A split end cover type rubber ball cleaning device

By designing a split end-cover type rubber ball cleaning device, including water outlet pipe, water inlet pipe, ball storage chamber assembly, water inlet pipe and serving pipe, the problem that the existing devices cannot match the special structure of the condenser is solved, efficient cleaning of the condenser heat exchange pipe and improve heat exchange efficiency.

CN113267085BActive Publication Date: 2025-02-28GUIZHOU TIANRUI WATER TREATMENT & ENERGY SAVING CO LTD
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Patent Information

Application Number
CN202110698204.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-23
Publication Date
2025-02-28
Estimated Expiration
2041-06-23

AI Technical Summary

Technical Problem

The existing end-cover type rubber ball cleaning device cannot match the special structure in which the water inlet and outlet of the condenser are respectively arranged on both sides, resulting in the inability to effectively clean this type of condenser.

Method used

A split end cover type rubber ball cleaning device is designed, including a water outlet pipe, a water inlet pipe, a ball storage chamber assembly, a water inlet pipe and a serving pipe. Through the cooperation of these components, the heat exchange pipe of the condenser can be effectively cleaned when the water inlet and water outlet of the condenser are respectively arranged on both sides.

Benefits of technology

This device can improve the cleaning efficiency of the condenser heat exchange tube and ensure the improvement of the heat exchange efficiency of the condenser. It is suitable for special structures where the water inlet and water outlet of the condenser are respectively arranged on both sides.

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Abstract

The present invention belongs to the technical field of central air conditioning cleaning equipment, and discloses a split end cover type rubber ball cleaning device, including a water outlet pipe, a water inlet pipe, a ball storage chamber assembly, a water intake pipe and a ball delivery pipe, the side wall of the water outlet pipe is provided with a first interface, and a first filter screen is arranged in the water outlet pipe; the ball storage chamber assembly includes an outer cylinder and an inner cylinder, the outer cylinder and the inner cylinder are both arranged vertically, the outer cylinder is connected to the first interface, a check valve plate is arranged inside the inner cylinder, the check valve plate is connected to the inner wall of the inner cylinder by rotation along a horizontal axis, the check valve plate can separate the inner cavity of the inner cylinder into an upper ball storage chamber and a lower ball storage chamber, the side wall of the upper ball storage chamber is provided with a second interface, and the second interface can be selectively connected to the first interface; the first end of the water intake pipe is connected to the lower ball storage chamber and the second end is connected to the water inlet pipe; the first end of the ball delivery pipe is connected to the lower ball storage chamber and the second end is connected to the water inlet pipe. The present invention installs a water inlet pipe and a water outlet pipe at both ends of a condenser to clean the heat exchange tubes of the condenser.
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Description

Technical Field

[0001] The invention relates to the technical field of central air-conditioning cleaning equipment, and in particular to a split end-cap type rubber ball cleaning device. Background Art

[0002] When the central air conditioner is running, cooling water flows inside the heat exchange tubes of the condenser. After running for a long time, the sludge and dissolved salt in the cooling water will be deposited on the inner wall of the heat exchange tubes, resulting in a serious decrease in heat exchange efficiency.

[0003] Users usually use an end-cap type rubber ball cleaning device to clean the inner wall of the heat exchange tube. The diameter of the rubber ball thrown by the end-cap type rubber ball cleaning device is slightly larger than the inner diameter of the heat exchange tube. The rubber ball is elastically deformed and moves when it is pushed into the heat exchange tube by cooling water. Therefore, the rubber ball can be used to scrub the inner wall of the heat exchange tube and remove dirt on the inner wall of the heat exchange tube.

[0004] The existing rubber ball cleaning device sets the water inlet pipe and the water outlet pipe together on one side of the condenser. In some special occasions, the water inlet end and the water outlet end of the condenser are respectively set on both sides, and the existing rubber ball cleaning device cannot match this type of condenser. Summary of the invention

[0005] An object of the present invention is to provide a split end cover type rubber ball cleaning device, which can clean a condenser with a water inlet and a water outlet respectively arranged on both sides, thereby improving the cleaning efficiency.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A split end cover type rubber ball cleaning device, used for cleaning the heat exchange tubes of a condenser, comprising:

[0008] A water outlet pipe is connected to one end of the condenser, a first interface is provided on a side wall of the water outlet pipe, a first filter is provided in the water outlet pipe, and the first filter separates the first interface into a ball receiving port and a water return port;

[0009] A water inlet pipe connected to the other end of the condenser;

[0010] A ball storage chamber assembly, comprising an outer cylinder and an inner cylinder rotatably arranged inside the outer cylinder, the outer cylinder and the inner cylinder are both arranged vertically, the outer cylinder is connected to the first interface, a check valve plate is arranged inside the inner cylinder, the check valve plate is rotatably connected to the inner wall of the inner cylinder along a horizontal axis, the check valve plate can separate the inner cavity of the inner cylinder into an upper ball storage chamber and a lower ball storage chamber, a second interface is opened on the side wall of the upper ball storage chamber, and the second interface can be selectively connected to the first interface;

[0011] A water intake pipe, wherein a first end of the water intake pipe is connected to the lower ball storage chamber, and a second end of the water intake pipe is connected to the water inlet pipe;

[0012] A serving tube, wherein the first end of the serving tube is connected to the lower ball storage chamber, and the second end of the serving tube is connected to the water inlet pipe.

[0013] As an optional technical solution, the port at the second end of the water intake pipe faces the direction of water flow, and the port at the second end of the ball serving pipe is parallel to the direction of water flow.

[0014] As an optional technical solution, the ball storage chamber assembly also includes a first partition, and a third interface is opened on the side wall of the lower ball storage chamber. The first partition separates the third interface into a water intake port and a ball serving port. The first end of the water intake pipe is connected to the water intake port, and the first end of the ball serving pipe is connected to the ball serving port.

[0015] As an optional technical solution, the ball storage chamber assembly also includes a partition net, which is arranged in the upper ball storage chamber. The partition net divides the upper ball storage chamber into a ball receiving chamber and a water return chamber, the ball receiving chamber is connected to the ball receiving port, and the water return chamber is connected to the water return port.

[0016] As an optional technical solution, a balancing hole is opened on the check valve plate, and the balancing hole can connect the upper ball storage chamber and the lower ball storage chamber to balance the pressure difference between the upper ball storage chamber and the lower ball storage chamber.

[0017] As an optional technical solution, the cleaning device also includes a first end cover and a second end cover, the first end cover is installed at one end of the condenser, the water outlet pipe is installed on the first end cover, the second end cover is installed at the other end of the condenser, and the water inlet pipe is installed on the second end cover.

[0018] As an optional technical solution, a second partition is provided in the first end cover, and the second partition divides the inner cavity of the first end cover into a water outlet cavity and a first circulation cavity, the water outlet pipe is connected to the water outlet cavity, and the first circulation cavity is connected to the heat exchange tube;

[0019] Furthermore, a third partition is provided in the second end cover, and the third partition divides the inner cavity of the second end cover into a water inlet cavity and a second circulation cavity. The water inlet pipe is connected to the water inlet cavity, and the second circulation cavity is connected to the heat exchange tube.

[0020] As an optional technical solution, the rubber balls input into the water inlet pipe by the ball-issuing pipe include Class I rubber balls and Class II rubber balls, the diameter of the Class I rubber balls is larger than the diameter of the Class II rubber balls, the heat exchange tubes include Class I heat exchange tubes and Class II heat exchange tubes, the Class I rubber balls are used to clean the Class I heat exchange tubes, and the Class II rubber balls are used to clean the Class II heat exchange tubes, a ball dividing net is arranged in the water inlet cavity, the ball dividing net divides the water inlet cavity into Class I ball chamber and Class II ball chamber, the mesh diameter of the ball dividing net is larger than the diameter of the Class II rubber balls but smaller than the diameter of the Class I rubber balls, the Class I ball chamber is connected to the Class I heat exchange tubes, and the Class II ball chamber is connected to the Class II heat exchange tubes.

[0021] As an optional technical solution, the ball storage chamber assembly includes a power member, an output end of which is connected to the inner cylinder, and the power member is used to drive the inner cylinder to rotate relative to the outer cylinder.

[0022] As an optional technical solution, a spoiler is further provided in the water outlet pipe, and the spoiler is located on a side of the first filter screen facing the water flow direction.

[0023] The beneficial effects of the present invention are:

[0024] The present invention provides a split end-cap type rubber ball cleaning device. When it is necessary to clean the heat exchange tubes of the condenser, water flows into the water inlet pipe from the outside. Part of the water flowing into the water inlet pipe flows into the second end of the water intake pipe and flows into the lower ball storage chamber from the first end of the water intake pipe, and pushes the rubber ball in the lower ball storage chamber into the first end of the ball delivery pipe. After passing through the ball delivery pipe, the rubber ball enters the water inlet pipe from the second end of the ball delivery pipe. The water flow in the water inlet pipe drives the rubber ball into the heat exchange tube of the condenser, so that the inner wall of the heat exchange tube is washed by the rubber ball, thereby improving the heat exchange efficiency of the heat exchange tube. After passing through the heat exchange tube, the rubber ball enters the water outlet pipe, and is blocked at the place where the first filter screen is installed on the water outlet pipe. The first filter screen guides the rubber ball to pass through the ball receiving port and enter the upper ball storage chamber. Since the water flow pressure of the water outlet pipe is less than that of the water inlet pipe, The water flow pressure in the water pipe, therefore, the pressure in the upper ball storage chamber is less than the pressure in the lower ball storage chamber, and the pressure on the lower end face of the check valve plate is greater than the pressure on the upper end face, so the check valve plate rotates and blocks between the upper ball storage chamber and the lower ball storage chamber, and at this time, the rubber balls in the upper ball storage chamber cannot fall into the lower ball storage chamber; when all the rubber balls are retracted into the upper ball storage chamber, the inner cylinder is driven to rotate relative to the outer cylinder, and the second interface of the inner cylinder, the water intake pipe and the ball delivery pipe are all blocked by the inner wall of the outer cylinder. Therefore, the pressure in the upper ball storage chamber tends to be balanced with the pressure in the lower ball storage chamber, and the pressure on the upper end face of the check valve plate is equal to the pressure on the lower end face, and the check valve plate rotates due to its own gravity, and the upper ball storage chamber is connected with the lower ball storage chamber, and at this time, the rubber balls in the upper ball storage chamber automatically fall into the lower ball storage chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention is further described in detail below based on the accompanying drawings and embodiments;

[0026] Figure 1 It is a structural schematic diagram of the split end cover type rubber ball cleaning device according to the embodiment from a first perspective;

[0027] Figure 2 It is a structural schematic diagram of the split end cover type rubber ball cleaning device according to the embodiment from a second viewing angle;

[0028] Figure 3 It is a schematic diagram of the partial structure of the split end cover type rubber ball cleaning device described in the embodiment;

[0029] Figure 4 It is a partial structural cross-section of the split end-cap type rubber ball cleaning device described in the embodiment;

[0030] Figure 5 It is a cross-sectional view of another part of the structure of the split end-cap type rubber ball cleaning device described in the embodiment;

[0031] Figure 6 It is a structural exploded view of the ball storage chamber assembly described in the embodiment;

[0032] Figure 7 It is a structural schematic diagram of the check valve plate described in the embodiment;

[0033] Figure 8 It is a structural schematic diagram of another split end-cap type rubber ball cleaning device according to the embodiment from a first perspective;

[0034] Fig. 9 A structural cross-sectional view of another split end-cap type rubber ball cleaning device described in the embodiment;

[0035] Fig.10 for Fig. 9 A partial enlarged view of position A in the middle;

[0036] Fig.11 for Fig. 9 A partial enlarged view of position B in the middle.

[0037] Figures 1 to 11 middle:

[0038] 100. Condenser;

[0039] 1. Water outlet pipe; 101. First interface; 102. Ball receiving port; 103. Water return port; 2. Water inlet pipe; 3. Ball storage chamber assembly; 31. Outer cylinder; 32. Inner cylinder; 321. Second interface; 322. Third interface; 33. First partition plate; 34. Separation net; 35. Check valve plate; 351. Balance hole; 36. Power part; 4. First filter screen; 5. Water intake pipe; 6. Ball serving pipe; 7. First end cover; 8. Second end cover; 9. Second partition plate; 10. Third partition plate; 11. Ball distribution net; 12. Spoiler. DETAILED DESCRIPTION

[0040] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0041] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0043] In the description herein, it should be understood that the terms "upper", "lower", "first", "second", etc., and the like, are based on the positions or positions shown in the drawings, and are only for the convenience of description and simplified operation, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0044] In the description of this specification, the description with reference to the terms "an embodiment", "example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.

[0045] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0046] like Figures 1 to 11 As shown, this embodiment provides a split end cover type rubber ball cleaning device for cleaning the heat exchange tube of the condenser 100, and the cleaning device includes a water outlet pipe 1, a water inlet pipe 2, a ball storage chamber assembly 3, a water intake pipe 5 and a ball delivery pipe 6; the water outlet pipe 1 is connected to one end of the condenser 100, and a first interface 101 is opened on the side wall of the water outlet pipe 1, and a first filter screen 4 is arranged in the water outlet pipe 1, and the first filter screen 4 divides the first interface 101 into a ball receiving port 102 and a water return port 103; the water inlet pipe 2 is connected to the other end of the condenser 100; the ball storage chamber assembly 3 includes an outer cylinder 31 and an inner cylinder 32 rotatably arranged inside the outer cylinder 31 The outer cylinder 31 and the inner cylinder 32 are both arranged vertically, the outer cylinder 31 is connected to the first interface 101, and a check valve plate 35 is arranged inside the inner cylinder 32. The check valve plate 35 is rotatably connected to the inner wall of the inner cylinder 32 along the horizontal axis, and the check valve plate 35 can divide the inner cavity of the inner cylinder 32 into an upper ball storage chamber and a lower ball storage chamber. The side wall of the upper ball storage chamber is provided with a second interface 321, and the second interface 321 can be selectively connected to the first interface 101; the first end of the water intake pipe 5 is connected to the lower ball storage chamber, and the second end of the water intake pipe 5 is connected to the water inlet pipe 2; the first end of the ball serving pipe 6 is connected to the lower ball storage chamber, and the second end of the ball serving pipe 6 is connected to the water inlet pipe 2.

[0047] The ball receiving port 102 is located at a side of the first filter screen 4 facing the water flow, and the water return port 103 is located at a side of the first filter screen 4 facing away from the water flow.

[0048] Optionally, two outer cylinders 31 are provided, the upper outer cylinder 31 is connected to the first interface 101 , and the lower outer cylinder 31 is connected to the water intake pipe 5 and the ball serving pipe 6 .

[0049] Specifically, the water inlet and outlet of the condenser 100 are respectively located on both sides of its body. In this embodiment, the water inlet pipe 2 is installed at the water inlet end of the condenser 100, and the water outlet is installed at the water outlet end of the condenser 100 to ensure that it can match the specific structure of the condenser 100.

[0050] Specifically, when it is necessary to clean the heat exchange tubes of the condenser 100, water flows from the outside into the water inlet pipe 2. Part of the water flowing into the water inlet pipe 2 flows into the second end of the water intake pipe 5 and flows into the lower ball storage chamber from the first end of the water intake pipe 5, and pushes the rubber balls in the lower ball storage chamber into the first end of the ball serving pipe 6. After passing through the ball serving pipe 6, the rubber balls enter the water inlet pipe 2 from the second end of the ball serving pipe 6. The water flow in the water inlet pipe 2 drives the rubber balls into the heat exchange tubes of the condenser 100, so that the inner wall of the heat exchange tube is washed by the rubber balls, thereby improving the heat exchange efficiency of the heat exchange tubes. After passing through the heat exchange tubes, the rubber balls enter the water outlet pipe 1, and are blocked at the place where the first filter screen 4 is installed on the water outlet pipe 1. The first filter screen 4 guides the rubber balls through the ball receiving port 102 and enters the upper ball storage chamber. Since the water inlet pressure is greater than the water outlet pressure, and the lower ball storage chamber is connected to the water inlet pipe 2 through the water intake pipe 5, the upper ball storage chamber is connected to the outlet The water pipe 1 is connected, so the pressure in the upper ball storage chamber is less than that in the lower ball storage chamber, and the pressure on the lower end face of the check valve plate 35 is greater than the pressure on the upper end face, so the check valve plate 35 rotates and blocks between the upper ball storage chamber and the lower ball storage chamber, and the rubber balls in the upper ball storage chamber cannot fall into the lower ball storage chamber at this time; when all the rubber balls are recovered to the upper ball storage chamber, the inner cylinder 32 is driven to rotate relative to the outer cylinder 31, and the second interface 321 of the inner cylinder 32 and the third interface 322 connected to the water intake pipe 5 and the ball delivery pipe 6 at the same time are blocked by the inner wall of the outer cylinder 31. Therefore, the pressure in the upper ball storage chamber tends to be balanced with the pressure in the lower ball storage chamber, and the pressure on the upper end face of the check valve plate 35 is equal to the pressure on the lower end face, and the check valve plate 35 rotates by its own gravity, and the upper ball storage chamber is connected to the lower ball storage chamber, and the rubber balls in the upper ball storage chamber automatically fall into the lower ball storage chamber.

[0051] Optionally, the port at the second end of the water intake pipe 5 faces the direction of water flow to ensure the water flow pressure entering the water intake pipe 5 and reduce the attenuation of the water flow pressure in the water intake pipe 5. The port at the second end of the serving tube 6 is parallel to the direction of water flow to prevent the water flow in the water inlet pipe 2 from flowing back into the serving tube 6.

[0052] In some other embodiments, a pressure pump is provided on the water intake pipe 5 , and the pressure pump is used to increase the water flow pressure in the water intake pipe 5 .

[0053] Optionally, the ball storage chamber assembly 3 further includes a first partition 33, and a third interface 322 is provided on the side wall of the lower ball storage chamber. The first partition 33 separates the third interface 322 into a water inlet and a ball serving port. The first end of the water inlet pipe 5 is connected to the water inlet, and the first end of the ball serving pipe 6 is connected to the ball serving port. After the water flows into the water inlet from the first end of the water inlet pipe 5, it encounters the obstruction of the first partition 33 and goes around to the bottom of the lower ball storage chamber to stir the rubber balls, so that the rubber balls in the lower ball storage chamber pass through the ball serving port and enter the ball serving pipe 6, so as to prevent the water from entering the water inlet from the first end of the water inlet pipe 5 and then directly passing through the ball serving port into the ball serving pipe 6 without causing the rubber balls to enter the ball serving pipe 6.

[0054] Optionally, the ball storage chamber assembly 3 further includes a partition net 34, which is disposed in the upper ball storage chamber. The partition net 34 divides the upper ball storage chamber into a ball receiving chamber and a water return chamber, wherein the ball receiving chamber is connected to the ball receiving port 102, and the water return chamber is connected to the water return port 103. The first filter screen 4 can guide the rubber ball to enter the ball receiving chamber after passing through the ball receiving port 102, and the partition net 34 can block the rubber ball in the ball receiving chamber, while the water flow entering the ball receiving chamber can pass through the mesh of the partition net 34, the water return chamber and the water return port 103 in sequence, so that the water flow can return to the water outlet pipe 1. The partition net 34 can prevent the rubber ball from returning to the water outlet pipe 1 from the water return port 103 after entering the upper ball storage chamber, and the rubber ball cannot be recycled, and the partition net 34 can reduce the flow rate of the water flow in the water return chamber, so as to prevent the rubber ball from being adsorbed and blocked on the mesh of the partition net 34, so that the water flow in the ball receiving chamber cannot pass through the partition net 34 and enter the water return chamber.

[0055] Optionally, a balancing hole 351 is provided on the check valve plate 35, and the balancing hole 351 can connect the upper ball storage chamber and the lower ball storage chamber to balance the pressure difference between the upper ball storage chamber and the lower ball storage chamber. When the second interface 321 and the third interface 322 of the inner cylinder 32 are blocked by the inner wall of the outer cylinder 31, the balancing hole 351 can gradually balance the pressure difference between the upper ball storage chamber and the lower ball storage chamber, and finally make the pressure of the upper end face and the lower end face of the check valve plate 35 equal, and the check valve plate 35 rotates by its own gravity, the upper ball storage chamber is connected with the lower ball storage chamber, and the rubber ball in the upper ball storage chamber falls into the lower ball storage chamber.

[0056] Optionally, a sealing liner is provided at the second interface 321 and the third interface 322, wherein one end of one of the sealing liners extends into the outer cylinder 31 and is attached to the outer wall of the inner cylinder 32 and the other end extends into the first interface 101 and is tightly attached to the inner wall of the first interface 101, and one end of the other sealing liner extends into the outer cylinder 31 and is attached to the outer wall of the inner cylinder 32 and the other end is connected to the water intake pipe 5 and the serving pipe 6. The two sealing liners can ensure that the water flow in the water intake pipe 5, the serving pipe 6 and the water outlet pipe 1 cannot leak into the gap between the outer cylinder 31 and the inner cylinder 32, thereby preventing the water flow in the water intake pipe 5, the serving pipe 6 and the water outlet pipe 1 from passing through the gap between the outer cylinder 31 and the inner cylinder 32 when the bottom of the inner cylinder 32 and the bottom of the outer cylinder 31 are disassembled, thereby preventing the cooling water from leaking.

[0057] Optionally, the ball storage chamber assembly 3 further includes a drain valve and an exhaust valve, the drain valve is installed at one end of the outer cylinder 31 close to the lower ball storage chamber, and the exhaust valve 37 is installed on the outer cylinder 31. Optionally, the bottom of the inner cylinder 32 and the bottom of the outer cylinder 32 are both detachable, and when the rubber ball in the ball storage chamber assembly 3 needs to be replaced, the drain valve 36 is opened to drain the water in the ball storage chamber assembly 3, and then the bottom of the inner cylinder 32 and the bottom of the outer cylinder 31 are removed, the old rubber ball is taken out and the new rubber ball is put into the inner cylinder 32, and after the bottom of the inner cylinder 32 and the bottom of the outer cylinder 31 are closed in turn, the exhaust valve can exhaust the air in the ball storage chamber assembly 3.

[0058] Optionally, the cleaning device also includes a first end cover 7 and a second end cover 8, the first end cover 7 is installed at one end of the condenser 100, the water outlet pipe 1 is installed on the first end cover 7, the second end cover 8 is installed at the other end of the condenser 100, and the water inlet pipe 2 is installed on the second end cover 8.

[0059] In some other embodiments, the heat exchange tubes of the condenser 100 include a first type of heat exchange tube and a second type of heat exchange tube. Optionally, the first type of heat exchange tube is a condensing tube, and the second type of heat exchange tube is a subcooling tube. A second partition 9 is provided in the first end cover 7, and the second partition 9 divides the inner cavity of the first end cover 7 into a water outlet cavity and a first circulation cavity. The water outlet pipe 1 is connected to the water outlet cavity, and the first circulation cavity is connected to the heat exchange tube; and a third partition 10 is provided in the second end cover 8, and the third partition 10 divides the inner cavity of the second end cover 8 into a water inlet cavity and a second circulation cavity. The water inlet pipe 2 is connected to the water inlet cavity, and the second circulation cavity is connected to the heat exchange tube. The rubber balls input into the water inlet pipe 2 by the ball-issuing pipe 6 include a first type of rubber balls and a second type of rubber balls. The diameter of the first type of rubber balls is greater than that of the second type of rubber balls. The first type of rubber balls are used to clean the condensing tube, and the second type of rubber balls are used to clean the subcooling tube.

[0060] Optionally, a ball dividing net 11 is provided in the water inlet chamber, which divides the water inlet chamber into a first-class ball chamber and a second-class ball chamber. The mesh diameter of the ball dividing net 11 is larger than the diameter of the second-class rubber ball but smaller than the diameter of the first-class rubber ball. The first-class ball chamber is connected to the first-class heat exchange tube, and the second-class ball chamber is connected to the second-class heat exchange tube.

[0061] Optionally, a type-one ball chamber is connected to a water inlet pipe 2, and water flows into the type-one ball chamber from the water inlet pipe 2. The water flows wash the type-one rubber balls and the type-two rubber balls onto the ball dividing net 11. The type-two rubber balls can pass through the mesh of the ball dividing net 11 and enter the type-two ball chamber, and then enter the type-two heat exchange tubes. The type-one rubber balls that cannot pass through the ball dividing net 11 enter the type-one heat exchange tubes connected to the type-one ball chamber, and the type-two rubber balls pass through the type-two heat exchange tubes and enter the first circulation chamber. A heat exchange tube is also connected between the first circulation chamber and the second circulation chamber, and a heat exchange tube is also connected between the second circulation chamber and the water outlet chamber.

[0062] In this embodiment, the ball storage chamber assembly 3 includes a power member 36 , the output end of the power member 36 is connected to the inner cylinder 32 , and the power member 36 is used to drive the inner cylinder 32 to rotate relative to the outer cylinder 31 .

[0063] In this embodiment, a spoiler 12 is further provided in the water outlet pipe 1, and the spoiler 12 is located on the side of the first filter screen 4 facing the water flow direction. The spoiler 12 can cause water flow turbulence, causing the rubber ball blocked by the first filter screen 4 to jump and enter the ball receiving port 102, thereby preventing the rubber ball from being clamped and fixed on the mesh of the first filter screen 4.

[0064] In addition, the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A split end cover type rubber ball cleaning device, used for cleaning the heat exchange tubes of a condenser, characterized in that: include: A water outlet pipe is connected to one end of the condenser, a first interface is provided on a side wall of the water outlet pipe, a first filter is provided in the water outlet pipe, and the first filter separates the first interface into a ball receiving port and a water return port; A water inlet pipe connected to the other end of the condenser; A ball storage chamber assembly, comprising an outer cylinder and an inner cylinder rotatably arranged inside the outer cylinder, the outer cylinder and the inner cylinder are both arranged vertically, the outer cylinder is connected to the first interface, a check valve plate is arranged inside the inner cylinder, the check valve plate is rotatably connected to the inner wall of the inner cylinder along a horizontal axis, the check valve plate can separate the inner cavity of the inner cylinder into an upper ball storage chamber and a lower ball storage chamber, a second interface is opened on the side wall of the upper ball storage chamber, and the second interface can be selectively connected to the first interface; A water intake pipe, wherein a first end of the water intake pipe is connected to the lower ball storage chamber, and a second end of the water intake pipe is connected to the water inlet pipe; A serving tube, wherein the first end of the serving tube is connected to the lower ball storage chamber, and the second end of the serving tube is connected to the water inlet pipe.

2. The split end cover type rubber ball cleaning device according to claim 1 is characterized in that: The port at the second end of the water intake pipe faces the direction of water flow, and the port at the second end of the ball serving pipe is parallel to the direction of water flow.

3. The split end cover type rubber ball cleaning device according to claim 1 is characterized in that: The ball storage chamber assembly also includes a first partition, and a third interface is opened on the side wall of the lower ball storage chamber. The first partition separates the third interface into a water intake port and a ball serving port. The first end of the water intake pipe is connected to the water intake port, and the first end of the ball serving pipe is connected to the ball serving port.

4. The split end cover type rubber ball cleaning device according to claim 1, characterized in that: The ball storage chamber assembly also includes a partition net, which is arranged in the upper ball storage chamber. The partition net divides the upper ball storage chamber into a ball receiving chamber and a water return chamber. The ball receiving chamber is connected to the ball receiving port, and the water return chamber is connected to the water return port.

5. The split end cover type rubber ball cleaning device according to claim 1, characterized in that: A balancing hole is provided on the check valve plate, and the balancing hole can connect the upper ball storage chamber and the lower ball storage chamber to balance the pressure difference between the upper ball storage chamber and the lower ball storage chamber.

6. The split end cover type rubber ball cleaning device according to claim 1, characterized in that: The cleaning device also includes a first end cover and a second end cover, wherein the first end cover is installed at one end of the condenser, the water outlet pipe is installed on the first end cover, the second end cover is installed at the other end of the condenser, and the water inlet pipe is installed on the second end cover.

7. The split end cover type rubber ball cleaning device according to claim 6, characterized in that: A second partition is provided in the first end cover, and the second partition divides the inner cavity of the first end cover into a water outlet cavity and a first circulation cavity, the water outlet pipe is connected to the water outlet cavity, and the first circulation cavity is connected to the heat exchange tube; Furthermore, a third partition is provided in the second end cover, and the third partition divides the inner cavity of the second end cover into a water inlet cavity and a second circulation cavity. The water inlet pipe is connected to the water inlet cavity, and the second circulation cavity is connected to the heat exchange tube.

8. The split end cover type rubber ball cleaning device according to claim 7, characterized in that: The rubber balls input into the water inlet pipe by the ball-issuing pipe include Class I rubber balls and Class II rubber balls, the diameter of the Class I rubber balls is larger than the diameter of the Class II rubber balls, the heat exchange tubes include Class I heat exchange tubes and Class II heat exchange tubes, the Class I rubber balls are used to clean the Class I heat exchange tubes, and the Class II rubber balls are used to clean the Class II heat exchange tubes, a ball dividing net is arranged in the water inlet cavity, the ball dividing net divides the water inlet cavity into Class I ball chamber and Class II ball chamber, the mesh diameter of the ball dividing net is larger than the diameter of the Class II rubber balls but smaller than the diameter of the Class I rubber balls, the Class I ball chamber is connected to the Class I heat exchange tubes, and the Class II ball chamber is connected to the Class II heat exchange tubes.

9. The split end cover type rubber ball cleaning device according to claim 1, characterized in that: The ball storage chamber assembly comprises a power member, an output end of which is connected to the inner cylinder, and the power member is used to drive the inner cylinder to rotate relative to the outer cylinder.

10. The split end cover type rubber ball cleaning device according to claim 1, characterized in that: A spoiler is also arranged in the water outlet pipe, and the spoiler is located on the side of the first filter screen facing the water flow direction.

Citation Information

Patent Citations

  • Small-sized front end seal head channel box cleaning machine

    CN105823371A

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    CN112414202A

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    CN217210543U