduced, the level of quality management is improved, and the trend of intelligent manufacturing is in line with intelligent manufacturing.
Smart Images

Figure CN113120355B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of intelligent cigarette manufacturing, and in particular to a cigarette carton disassembling device and a method thereof. Background Art
[0002] With the development of the tobacco industry, the quality of cigarette cartons, cigarette packs, and cigarette sticks sold directly to consumers has become a key to controlling the quality of finished cigarettes by cigarette manufacturers; in order to ensure the quality of finished cigarettes, before leaving the factory, it is generally necessary to take out the normally produced products from the cigarette finished product warehouse and then send them to the laboratory for a series of tests. However, since cigarettes are usually fully packaged cigarettes after normal production, they need to be disassembled again. For example, when testing the quality of cigarette packaging, the carton outside the cigarette cartons needs to be removed before further operation. Due to the lack of special equipment, this disassembly process often relies on manual operation, and the operation process is generally: first remove the carton packaging film through the pull line on the carton, and then open the carton to take out the cigarette pack. In this process, a common problem is that the carton surface film is a transparent film with a relatively thin thickness, so it is often easy to have the disadvantage of the transparent film being difficult to remove. In addition, there are glue spots on the carton and the paper edges are sharp, so it is easy to scratch people when operating carelessly. Therefore, overall, this manual disassembly method is relatively inefficient, and the rate of picking out defective products is greatly affected by human factors, the effect is not ideal, and the progress of related testing work is affected.
[0003] In order to reduce the quality defect rate of cigarette cartons, each cigarette factory is currently equipped with some quality inspection devices to ensure the quality of finished cigarettes. On the packaging machine, there are cigarette carton wire detection devices, cigarette carton missing package detection devices or cigarette carton appearance detection devices, etc. These quality inspection devices detect some cigarette cartons with quality defects. For these cigarette cartons with quality defects, some cigarette factories will directly treat them as waste cigarettes because they are difficult to disassemble and the cost of manual disassembly is high, which is very wasteful.
[0004] In summary, the manual quality inspection of cigarette cartons has the following shortcomings: unstable quality inspection, low inspection rate, frequent missed inspections; high labor and production costs; increased difficulty in managing manual work departments with concentrated personnel; difficult to achieve standardized management; and not in line with the current trend of intelligent manufacturing. Therefore, the invention is motivated by providing a simple-structured cigarette cart disassembly device and method that can automatically disassemble cigarette cartons. Summary of the invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a cigarette carton disassembly device and method that can automatically disassemble cigarette carton and has a simple structure and quality cigarette pack. A cigarette pack quality detection device can also be set to detect the quality of the disassembled cigarette packs, distinguish between cigarette packs with quality defects and cigarette packs without quality defects, and recycle them separately.
[0006] The present invention provides a cigarette carton disassembling device, and its technical solution is as follows:
[0007] A cigarette carton disassembling device comprises a cigarette carton conveying assembly, a cigarette carton limiting assembly, a cigarette carton cutting assembly and a carton box separation assembly; the cigarette carton conveying assembly is connected to the cigarette carton limiting assembly, and the cigarette carton limiting assembly is used to limit the position of the cigarette carton; the cigarette carton cutting assembly is arranged around the cigarette carton conveying assembly and is used to cut the oil sealing paper and / or carton of the cigarette carton; the carton box separation assembly is arranged around the cigarette carton conveying assembly and is used to separate the oil sealing paper and / or carton.
[0008] Preferably, the cigarette carton disassembly equipment also includes a cigarette pack conveying component and a cigarette pack quality detection device, the cigarette pack conveying component is connected to the cigarette carton conveying component and is used to convey cigarette packs, and the cigarette pack quality detection device is arranged around the cigarette pack conveying component and is used to detect the quality of cigarette packs.
[0009] Preferably, the cigarette pack quality inspection device comprises a cigarette pack appearance inspection device, the cigarette pack appearance inspection device comprises a camera assembly and a cigarette pack grabbing and flipping device, the cigarette pack grabbing and flipping device is used to flip multiple inspection surfaces of the cigarette pack in sequence and face the camera assembly, and the camera assembly is used to take pictures of multiple surfaces of the cigarette pack;
[0010] Alternatively, the cigarette package appearance inspection device includes multiple camera assemblies, light sources and brackets. The camera assemblies and light sources are installed on the brackets. Multiple camera lenses are respectively arranged facing the surfaces to be inspected of the cigarette packages. A light source is arranged on each surface to be inspected of the cigarette packages. Cameras at different workstations take pictures of the surfaces to be inspected of the cigarette packages in turn.
[0011] Preferably, the cigarette transport assembly comprises a motor, a belt or a sprocket driven by the motor;
[0012] The cigarette packet conveying assembly includes a motor, and a belt or sprocket driven by the motor;
[0013] The strip box separation component is a robot, a suction cup or a roller separation device.
[0014] Preferably, the roller separation device includes a plurality of rollers and a motor for driving the rollers to rotate, and the plurality of rollers are arranged on the side of the cigarette transport assembly. When the cigarette carton with the end surface cut off passes through, the plurality of rollers contact the carton box, and the friction force between the rollers and the carton box drives the carton box to move and separate the carton from the cigarette pack.
[0015] Preferably, the cigarette rod cutting assembly comprises a bracket and a cutting piece arranged on the bracket; and the cigarette rod limiting assembly is a cigarette rod mold box or a baffle.
[0016] Preferably, the cigarette carton disassembling equipment further comprises a good cigarette pack collecting device for collecting defect-free cigarette packs, and the cigarette packs in the good cigarette pack collecting device are transported to the cigarette carton packaging machine through a conveying device or a cigarette pack gripper to be repackaged into cigarette carton, or the cigarette packs in the good cigarette pack collecting device are manually recycled;
[0017] The cigarette carton disassembling equipment also includes a collection device for collecting defective and inferior cigarette packs.
[0018] Preferably, the cigarette carton disassembling equipment also includes a cigarette carton quality detection device and a good cigarette carton collection device for collecting defective cigarette carton. The cigarette carton quality detection device is arranged around the cigarette carton conveying assembly and is used to detect the quality of the cigarette carton. The cigarette carton in the good cigarette carton collection device is transported to the cigarette box packaging machine for packing via a conveyor belt or a cigarette carton gripper, or the cigarette carton in the good cigarette carton collection device is manually recovered.
[0019] Preferably, the cigarette carton disassembly equipment also includes a server, a display and an electronic control system that provides power; the server includes an interface connected to the workshop MES system to share the cigarette package quality inspection data to the workshop MES system to achieve centralized management.
[0020] The present embodiment provides a method for disassembling cigarette cartons, comprising the following steps: placing the cigarette cartons into a cigarette cartons conveying assembly, the cigarette cartons moving relative to a cigarette cartons cutting assembly in a cigarette cartons limiting assembly, the cigarette cartons cutting assembly cutting the cigarette oil sealing paper and / or the cartons, and the cartons separating assembly separating the cigarette packs in the cigarette cartons from the cartons.
[0021] Preferably, the separated cigarette packs are conveyed to the cigarette pack quality inspection station on the cigarette pack conveying assembly, and the cigarette pack quality inspection device is used to perform quality inspection on the cigarette pack oil sealing paper and / or cigarette box to distinguish between cigarette packs with quality defects and cigarette packs without quality defects.
[0022] Preferably, the method of cutting the cigarette carton is:
[0023] When disassembling a cigarette carton, the carton is pushed into a mold box of the same size as the carton. Two cutting pieces are installed on both sides of the mold box. The cutting pieces are located in the gap between the upper and lower layers of cigarette packs. When the cigarette carton moves relative to the cutting pieces in the mold box, the long side of the cigarette carton is cut by the two cutting pieces. Then the cigarette carton is pushed into another mold box, the short side of the cigarette carton is cut by the cutting piece, and then two large end faces of the cigarette carton are sucked by two suction cups to separate the carton box from the cigarette pack.
[0024] Alternatively, when disassembling cigarette cartons, the cigarette cartons are placed in front of the baffle, which pushes the cigarette cartons forward under the drive of the cigarette cart conveyor assembly. Two cutting pieces are respectively installed on both sides of the cigarette cart conveyor assembly. The cutting pieces are located at the gap between the upper and lower layers of cigarette packs. When the cigarette cartons move relative to the cutting pieces on the cigarette cart conveyor assembly, the long sides of the cigarette cartons are cut by the two cutting pieces. After that, the cigarette cartons are rotated 90 degrees and pushed forward by another baffle, and the short sides of the cigarette cartons are cut by the cutting pieces. Then, two suction cups are used to absorb the two large end faces of the cigarette cartons to separate the cigarette cartons from the cigarette packs.
[0025] Alternatively, when disassembling the cigarette cartons, the two end surfaces of the cigarette cartons are cut off using a cutting assembly, and then the cigarette pack is pushed out of the carton box using a push rod, so that the carton box and the cigarette pack are separated;
[0026] Alternatively, when disassembling the cigarette cartons, the two end faces of the cigarette cartons are cut off using a cutting assembly, and then a roller separation device is used to separate the cigarette cartons from the cigarette packs.
[0027] The implementation of the present invention includes the following technical effects:
[0028] The cigarette disassembly equipment of the present invention can automatically disassemble cigarette cartons, detect the quality of disassembled cigarette packs, and recycle normal cigarette packs. It can be used in laboratories as laboratory equipment to replace quality inspectors, and can also be installed in production workshops as online finished cigarette quality inspection equipment. On the one hand, it can reduce the work intensity of quality inspectors, and on the other hand, it can quantify the test results, automatically store the test data, quickly find the problems of quality defective cigarettes, and improve the quality management level. The use of this equipment can ensure the stability of quality inspection quality; can effectively reduce the labor cost of enterprises; reduce management difficulty, realize standardized operations, and realize intelligent manufacturing in the tobacco industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic structural diagram of a cigarette carton disassembling device according to Example 1 of the present invention.
[0030] Figure 2 This is a schematic diagram of the structure of a cigarette carton disassembling device including a cigarette pack quality detection device according to Example 1 of the present invention.
[0031] Figure 3 This is a schematic flow chart of a cigarette carton disassembly method according to Example 1 of the present invention.
[0032] Figure 4 This is a schematic flow chart of a cigarette carton disassembly method according to Embodiment 2 of the present invention.
[0033] In the figure: 1. cigarette carton; 10. cigarette carton conveying assembly; 11. cigarette carton limiting assembly; 12. cigarette carton cutting assembly; 13. carton box separation assembly; 14. cigarette pack conveying assembly; 15. cigarette pack quality inspection device; 16. good cigarette pack collecting device; 17. defective cigarette pack collecting device; 2. cigarette pack. DETAILED DESCRIPTION
[0034] The present invention will be described in detail below in conjunction with embodiments and drawings. It should be pointed out that the described embodiments are only intended to facilitate the understanding of the present invention and do not have any limiting effect on the present invention.
[0035] Example 1
[0036] See also Figure 1 As shown, a cigarette carton disassembling device provided in this embodiment includes a cigarette carton conveying component 10, a cigarette carton limiting component 11, a cigarette carton cutting component 12 and a carton box separating component 13; the cigarette carton conveying component 10 is connected to the cigarette carton limiting component 11, the cigarette carton limiting component 11 is used to limit the position of the cigarette carton 1, the cigarette carton 1 moves under the drive of the cigarette carton conveying component 10, the cigarette carton cutting component 12 is arranged around the cigarette carton conveying component 10, and is used to cut the oil sealing paper and / or the carton of the cigarette carton 1; the carton box separating component 13 is arranged around the cigarette carton conveying component 10, and is used to separate the oil sealing paper and / or the carton to obtain the cigarette pack 2; further, see Figure 2 As shown, the cigarette carton disassembly equipment also includes a cigarette pack conveying component 14 and a cigarette pack quality detection device 15. The cigarette pack conveying component 14 is connected to the cigarette carton conveying component 10 and is used to convey the cigarette pack 2. The cigarette pack quality detection device 15 is arranged around the cigarette pack conveying component 14 and is used to detect the quality of the cigarette pack 2. The quality detection device of the present invention can be set with corresponding detection contents as needed, such as appearance detection, weight detection, etc., and can be set as needed. In this embodiment, the cigarette pack quality detection device 15 includes a cigarette pack appearance detection device. As an embodiment, the cigarette pack appearance detection device includes a camera component and a cigarette pack grabbing and flipping device (such as a manipulator). The cigarette pack grabbing and flipping device is used to flip the six detection surfaces of the cigarette pack 2 in turn and face the camera component. The camera component is used to take pictures of the six surfaces of the cigarette pack 2. As another embodiment, the cigarette pack appearance detection device includes multiple camera components (such as six cameras), a light source and a bracket. The camera component and the light source are installed on the bracket. Multiple camera lenses are respectively arranged facing the surfaces to be detected of the cigarette pack 2. A light source is set on each surface to be detected of the cigarette pack 2. Cameras at different workstations take pictures of the surfaces to be detected of the cigarette pack 2 in turn. Cameras at different workstations take pictures of the surface to be inspected of the cigarette pack 2 in turn, so that the corresponding light source can be set for time-sharing exposure, and a clear image of each surface to be inspected of the cigarette pack can be obtained. The content of the cigarette pack appearance quality inspection may include no trademark, packaging damage and scratches, skewed trademark, water mist or discoloration; missing transparent paper, loose packages, too tight, too loose or joints, etc.; and the mechanical dimensions (length, width and height) of the cigarette pack 2. The cigarette pack grabbing and flipping device can use the existing manipulator assembly, and the structure and working method of the manipulator assembly will not be repeated here.
[0037] As an example, the cigarette rod conveying assembly 10 includes a motor, a belt or a sprocket driven by the motor; the movement of the cigarette rod 1 is automatically controlled by the server. The cigarette pack conveying assembly 14 includes a motor, a belt or a sprocket driven by the motor; the movement of the cigarette pack 2 is automatically controlled by the server. The cigarette box separation assembly 13 is a manipulator, a suction cup or a roller separation device. The roller separation device includes a plurality of rollers and a motor that drives the rollers to rotate. The plurality of rollers are arranged on the side of the cigarette rod conveying assembly 10. When the cigarette rod 1 with the end surface cut off passes through, the plurality of rollers contact the cigarette box, and the friction between the rollers and the cigarette box drives the cigarette box to move and separate the cigarette box from the cigarette pack 2. The cigarette rod cutting assembly 12 includes a bracket and a cutting member (such as a blade) arranged on the bracket; the cigarette rod limiting assembly 11 is a cigarette rod mold box or a baffle. As is known to all, the arrangement of the cigarette packs 2 in the cigarette carton 1 is regular, and there is a gap of about 2 mm in depth and width between the upper and lower layers of the cigarette packs 2. As an example, when disassembling the cigarette carton 1, the cigarette carton 1 is fixed on the cigarette carton mold box or baffle, and two blades are respectively installed on both sides of the cigarette carton mold box or baffle. The blades are just located at the gap between the upper and lower layers of the cigarette packs 2. When the cigarette carton 1 moves relative to the blades in the cigarette carton mold box or baffle, the long side of the cigarette carton 1 is cut by the two blades, and then the cigarette carton 1 is pushed into another mold box, and the short side of the cigarette carton 1 is cut under the same principle. Then the carton box separation component 13 is used to separate the packaging from the cigarette packs 2, and the cigarette packs 2 are separated. In order to adapt to cigarette carton 1 of different sizes, the cigarette carton disassembly device can include multiple mold boxes of different sizes or baffles with adjustable positions. Multiple mold boxes can be installed on a rotating mechanism. For different sizes of cigarette carton 1, corresponding cigarette carton limit components 11 are used to complete the disassembly.
[0038] See also Figure 2 and Figure 3 As shown, the cigarette carton disassembling device further includes a good cigarette pack collecting device 16 for collecting non-defective cigarette packs. The cigarette packs in the good cigarette pack collecting device 16 are transported to the cigarette carton packaging machine through a conveying device or a cigarette pack gripper to be repackaged into cigarette carton 1, or the cigarette packs in the good cigarette pack collecting device 16 are manually recycled and can be transported back to the cigarette carton packaging machine to be repackaged into cigarette carton 1; the cigarette carton disassembling device further includes a defective cigarette pack collecting device 17 for collecting defective cigarette packs, which can disassemble defective cigarette packs 2 and reuse cigarettes. The cigarette carton disassembling device further includes a waste collection device for collecting cigarette carton packaging.
[0039] Further, see Figure 3 As shown, the cigarette carton disassembly equipment also includes a server, a display and an electronic control system that provides power; by inputting the brand of the cigarette carton 1 to be inspected before inspection, it can adapt to cigarette carton 1 of various sizes; the server interacts with the cigarette pack quality inspection device 15 for data, and the display is used to display the quality inspection data of the cigarette pack 2 and is also used to set relevant parameters.
[0040] The server is used to control the cigarette pack quality detection device 15 to perform detection, and is used to analyze and count the defects of the cigarette pack 2 and generate a detection report.
[0041] The server includes a database, a quality defect identification module, and a quality defect statistical analysis module.
[0042] The database includes cigarette brand parameter data and standard photos of cigarette brands. Cigarette brand parameters can be set and modified on the display. Cigarette brand parameters include electrical parameters, light source selection, angle selection, camera detection process and other data.
[0043] The quality defect identification module is used to identify the defect types of cigarette packs 2; the quality defect statistical analysis module is used to count the defect types of cigarette packs 2 and generate a report. Based on the inspection report, maintenance personnel can infer which components or devices in the cigarette making machine or packaging machine may have problems, resulting in defects. In the prior art, various inspection equipment are operated independently and require a large number of maintenance personnel. Even if there is a problem with the equipment, it is difficult for maintenance personnel to find it. By using the equipment of the present invention, the operating status of the front-end equipment can be fed back based on the quality inspection of the finished cigarettes. The server includes an interface connected to the workshop MES system, and the cigarette package quality inspection data is shared to the workshop MES system to achieve centralized management.
[0044] See also Figure 3 As shown, this embodiment also provides a method for disassembling cigarette cartons, comprising the following steps: placing a cigarette carton 1 into a cigarette carton conveying assembly 10, wherein the cigarette carton 1 moves relative to the cigarette carton cutting assembly 12 in the cigarette carton limiting assembly 11, wherein the cigarette carton cutting assembly 12 cuts the cigarette carton oil sealing paper and / or the cigarette cartons, and the cigarette cartons separating assembly 13 separates the cigarette packs 2 in the cigarette cartons 1 from the cigarette cartons; the separated cigarette packs 2 are conveyed to the cigarette pack quality inspection station on the cigarette pack conveying assembly 14, and the cigarette pack oil sealing paper and / or the cigarette cartons are quality inspected using the cigarette pack quality inspection device 15; and the cigarette packs 2 with quality defects and those without quality defects are distinguished and recycled and processed respectively. The method for placing the cigarette cartons 1 into the cigarette cartons conveying assembly 10 is: manually placing the finished cigarette cartons 1, or disassembling the cigarette cartons 1 after performing an appearance inspection on the cigarette boxes, or automatically grabbing the finished cigarette cartons 1 from the cigarette rolling system (e.g., a conveyor belt) before the cigarette cartons 1 are packed.
[0045] The cigarette packs without quality defects are conveyed to the good cigarette pack collection device 16, and the cigarette packs in the good cigarette pack collection device 16 are conveyed to the cigarette carton packaging machine through the conveying device or the cigarette pack gripper to be repackaged into cigarette carton 1, or the cigarette packs in the good cigarette pack collection device 16 can be manually recycled and transported back to the cigarette carton packaging machine to be repackaged into cigarette carton 1. The cigarette packs with quality defects are conveyed to the defective cigarette pack collection device 17, which is used to place the defective cigarette packs 2, disassemble the defective cigarette packs 2 and reuse the cigarettes.
[0046] As an example, the method for cutting a cigarette carton is:
[0047] When disassembling a cigarette carton 1, the cigarette carton 1 is pushed into a mold box of the same size as the cigarette carton 1. Two blades are respectively installed on both sides of the mold box. The blades are located at the gap between the upper and lower layers of the cigarette packs 2. When the cigarette carton 1 moves relative to the blades in the mold box, the long sides of the cigarette carton 1 are cut by the two blades; then the cigarette carton 1 is pushed into another mold box, the blades are used to cut the short sides of the cigarette carton 1, and then two suction cups are used to absorb the two large end faces of the cigarette carton 1 to separate the carton box from the cigarette pack 2;
[0048] Alternatively, when disassembling the cigarette carton 1, the cigarette carton 1 is placed in front of the baffle, which pushes the cigarette carton 1 forward under the drive of the cigarette carton conveying assembly 10. Two blades are respectively installed on both sides of the cigarette carton conveying assembly 10. The blades are located in the gap between the upper and lower layers of the cigarette packs 2. When the cigarette carton 1 moves relative to the blades on the cigarette carton conveying assembly 10, the long side of the cigarette carton 1 is cut by the two blades; then the cigarette carton 1 is rotated 90 degrees and pushed forward by another baffle, and the short side of the cigarette carton 1 is cut by the blade, and then the two large end faces of the cigarette carton 1 are adsorbed by two suction cups to separate the cigarette carton box from the cigarette pack 2;
[0049] Alternatively, when disassembling the cigarette carton 1, the two end surfaces of the cigarette carton 1 are cut off using a cutting assembly, and then the cigarette pack 2 is pushed out of the carton box using a push rod, so that the carton box and the cigarette pack 2 are separated;
[0050] Alternatively, when disassembling the cigarette carton 1 , the two end faces of the cigarette carton 1 are cut off using a cutting assembly, and then the carton box and the cigarette pack 2 are separated using a roller separation device.
[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] This embodiment is particularly suitable for automatically disassembling finished cigarette cartons without quality defects, detecting the quality of cigarette packs, and being able to recycle cigarette packs without defects.
[0053] Example 2
[0054] This embodiment only describes the parts that are different from the embodiment 1, and the same parts are not repeated. Figure 4As shown, the cigarette carton disassembling equipment also includes a cigarette carton quality detection device and a good cigarette carton collection device for collecting defective cigarette carton. The cigarette carton quality detection device is arranged around the cigarette carton conveying assembly and is used to detect the quality of the cigarette carton. The cigarette carton in the good cigarette carton collection device is transported to the cigarette carton packaging machine for packaging via a conveyor belt or a cigarette carton gripper, or the cigarette carton in the good cigarette carton collection device is manually transported back to the cigarette carton packaging machine for packaging.
[0055] In this embodiment, the cigarette quality detection device includes a cigarette appearance detection device. As an implementation method, the cigarette appearance detection device includes a camera assembly and a cigarette grabbing and flipping device (such as a manipulator). The cigarette grabbing and flipping device is used to flip the six detection surfaces of the cigarette in sequence and face the camera assembly. The camera assembly is used to take pictures of the six surfaces of the cigarette. As another implementation method, the cigarette appearance detection device includes multiple camera assemblies (such as six cameras), a light source and a bracket. The camera assembly and the light source are installed on the bracket. Multiple camera lenses are respectively arranged facing the surfaces to be detected of the cigarette. A light source is set on each surface to be detected of the cigarette. Cameras at different workstations take pictures of the surfaces to be detected of the cigarette in sequence. Cameras at different workstations take pictures of the surfaces to be detected of the cigarette in sequence, so that the corresponding light sources can be set for time-sharing exposure, and a clear image of each surface to be detected of the cigarette can be obtained. The content of the appearance quality inspection of cigarettes can include no trademark, packaging damage and scratches, skewed trademarks, water mist or discoloration; missing transparent paper, loose packages, too tight, too loose or joints, etc.; and the mechanical dimensions (length, width and height) of the cigarette. The cigarette carton grabbing and turning device can use the existing manipulator assembly, and the structure and working method of the manipulator assembly will not be described in detail here.
[0056] On the basis of the disassembly method of Example 1, after the cigarette cartons are placed, the cigarette oil sealing paper and / or cigarette box are inspected for quality using a cigarette cartons quality inspection device; cigarette cartons with quality defects and cigarette cartons without quality defects are distinguished and recycled separately. The method of placing cigarette cartons into the cigarette cartons conveying assembly is: manually placing the finished cigarette cartons, or disassembling the cigarette box after appearance inspection to obtain the cigarette cartons, or automatically grabbing the finished cigarette cartons from the cigarette system (e.g., on a conveyor belt) before the cigarette cartons are packed.
[0057] Specifically, cigarette cartons without quality defects are conveyed to a good cigarette carton collection device, and the cigarette cartons in the good cigarette carton collection device are conveyed to a cigarette box packaging machine for packaging by a conveyor belt or a cigarette carton gripper, or the cigarette cartons in the good cigarette carton collection device are manually transported back to the cigarette box packaging machine for packaging. Cigarette cartons with quality defects are disassembled for inspection.
[0058] This embodiment is particularly suitable for some cigarette cartons with quality defects detected by the detection equipment on the packaging machine assembly line. After re-inspection of the finished cigarette cartons with quality defects, the cigarette cartons without defects are recovered, the defective cigarette cartons are automatically disassembled, the quality of the cigarette packages is tested after disassembly, and the cigarette packages without defects can be recovered.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A cigarette carton disassembling device, comprising a cigarette carton conveying assembly, a cigarette carton limiting assembly, a cigarette carton cutting assembly and a carton box separating assembly; characterized in that: The cigarette conveying assembly is connected to the cigarette limiting assembly, and the cigarette limiting assembly is used to limit the position of the cigarette; the cigarette cutting assembly is arranged around the cigarette conveying assembly, and is used to cut the oil sealing paper and / or the cigarette box; the cigarette box separation assembly is arranged around the cigarette conveying assembly, and is used to separate the oil sealing paper and / or the cigarette box; the cigarette disassembling equipment also includes a cigarette quality detection device and a good cigarette collection device for collecting defective cigarettes, and the cigarette quality detection device is arranged around the cigarette conveying assembly to detect the quality of the cigarettes; the cigarettes in the good cigarette collection device are transported to the cigarette box packaging machine for packaging via a conveyor belt or a cigarette gripper, or the cigarettes in the good cigarette collection device are manually returned to the packaging machine for packaging. The cigarette carton disassembling equipment also includes a server, a display and an electric control system that provides power; the cigarette carton disassembling equipment also includes a cigarette pack conveying component and a cigarette pack quality detection device, the cigarette pack conveying component is connected to the cigarette carton conveying component and is used to convey cigarette packs, and the cigarette pack quality detection device is arranged around the cigarette pack conveying component and is used to detect the quality of cigarette packs; the cigarette carton disassembling equipment also includes a good cigarette pack collecting device for collecting non-defective cigarette packs, the cigarette packs in the good cigarette pack collecting device are transported to the cigarette carton packaging machine through a conveying device or a cigarette pack gripper to be repackaged into cigarette carton, or the cigarette packs in the good cigarette pack collecting device are manually recycled; the cigarette carton disassembling equipment also includes a defective cigarette pack collecting device for collecting defective cigarette packs; The cigarette transport assembly includes a motor, and a belt or sprocket driven by the motor; The cigarette packet conveying assembly includes a motor, and a belt or sprocket driven by the motor; The cigarette carton separation assembly is a roller separation device; the roller separation device includes multiple rollers and a motor that drives the rollers to rotate, and the multiple rollers are arranged on the side of the cigarette carton conveying assembly. When the cigarette carton with the end surface cut off passes through, the multiple rollers contact the cigarette carton, and the friction between the rollers and the cigarette carton drives the carton to move and separate the carton from the cigarette pack.
2. The cigarette carton disassembling device according to claim 1, characterized in that: The cigarette pack quality inspection device includes a cigarette pack appearance inspection device, which includes a camera assembly and a cigarette pack grabbing and flipping device, the cigarette pack grabbing and flipping device is used to flip multiple inspection surfaces of the cigarette pack in sequence and face the camera assembly, and the camera assembly is used to take pictures of multiple surfaces of the cigarette pack; Alternatively, the cigarette package appearance inspection device includes multiple camera assemblies, light sources and brackets. The camera assemblies and light sources are installed on the brackets. Multiple camera lenses are respectively arranged facing the surfaces to be inspected of the cigarette packages. A light source is arranged on each surface to be inspected of the cigarette packages. Cameras at different workstations take pictures of the surfaces to be inspected of the cigarette packages in turn.
3. The cigarette carton disassembling device according to claim 1, characterized in that: The cigarette rod cutting assembly comprises a bracket and a cutting piece arranged on the bracket; the cigarette rod limiting assembly is a cigarette rod mold box or a baffle.
4. The cigarette carton disassembling device according to claim 1, characterized in that: The server includes an interface connected to the workshop MES system, and shares the cigarette package quality detection data to the workshop MES system to achieve centralized management.
5. The cigarette carton disassembling device according to claim 1, characterized in that: The cigarette carton disassembly method comprises the following steps: placing the cigarette carton into the cigarette carton conveying assembly, the cigarette carton moves relative to the cigarette carton cutting assembly in the cigarette carton limiting assembly, the cigarette carton cutting assembly cuts the cigarette carton oil sealing paper and / or the carton box, and the carton box separation assembly separates the cigarette packs in the cigarette carton from the carton box.
6. The cigarette carton disassembling device according to claim 5, characterized in that: The separated cigarette packs are transported to the cigarette pack quality inspection station by the cigarette pack conveying assembly, and the cigarette pack quality inspection device is used to inspect the quality of the cigarette pack oil sealing paper and / or cigarette box; and the cigarette packs are distinguished into cigarette packs with quality defects and cigarette packs without quality defects.
Citation Information
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